This document provides instructions for removing and installing the front gear group on a Caterpillar 3412E engine. It describes:
1. Aligning timing marks and removing the idler gear, bearing, thrust washer, and shaft.
2. Cleaning and installing the shaft, washer, bearing, and idler gear while aligning timing marks.
3. The procedure is accompanied by illustrations and notes on required tools.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Digital Fleet Management - Why Your Business Need It?
Caterpillar Cat 992C WHEEL LOADER (Prefix 42X) Service Repair Manual (42X00001 and up).pdf
1. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02160179
Gear Group (Front) - Remove
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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2. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00577213
1. Align the timing mark on the idler gear with the timing mark on the crankshaft gear.
2. Remove bolts (1) and plate (2).
3. Remove idler gear (3).
Illustration 2 g00577286
4. Remove the bearing from idler gear (3) with Tooling (A) and a suitable press.
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3. Illustration 3 g00577251
5. Remove thrust washer (6). Remove bolts (4) and shaft (5).
Illustration 4 g00577274
6. Drilled passage (7) and drilled passage (8) in the shaft must be free of obstructions.
Copyright 1993 - 2021 Caterpillar Inc.
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4. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02151029
Gear Group (Front) - Install
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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5. Illustration 1 g00577251
Illustration 2 g00537659
1. Place shaft (5) in position on the cylinder block and install bolts (4). Tighten bolts (4) to a
torque of 55 ± 10 N·m (41 ± 7 lb ft).
Tighten bolts (4) for the shaft in the following sequence. See Illustration 2 for the
numbering of the bolts. ... 1,3,4,5,2,1,2,3,4,5,1
2. Install thrust washer (6) with the oil groove side toward the idler gear.
Illustration 3 g00577286
3. Lower the temperature of the bearing. Install the bearing in idler gear (3) with Tooling (A)
and a suitable press. Install the bearing to a depth of 0.38 ± 0.25 mm (0.015 ± 0.010 inch).
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7. Illustration 4 g00577213
4. Apply clean engine oil to the shaft and to the inside diameter of idler gear (3). Install idler
gear (3) on the shaft. Install plate (2) and bolts (1).
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02389879
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
b. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
c. Remove the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front
Seal - Remove".
d. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove".
e. Remove the speed/timing sensors. Refer to Disassembly and Assembly, "Speed/Timing
Sensor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g00553958
1. Remove bolts (2) and retainer plate (3).
2. Remove gear (1).
Illustration 2 g00553982
3. Attach Tooling (A) and a suitable lifting device to front housing (4). The weight of front
housing (4) is approximately 34 kg (75 lb).
4. Remove nut (6).
5. Remove bolts (5).
6. Remove front housing (4) and the gasket.
Copyright 1993 - 2021 Caterpillar Inc.
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10. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02389888
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 1
B 8T-9022 Silicone Gasket -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g00553982
1. The rear of front housing (4) and the front of the cylinder block should be thoroughly
cleaned before you install the front housing.
2. Install a new gasket on the cylinder block.
3. Apply Tooling (B) to the common junction of the cylinder block, the front housing and the
oil pan.
4. Attach Tooling (A) and a suitable lifting device to front housing (4). The weight of front
housing (4) is approximately 34 kg (75 lb).
5. Install front housing (4) on the cylinder block.
6. Install bolts (5).
7. Install nut (6).
8. Remove Tooling (A) from front housing (4).
Illustration 2 g00553958
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12. Illustration 3 g00555906
Note: With the number one piston of the engine at top center, the timing marks on the front
gear group can be aligned. Align the timing marks on gear (1) with the marks on the
camshaft gear. The alignment of the timing marks is shown in Illustration 3.
9. Install gear (1) and retainer plate (3).
10. Install bolts (2). Tighten the bolts to a torque of 135 ± 20 N·m (100 ± 15 lb ft).
End By:
a. Install the speed/timing sensors. Refer to Disassembly and Assembly, "Speed/Timing
Sensor - Remove and Install".
b. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Install".
c. Install the crankshaft front seal. Refer to Disassembly and Assembly, "Crankshaft Front
Seal - Install".
d. Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
e. Install the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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13. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02389917
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01095551
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14. 1. Remove bolts (2).
