This document provides instructions for assembling an alternator. It describes in detail each step of the assembly process with notes about proper handling of parts. Some key steps include pressing bearings and bushings into place without striking them, joining housing components, connecting wiring harnesses, and applying dielectric grease to protected parts. The document also provides disassembly instructions for an air cleaner housing and removing/installing a turbocharger.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be applied where noted. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be reapplied if removed. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together. It instructs to install diodes, coils, housing pieces and leads. For the turbocharger, it outlines 14 steps to disassemble it by removing housings, wheels and seals. It then lists 15 steps for reassembling the turbocharger, including installing new seals, bearings and ensuring oil passages are clean.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together. It instructs to install diodes, coils, housings and ends by connecting wires. It also outlines 14 steps to disassemble a turbocharger, including removing housings, wheels and seals, and 13 steps to reassemble it, such as installing bearings, seals and housings. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be reapplied if removed. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together. It instructs to install diodes, coils, housing pieces and connects wires. It also outlines 14 steps to disassemble a turbocharger, including removing housings, wheels and seals. Reassembly involves installing new seals, bearings and pressing components back together in the correct orientation. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be reapplied if removed. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together, and ending by connecting wires and installing covers. It also provides 5 steps to remove an air cleaner housing and 4 steps to install it. Finally, it lists 14 steps to disassemble a turbocharger, such as removing housings and wheels, and 13 steps to reassemble it, including installing bearings and seals. Cleanliness is emphasized throughout assembly.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be applied where noted. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be reapplied if removed. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together. It instructs to install diodes, coils, housing pieces and leads. For the turbocharger, it outlines 14 steps to disassemble it by removing housings, wheels and seals. It then lists 15 steps for reassembling the turbocharger, including installing new seals, bearings and ensuring oil passages are clean.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together. It instructs to install diodes, coils, housings and ends by connecting wires. It also outlines 14 steps to disassemble a turbocharger, including removing housings, wheels and seals, and 13 steps to reassemble it, such as installing bearings, seals and housings. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be reapplied if removed. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together. It instructs to install diodes, coils, housing pieces and connects wires. It also outlines 14 steps to disassemble a turbocharger, including removing housings, wheels and seals. Reassembly involves installing new seals, bearings and pressing components back together in the correct orientation. Proper cleaning and lubrication of parts is emphasized throughout.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be reapplied if removed. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together, and ending by connecting wires and installing covers. It also provides 5 steps to remove an air cleaner housing and 4 steps to install it. Finally, it lists 14 steps to disassemble a turbocharger, such as removing housings and wheels, and 13 steps to reassemble it, including installing bearings and seals. Cleanliness is emphasized throughout assembly.
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together, and ending by connecting wires and installing covers. It also describes removing and installing an air cleaner housing in 5 steps each. Finally, it lists 14 steps to disassemble a turbocharger, such as removing the compressor wheel and turbine shroud, and 13 steps to reassemble it, including installing bearings and seals. Cleanliness is emphasized throughout assembly.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be reapplied if removed. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Finally, it provides instructions to disassemble and reassemble the turbocharger, including removing and installing bearings, seals, wheels, and housings. Cleanliness is emphasized throughout and specific tools are referenced.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Further, it outlines disassembling and assembling the turbocharger, removing 12 components and ensuring cleanliness during the 16-step assembly process.
This document provides instructions for assembling an alternator. It describes 27 steps to assemble components like diodes, bushings, bearings, coils, and housings. It notes that cleanliness is important and components should be cleaned before assembly. It also warns not to strike delicate parts like diodes or bearings during assembly to avoid damage. The document includes diagrams illustrating each step of the assembly process.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Further, it outlines disassembling and assembling the turbocharger, removing 12 components and ensuring cleanliness during the 16-step assembly process.
This document provides instructions for assembling an alternator. It describes 27 steps to assemble components like diodes, bushings, bearings, coils, and housings. Cleanliness is important during assembly to avoid issues. Notes provide warnings about not striking delicate components and applying dielectric grease where needed. The document also contains instructions for removing and installing an air cleaner housing and turbocharger from a track loader.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, including removing and installing exhaust lines, air lines, and the 4 bolts holding it to the exhaust manifold. Finally, it describes the 16 steps to disassemble the turbocharger, including removing housing components, wheels, bearings, and seals, and the 7 steps to reassemble it, including installing bearings, seals, and housing components. Cleanliness and applying anti-seize compound to bolts are emphasized.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Finally, it provides instructions to disassemble and reassemble the turbocharger, including removing and installing bearings, seals, wheels, and housings. Cleanliness is emphasized throughout and specific tools are referenced.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Finally, it provides instructions to disassemble and reassemble the turbocharger, including removing and installing bearings, seals, wheels, and housings. Cleanliness is emphasized throughout and specific tools are referenced.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, including removing exhaust components and oil lines, and installing a new gasket if needed. Finally, it outlines the 16 steps to disassemble the turbocharger, including removing housing components, wheels, seals, bearings, and installing them in the reverse order for reassembly. Cleanliness and applying grease or anti-seize compound is emphasized throughout.
