The document provides instructions for removing and installing a fuel priming pump and fuel filter base on a Caterpillar C9 industrial engine. Key steps include:
- Removing bolts and washers to access the fuel priming pump and remove it from the fuel filter base.
- Disconnecting hoses and sensors before removing bolts to remove the fuel filter base.
- Cleaning parts and installing new seals before reinstalling components in reverse order.
- Purging air from the fuel system after reinstallation.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i02538070
Fuel Priming Pump - Remove and Install
SMCS - 1258-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01270491
1. Remove bolts (3) and the washers.
2. Remove fuel priming pump (2) and the gasket from fuel filter base (1).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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4. Illustration 2 g01270491
1. Position the gasket and fuel priming pump (2) on fuel filter base (1).
2. Install bolts (3) and the washers.
3. Purge the air from the fuel system.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i02538087
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
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6. Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01167050
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7. Illustration 2 g01270505
1. Use Tooling (A) to remove fuel filter (2).
2. Disconnect hose assemblies (4) and (5) from fuel filter base (1). Immediately cap all
openings or plug all openings in order to prevent contamination.
3. Disconnect fuel sensor (3) from fuel filter base (1).
4. Remove bolts (6) and the washers from fuel filter base (1). Remove fuel filter base (1) from
the bracket.
Installation Procedure
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9. Illustration 4 g01270530
1. Position fuel filter base (1) on the bracket. Install bolts (6) and the washers.
2. Connect hose assemblies (4) and (5) to fuel filter base (1).
3. Connect fuel sensor (3) to the fuel filter base.
4. Install fuel filter (2). Refer to the Operation and Maintenance Manual, "Fuel System
Secondary Filter - Replace" topic for more information.
5. Prime the fuel system. Refer to the Operation and Maintenance Manual, "Fuel System -
Prime" topic for more information.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i04892113
Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 367-3070 Fuel Injector Installer and Removal Tooling 2
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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11. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the plug at the rear of the cylinder head. Allow the engine oil to drain from the hole
in the cylinder head before the unit injector is removed.
Illustration 1 g01148880
2. Use a small flat head screwdriver to disconnect harness assembly (2) from unit injector (1).
3. Remove socket head bolts (3).
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12. Illustration 2 g03030620
4. Install Tooling (A). Use Tooling (A) to remove unit injector (1) from the cylinder head.
Note: Do not use a wire brush on the tip of the unit injector. Damage to the unit injector will
occur.
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13. Illustration 3 g01137291
5. Remove O-ring seals (6), (7), and (8) from unit injector (1). Remove backup rings (4), (5),
and (9) from unit injector (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i04902499
Unit Injector - Install
SMCS - 1290-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 367-3070 Fuel Injector Installer and Removal Tooling 2
E 149-2955 Seal Protector 1
F 149-2956 Seal Installer 1
G
1U-5718 Vacuum Pump 1
169-7372 Bottle Assembly 1
4C-4057
Clear Plastic Tubing
7.92 mm (0.312 inch) OD
1
4C-4055
Clear Plastic Tubing
6.35 mm (0.250 inch) OD
1
H 417-4368 Reamer 1
J 4C-6161 Tube Brush 1
K 9U-6862 Tapered Brush 1
L 4C-6774 Vacuum Gun Kit 1
M 4C-5026 Tap Wrench 1
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15. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Evacuate as much fuel and oil as possible from the cylinder head before installing the unit
injector. Several evacuations may be necessary. Use Tooling (G) to remove the fuel and oil
from the cylinder head.
Note: Tooling (L) is available to clean loose material from the sleeve bore and the cylinder.
2. Inspect the unit injector sleeve for damage and carbon deposits.
3. Clean the carbon from the sleeve, the sleeve bore, and the end of the unit injector, if the unit
injector is being reused. Clean the carbon from the seat area that is inside of the cylinder
head. A fine grade of Scotch Brite material is preferred. Use Tooling (H) to clean the bore
of the unit injector tip. Use the Surface Reconditioning Pad in order to clean the carbon in
the cylinder head. Use Tooling (J) in order to remove the carbon from the surface of the
sleeve.
Note: Using power tools in order to rotate the material should not be necessary. The carbon
in the sleeve is more removable than the carbon at locations that are exposed to higher
temperatures.
The following procedure is the preferred method of cleaning the sleeve bore.
Place a 38 mm (1.5 inch) square piece of Scotch Brite material on the end of Tooling (K) .