2. Remove cover (1).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g01095551
1. Install cover (1).
2. Install bolts (2).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02160475
Valve Mechanism Cover Base - Remove and Install
SMCS - 1120-010
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Illustration 1 g01095563
1. Disconnect harness assembly (3).
2. Disconnect harness assemblies (5).
3. Remove bolt (4).
4. Remove bolts (1).
5. Remove base (2).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 2 g01095563
1. Install base (2).
2. Install bolts (1).
3. Install bolt (4).
Note: Each harness assembly has a white connector that is marked "F" (front) and a black
connector that is marked "R" (rear). The white connector must be installed on the injector
toward the front of the engine. The black connector must be installed on the injector toward
the rear of the engine.
Note: The black connector is marked "R" (rear). Assemble the black connector to the
injector on the rear cylinder. The rear cylinders are 3, 7, and 11 on the left side of the
engine. The rear cylinders are 4, 8, and 12 on the right side of the engine.
4. Place harness assemblies (5) on the connectors. Tighten the nuts on harness assemblies (5)
to the following torque.
Torque for nuts ... 1.70 ± 0.25 N·m (15.046 ± 2.213 lb in)
5. Connect harness assembly (3).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
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18. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02160605
Rocker Arm and Shaft - Remove
SMCS - 1102-011
Removal Procedure
Start By:
a. Remove the unit injector. Refer to Disassembly and Assembly, "Unit Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01095626
1. Remove bolt (2) and cylinder head bolt (1).
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19. 2. Remove rocker arm assembly (3) and the O-ring seal.
3. Remove the pushrods.
4. Remove valve bridges (4).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02160625
Rocker Arm - Disassemble
SMCS - 1123-015
Disassembly Procedure
Start By:
a. Remove the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and
Shaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01095707
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21. 1. Remove retaining rings (1), washers (2), and arm assemblies (3) from shaft (4).
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
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22. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02161072
Rocker Arm - Assemble
SMCS - 1123-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01095707
1. Lubricate shaft (4) with clean engine oil and install arm assemblies (3).
2. Install washers (2).
3. Install retaining rings (1).
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23. End By:
a. Install the rocker arm and shaft. Refer to Disassembly and Assembly, "Rocker Arm and
Shaft - Install".
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 24 09:48:52 UTC+0800 2021
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24. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02161082
Rocker Arm and Shaft - Install
SMCS - 1102-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01095626
1. Lubricate the wear pad on top of valve bridges (4) with clean engine oil. Install valve
bridges (4).
2. Install the pushrods.
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25. Please write to us.
Our email:
aservicemanualpdf@yahoo.com
Please go to the homepage
to get the full manual, or
other brand PDF manuals.
Home Site:
aservicemanualpdf.com
26. Thank you very much for
your reading. Please Click
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MANUAL. NO WAITING
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GET MORE OTHER MANUALS https://www.aservicemanualpdf.com/
27. 3. Install the O-ring seal and rocker arm assembly (3).
4. Install cylinder head bolt (1) and bolt (2). Do not tighten bolt (2) at this time.
5. Tighten cylinder head bolt (1) to a torque of 270 ± 15 N·m (199 ± 11 lb ft). Tighten cylinder
head bolt (1) again to a torque of 450 ± 15 N·m (332 ± 11 lb ft). Tighten cylinder head bolt
(1) again to a torque of 450 ± 15 N·m (332 ± 11 lb ft). Tighten bolt (2) to the standard
torque value.
End By:
a. Install the unit injector. Refer to Disassembly and Assembly, "Unit Injector - Install".
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28. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 992C WHEEL LOADER 42X
Configuration: 992C WHEEL LOADER 42X00001-UP (MACHINE) POWERED BY 3412 ENGINE
Disassembly and Assembly
3408E and 3412E Engines for Caterpillar Built Machines
Media Number -SENR1013-11 Publication Date -01/07/2015 Date Updated -22/08/2016
i02184090
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 2
B 5P-8700 Lifting Bracket 2
Start By:
a. Remove the unit injector sleeves. Refer to Disassembly and Assembly, "Unit Injector Sleeve
- Remove".
b. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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29. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00570914
1. Remove hose assembly (1) from the front of the fuel manifold.
Illustration 2 g00570923
2. Remove hose assembly (2) from the rear of the fuel manifold.
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