This document provides instructions for assembling an alternator. It describes 27 steps to assemble components like diodes, bushings, bearings, coils, and housings. It notes that cleanliness is important and components should be cleaned before assembly. It also warns not to strike delicate parts like diodes or bearings during assembly to avoid damage. The document includes diagrams illustrating each step of the assembly process.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Finally, it provides instructions to disassemble and reassemble the turbocharger, including removing and installing bearings, seals, wheels, and housings. Cleanliness is emphasized throughout and specific tools are referenced.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Further, it outlines disassembling and assembling the turbocharger, removing 12 components and ensuring cleanliness during the 16-step assembly process. Cleanliness and proper torque values are emphasized throughout.
This document provides assembly instructions for an alternator and a turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing an air cleaner housing and turbocharger. The 5 steps to remove the turbocharger include removing lines, bolts, and clamps. The 15 steps to assemble the turbocharger include installing bearings, seals, wheels, and tightening components. Cleanliness and applying anti-seize compound are emphasized.
This document provides assembly instructions for an alternator and a turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing an air cleaner housing and turbocharger. The 5 steps to remove the turbocharger include removing lines, bolts, and clamps. The 15 steps to assemble the turbocharger include installing bearings, seals, wheels, and tightening components. Cleanliness and applying anti-seize compound are emphasized.
This document provides assembly instructions for an alternator and a turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components together and connecting wires. It also describes removing and installing an air cleaner housing and turbocharger. The 5 steps to remove the turbocharger are outlined, followed by the 15 steps for disassembling and 13 steps for reassembling the turbocharger. Cleanliness and applying anti-seize compound are emphasized throughout.
This document provides assembly and disassembly instructions for an alternator and turbocharger. It describes in detail the steps to assemble the alternator, which involves pressing various components like diodes, bushings, and bearings into place and connecting wires. It then provides instructions to remove and install an air cleaner housing and turbocharger, noting components like gaskets, lines, and bolts. Finally, it outlines disassembly of a turbocharger by removing the compressor housing and marking it for reassembly.
This document provides instructions for disassembling and assembling the right planetary and brake, power train oil pump, and power train oil pump components of a D6H track-type tractor. It outlines 21 steps to disassemble the right planetary and brake, including removing gears, discs, seals, and other parts. It then provides 22 steps for reassembling these components. It also provides instructions for removing and installing the power train oil pump, which involves disconnecting hoses and removing mounting bolts. Finally, it details 23 steps for disassembling the power train oil pump and 21 steps for reassembling it.
Caterpillar Cat D4E TRACK-TYPE TRACTOR (Prefix 77W) Service Repair Manual.pdffyhsejdkkdmmd3e
The document provides instructions for removing and installing a fuel filter base on a Caterpillar 3304B or 3306B engine. The removal procedure involves using a strap wrench to remove the fuel filter, disconnecting the fuel line from the fuel filter base, and removing two bolts and the fuel filter base from the fuel injection pump housing. The installation procedure instructs to install the fuel filter base with a new gasket if needed, connect the fuel line, and secure with two bolts. Proper cleanliness is emphasized when working with fuel system components.
Caterpillar Cat D4E TRACK TRACTOR Service Repair Manual (77W01664 and UP).pdffyhsejdkkdmmd3e
This document provides instructions for removing and installing an alternator on a D4E track-type tractor with a 3304 engine. It describes disassembling the alternator by removing components like the regulator, capacitor, pulley, fan, screws, bearings, and rotor. It then describes reassembling the alternator by cleaning parts and reinstalling components in the reverse order of removal. A similar process is described for removing and installing a fuel priming pump and fuel filter base on 3304 and 3306 engines.
The documents provide instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, removing the fuel transfer pump, and disassembling and assembling the fuel transfer pump for a Caterpillar D5B track-type tractor. The procedures include removing bolts and hoses, installing new gaskets if needed, reconnecting lines, and priming the system once reassembled. Safety notices are provided to keep parts clean and contain fluids during maintenance.
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Similar to Caterpillar Cat 963 TRACK LOADER (Prefix 48Z) Service Repair Manual (48Z00278 and up).pdf
This document provides assembly instructions for an alternator and turbocharger. It consists of 30 steps to assemble the alternator, beginning with cleaning parts and pressing components together, and ending by connecting wires and installing covers. It also describes removing and installing an air cleaner housing in 5 steps each. Finally, it lists 14 steps to disassemble a turbocharger, such as removing the compressor wheel and turbine shroud, and 13 steps to reassemble it, including installing bearings and seals. Cleanliness is emphasized throughout assembly.