Twist Tooling (K) with Tooling (M) against the lower surface of the sleeve bore.
The surface should be cleaned until the surface is smooth and shiny. The entire sleeve bore
should be cleaned in order to remove any loose carbon particles.
Note: Tooling (J) is available to clean loose material from the sleeve bore and the cylinder.
NOTICE
The correct procedures and tooling specifications must always be used.
Failure to follow any of the procedures may result in damage,
malfunction, or possible engine failure.
Note: New seals should be installed after each removal of the unit injector from the engine.
To order O-ring seals for the unit injector, refer to the Parts Manual.
NOTICE
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16. The O-ring seals and the backup rings must be installed in the correct
orientation. Damaged seals will result in excessive oil consumption or
excessive leakage under the valve cover. Use care to prevent nicks or
damage to the seals.
Illustration 1 g01137291
4. Lubricate O-ring seals (6) , (7) , and (8) and the sleeve bore of the unit injector sparingly
with clean engine oil.
5. Use Tooling (E) and Tooling (F) to install the backup rings (4) and (5) first. Install O-ring
seal (6) .
6. Use Tooling (E) and Tooling (F) to install backup ring (9) . Install O-ring seal (8) .
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17. 7. Install O-ring seal (7) .
8. Lubricate the O-ring seals and the backup rings on unit injector (1) with clean engine oil
before installation.
Note: Proper installation of the unit injector is important. Damage to the upper high-
pressure seals can cause excessive oil leakage under the valve cover. This may cause the
engine not to start due to a low actuation pressure. Damage to the lower high-pressure seals
may allow high-pressure oil to leak into the fuel supply passage. This will result in
excessive oil consumption.
Note: Do not hit or strike the unit injector during installation. Do not use a wire brush to
clean the tip of the unit injector. Damage to the unit injector will occur.
9. When you install a new unit injector the E-Trim value must be programmed into the
Electronic Control Module. The E-Trim value is a six digit alphanumeric code that is
supplied with the data sheet that comes with the new unit injectors. Use the following menu
to program the E-Trim value.
◦ ECM Summary Screen
◦ Service Menu
◦ Calibration
◦ Injector Code Calibration
Illustration 2 g03031660
10. Use Tooling (A) to install unit injector (1) in the cylinder head.
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18. Illustration 3 g01148880
11. Install socket head bolt (3) on the exhaust side of the bracket. Tighten the exhaust side of
socket head bolt (3) until the bolt is seated. Tighten the inlet side of socket head bolt (3) to a
torque of 12 ± 1 N·m (106 ± 9 lb in) .
12. Connect harness assembly (2) to unit injector (1) .
13. Install the plug at the rear of the cylinder head.
End By: Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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19. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i06737900
Unit Injector Sleeve - Remove
SMCS - 1713-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-3042 Plug Tap 1
B 221-0052 Guide Sleeve 1
C
9U-6858 Bridge Plate 1
1B-2886 Bolts 2
221-9778 Puller Stud 1
4K-0367 Full Nut 1
5P-8247 Hard Washer 1
9U-6877 Thrust Bearing 1
D 221-9803 Rubber Stopper 1
Start By:
a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
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20. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".
2. Position Tooling (D) at the bottom of the unit injector sleeve.
3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the
unit injector sleeve.
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21. Illustration 1 g01137445
4. Install Tooling (C) in unit injector sleeve (1).
5. Remove unit injector sleeve (1). Remove the O-ring seals.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i03742983
Unit Injector Sleeve - Install
SMCS - 1713-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
E 221-9777 Sleeve Installer 1
F 4C-5552 Large Bore Brush 1
G 4C-9507 Retaining Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling
(F) .
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23. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
24. Illustration 1 g02021929
2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve
(1) .
3. Position unit injector sleeve (1) on Tooling (E) .
4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve
(1) at Area (C) .
5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector
sleeve (1) in the cylinder head.
Note: Allow Tooling (G) to cure for two hours at 21 °C (70 °F) before filling the engine
with fuel or coolant. Longer curing time is required for lower temperatures.
6. Fill the cooling system with coolant to the correct level. Refer to Operation and
Maintenance Manual, "Refill Capacities and Recommendations".
End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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25. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE MBD
Configuration: C9 Industrial Engine MBD00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i05701078
Unit Injector Hydraulic Pump - Remove
SMCS - 1714-011
Removal Procedure for Non-Dual Tapered Roller Bearing
HEUI Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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