The document provides instructions for removing and installing various engine components on a Caterpillar C9 Industrial Engine, including:
1) Removal and installation procedures for inlet and exhaust valves, requiring the use of valve spring compressors and ensuring parts are kept clean.
2) Removal and installation of valve guides using driver tools and maintaining proper protrusion distances.
3) Removal and installation of valve seat inserts using pullers and drivers, keeping inserts clean.
4) Procedure for removing the engine oil filter base, oil cooler, and draining coolant in preparation for maintenance.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE JSC
Configuration: C9 Industrial Engine JSC00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i02550198
Inlet and Exhaust Valves - Remove and Install
SMCS - 1105-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
1/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
3. keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
Illustration 1 g01137560
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
1. Use Tooling (A) to compress valve springs (3). Remove retainer locks (1).
2. Remove Tooling (A). Remove spring retainer (2) and valve springs (3).
2/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
4. 3. Remove valve stem seal (4), spring seat washer (5), and valves (6).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5S-1330 Valve Spring Compressor 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01137560
3/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
5. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
1. Lubricate valves (6) with clean engine oil. Install valves (6) in the cylinder head assembly.
Install new valve stem seal (4) against the valve guide.
2. Install spring seat washer (5), valve springs (3), and spring retainer (2).
The valve spring keepers can be thrown from the valve when the valve
spring compressor is released. Ensure that the valve spring keepers are
properly installed on the valve stem. To help prevent personal injury,
keep away from the front of the valve spring keepers and valve springs
during the installation of the valves.
Note: A small amount of grease can be used to hold the valve keepers in position during
installation.
3. Use Tooling (A) to compress valve springs (3). Install retainer locks (1).
End By:
a. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 4 11:53:45 UTC+0800 2020
4/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
6. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE JSC
Configuration: C9 Industrial Engine JSC00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i05165105
Inlet and Exhaust Valve Guides - Remove and Install
SMCS - 1104-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6895
or
4C-6366 (1)
Valve Guide Driver 1
( 1 )
If necessary, use Tooling on inlet valve guides.
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/3(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
7. Illustration 1 g01137612
1. Use Tooling (A) to remove the inlet valve guides and exhaust valve guides from the
cylinder head assembly.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
9U-6895
or
4C-6366 (1)
Valve Guide Driver 1
B 173-5524 Guide Collar 1
C 342-6109 Guide Collar 1
( 1 )
If necessary, use Tooling on inlet valve guides.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/3(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
8. Illustration 2 g03317961
1. Position the inlet valve guide and exhaust valve guide in the cylinder head. Tap on the top
of the valve guides in order to start the inlet valve guides and exhaust valve guides into the
cylinder head assembly.
2. Use Tooling (A) and Tooling (B) to install the Exhaust valve guide. Use Tooling (A) and
Tooling (C) to install the Intake valve guide. Install the valve guides until the protrusion is
Distance (X) . Distance (X) is 12.0 ± 0.5 mm (0.47 ± 0.02 inch) above the cylinder head
assembly.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 4 11:54:41 UTC+0800 2020
3/3(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
9. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE JSC
Configuration: C9 Industrial Engine JSC00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i04420274
Inlet and Exhaust Valve Seat Inserts - Remove and Install
SMCS - 1103-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-3095 Puller Handle 1
B
6V-4194 (1)
Valve Seat Extractor 1
1U-9167 (2)
Valve Seat Extractor 1
( 1 )
For use with Exhaust Valve Seat
( 2 )
For use with Intake Valve Seat
Start By:
A. Remove inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and Exhaust
Valves - Remove and Install".