This document provides instructions for assembling an alternator. It describes 29 steps to assemble internal components like diodes, bushings, coils, and housings. Cleanliness is important during assembly to avoid issues. Diodes and bearings should not be struck as it can damage them. Dielectric grease should be reapplied if removed. The final steps include installing external components like the mounting plate, regulator, and cover.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Finally, it provides instructions to disassemble and reassemble the turbocharger, including removing and installing bearings, seals, wheels, and housings. Cleanliness is emphasized throughout and specific tools are referenced.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Further, it outlines disassembling and assembling the turbocharger, removing 12 components and ensuring cleanliness during the 16-step assembly process.
This document provides instructions for assembling an alternator. It describes 27 steps to assemble components like diodes, bushings, bearings, coils, and housings. It notes that cleanliness is important and components should be cleaned before assembly. It also warns not to strike delicate parts like diodes or bearings during assembly to avoid damage. The document includes diagrams illustrating each step of the assembly process.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Further, it outlines disassembling and assembling the turbocharger, removing 12 components and ensuring cleanliness during the 16-step assembly process.
This document provides instructions for assembling an alternator. It describes 27 steps to assemble components like diodes, bushings, bearings, coils, and housings. Cleanliness is important during assembly to avoid issues. Notes provide warnings about not striking delicate components and applying dielectric grease where needed. The document also contains instructions for removing and installing an air cleaner housing and turbocharger from a track loader.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, including removing and installing exhaust lines, air lines, and the 4 bolts holding it to the exhaust manifold. Finally, it describes the 16 steps to disassemble the turbocharger, including removing housing components, wheels, bearings, and seals, and the 7 steps to reassemble it, including installing bearings, seals, and housing components. Cleanliness and applying anti-seize compound to bolts are emphasized.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Finally, it provides instructions to disassemble and reassemble the turbocharger, including removing and installing bearings, seals, wheels, and housings. Cleanliness is emphasized throughout and specific tools are referenced.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Finally, it provides instructions to disassemble and reassemble the turbocharger, including removing and installing bearings, seals, wheels, and housings. Cleanliness is emphasized throughout and specific tools are referenced.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, including removing exhaust components and oil lines, and installing a new gasket if needed. Finally, it outlines the 16 steps to disassemble the turbocharger, including removing housing components, wheels, seals, bearings, and installing them in the reverse order for reassembly. Cleanliness and applying grease or anti-seize compound is emphasized throughout.
This document provides instructions for assembling an alternator. It describes 27 steps to assemble components like diodes, bushings, bearings, coils, and housings. It notes that cleanliness is important and components should be cleaned before assembly. It also warns not to strike delicate parts like diodes or bearings during assembly to avoid damage. The document includes diagrams illustrating each step of the assembly process.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Finally, it provides instructions to disassemble and reassemble the turbocharger, including removing and installing bearings, seals, wheels, and housings. Cleanliness is emphasized throughout and specific tools are referenced.
This document provides assembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing the turbocharger, which involves removing and installing lines, clamps, exhaust components, and a 4-bolt flange. Further, it outlines disassembling and assembling the turbocharger, removing 12 components and ensuring cleanliness during the 16-step assembly process. Cleanliness and proper torque values are emphasized throughout.
This document provides assembly instructions for an alternator and a turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing an air cleaner housing and turbocharger. The 5 steps to remove the turbocharger include removing lines, bolts, and clamps. The 15 steps to assemble the turbocharger include installing bearings, seals, wheels, and tightening components. Cleanliness and applying anti-seize compound are emphasized.
This document provides assembly instructions for an alternator and a turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components, installing screws and diodes, and connecting wires. It also describes removing and installing an air cleaner housing and turbocharger. The 5 steps to remove the turbocharger include removing lines, bolts, and clamps. The 15 steps to assemble the turbocharger include installing bearings, seals, wheels, and tightening components. Cleanliness and applying anti-seize compound are emphasized.
This document provides assembly instructions for an alternator and a turbocharger. It describes in detail the 29 steps to assemble the alternator, including pressing components together and connecting wires. It also describes removing and installing an air cleaner housing and turbocharger. The 5 steps to remove the turbocharger are outlined, followed by the 15 steps for disassembling and 13 steps for reassembling the turbocharger. Cleanliness and applying anti-seize compound are emphasized throughout.
This document provides assembly and disassembly instructions for an alternator and turbocharger. It describes in detail the steps to assemble the alternator, which involves pressing various components like diodes, bushings, and bearings into place and connecting wires. It then provides instructions to remove and install an air cleaner housing and turbocharger, noting components like gaskets, lines, and bolts. Finally, it outlines disassembly of a turbocharger by removing the compressor housing and marking it for reassembly.