1/3(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
10. Illustration 1 g01137634
1. Use Tooling (A) and Tooling (B) to remove valve seat inserts (1) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
C
4C-6372 (1)
Valve Seat Driver 1
364-4009 (2)
Valve Seat Driver 1
( 1 )
For use with Exhaust Valve Seat
( 2 )
For use with Intake Valve Seat
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/3(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
11. Illustration 2 g01137637
Note: Do not machine the prefinished valve seat inserts in order to correct the valve stem
projection. An excessive valve stem projection indicates that the valve seat insert is not
seated or material was not cleaned from the bottom of the counterbore.
1. Lower the temperature of new valve seat inserts (1) . Use Tooling (C) to install valve seat
inserts (1) into the cylinder head.
End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 4 11:55:37 UTC+0800 2020
3/3(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
12. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE JSC
Configuration: C9 Industrial Engine JSC00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i02539716
Engine Oil Filter Base and Oil Cooler - Remove
SMCS - 1306-011; 1378-012
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
1/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
13. Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or for
disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".
Illustration 1 g01171123
2. Use Tooling (A) to remove engine oil filter (1).
2/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
14. Illustration 2 g01271362
3. Disconnect hose assembly (2). Remove bolts (4). Remove engine oil filter base (3) and the
oil seal.
3/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
15. Illustration 3 g01150963
4. Remove engine oil cooler (5) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 4 11:56:32 UTC+0800 2020
4/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
16. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE JSC
Configuration: C9 Industrial Engine JSC00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i02539755
Engine Oil Filter Base and Oil Cooler - Install
SMCS - 1306-012; 1378-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/5(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
17. Illustration 1 g01150963
1. Install the gasket and engine oil cooler (5).
2/5(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
19. Illustration 3 g01104432
2. Apply clean engine oil to the oil seal. Install the oil seal in engine oil filter base (3). Position
engine oil filter base (3) over the engine oil cooler. Install bolts (4). Tighten the bolts in a
numerical sequence. Connect hose assembly (2).
4/5(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
20. Illustration 4 g01171123
3. Install engine oil filter (1).
4. Fill the engine with coolant to the correct level. Refer to Operation and Maintenance
Manual, "Cooling System Coolant - Change".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 4 11:57:28 UTC+0800 2020
5/5(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
21. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE JSC
Configuration: C9 Industrial Engine JSC00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i02346640
Engine Oil Pump - Remove
SMCS - 1304-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
1/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
22. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01172390
1. Remove bolts (4).
2. Remove bolt (3).
3. Remove bolts (2) and remove engine oil pump (1).
4. Remove the O-ring seal that is located between the cylinder block and the outlet elbow.
2/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
23. Illustration 2 g01172397
5. Remove bolts (7) and remove outlet elbow (8).
6. Remove bolts (5). Remove oil pickup tube (6) and the gasket.
3/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
24. Illustration 3 g01172401
7. Remove bolt (12) and the washer. Remove idler gear (11). Use Tooling (A) in order to
remove bearing (10) from idler gear (11). Remove shaft (9) from engine oil pump (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 4 11:58:24 UTC+0800 2020
4/4(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
25. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C9 INDUSTRIAL ENGINE JSC
Configuration: C9 Industrial Engine JSC00001-UP
Disassembly and Assembly
C9 Industrial Engines
Media Number -RENR7460-07 Publication Date -01/07/2014 Date Updated -15/11/2017
i02539774
Engine Oil Pump - Disassemble
SMCS - 1304-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
B 1P-2320 Combination Puller 1
Start By:
a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/5(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
26. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01271408
1. Remove the bolts from tube assembly for pickup tube (1), and the gasket from the engine oil
pump. Remove the bolts and outlet elbow (2) from the engine oil pump.
2/5(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...
27. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
28. Illustration 2 g01271410
2. Remove bolt (3), the washer, and idler gear (4) from the engine oil pump.
3. Use Tooling (A) and a suitable press in order to remove the bearing from idler gear (4).
4. Remove shaft (5) of engine oil pump from oil pump body assembly (7).
5. Use Tooling (B) to remove drive gear (6).
3/5(W)
w
2020/6/4
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/siswe...