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This document provides instructions for disassembling and assembling the right planetary and brake, power train oil pump, and power train oil pump components of a D6H track-type tractor. It outlines 21 steps to disassemble the right planetary and brake, including removing gears, discs, seals, and other parts. It then provides 22 steps for reassembling these components. It also provides instructions for removing and installing the power train oil pump, which involves disconnecting hoses and removing mounting bolts. Finally, it details 23 steps for disassembling the power train oil pump and 21 steps for reassembling it.
Caterpillar Cat D4E TRACK-TYPE TRACTOR (Prefix 77W) Service Repair Manual.pdffyhsejdkkdmmd3e
The document provides instructions for removing and installing a fuel filter base on a Caterpillar 3304B or 3306B engine. The removal procedure involves using a strap wrench to remove the fuel filter, disconnecting the fuel line from the fuel filter base, and removing two bolts and the fuel filter base from the fuel injection pump housing. The installation procedure instructs to install the fuel filter base with a new gasket if needed, connect the fuel line, and secure with two bolts. Proper cleanliness is emphasized when working with fuel system components.
Caterpillar Cat D4E TRACK TRACTOR Service Repair Manual (77W01664 and UP).pdffyhsejdkkdmmd3e
This document provides instructions for removing and installing an alternator on a D4E track-type tractor with a 3304 engine. It describes disassembling the alternator by removing components like the regulator, capacitor, pulley, fan, screws, bearings, and rotor. It then describes reassembling the alternator by cleaning parts and reinstalling components in the reverse order of removal. A similar process is described for removing and installing a fuel priming pump and fuel filter base on 3304 and 3306 engines.
The documents provide instructions for removing and installing the fuel priming pump, removing and installing the fuel filter base, removing the fuel transfer pump, and disassembling and assembling the fuel transfer pump for a Caterpillar D5B track-type tractor. The procedures include removing bolts and hoses, installing new gaskets if needed, reconnecting lines, and priming the system once reassembled. Safety notices are provided to keep parts clean and contain fluids during maintenance.
The document provides instructions for removing and installing a fuel priming pump and fuel filter base on a Caterpillar C9 industrial engine. Key steps include:
- Removing bolts and washers to access the fuel priming pump and remove it from the fuel filter base.
- Disconnecting hoses and sensors before removing bolts to access the fuel filter base.
- Reinstalling by reversing the removal steps, reconnecting hoses and sensors, and priming the fuel system.
The document also provides instructions for removing and installing a unit injector, including disconnecting electrical connectors, removing mounting bolts, and using special tools to access and remove the injector without damage. Reinstallation involves
This service repair manual provides instructions for removing and installing various fuel system components on a Caterpillar D4E track-type tractor with a 3304 engine, including:
1) The fuel priming pump, which is removed by turning off the fuel supply, removing securing bolts and disconnecting tubes. Installation is the reverse of removal.
2) The fuel filter base, which is removed by disconnecting the fuel line and removing securing bolts and washers. Installation includes checking and replacing gaskets if needed.
3) The fuel transfer pump, which is removed by turning off the fuel supply and removing securing bolts and tubes.
The document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. It describes disconnecting fuel lines, removing mounting bolts and base, and reversing the steps for installation. Separate sections cover removing and installing the fuel filter base and removing the fuel transfer pump by disconnecting lines and removing mounting bolts.
The document provides instructions for removing and installing the fuel injection pump housing and governor of a Caterpillar 3304B engine. It describes removing components like lines, covers, and bolts. It explains using tools like an impeller puller and spanner wrench. The assembly section describes cleaning parts, installing bearings, camshafts, and other components in the correct order and orientations.
1) The document provides instructions for removing and installing various components of a Caterpillar C9.3 industrial engine, including disconnecting snap to connect fittings, removing and installing the muffler, removing and installing the fuel priming pump, removing and installing the fuel filter base, and removing and installing the primary fuel filter base.
2) The procedures include identifying required tools, disconnecting lines and electrical connections, removing mounting hardware, and installing components in the reverse order of removal while taking appropriate safety precautions.
3) Detailed illustrations accompany each procedure to show component locations and the correct installation orientation. Torque specifications and lubrication requirements are provided where needed.
The document provides instructions for removing and installing fuel lines, filters, and pumps on a C32 industrial engine. It describes:
- Marking and removing existing fuel lines and replacing any worn or damaged lines.
- Installing new fuel lines according to best practices like preventing contact or twisting, using proper lengths and bends, and tightening securely.
- Removing the fuel filter and water separator by turning off fuel, using a strap wrench, and disconnecting hoses and bolts.
- Installing the fuel filter and water separator by reconnecting hoses and bolts, adding a new filter, and turning fuel back on.
- Removing the fuel transfer pump by turning off fuel
This document provides instructions for removing and installing various fuel system components on a C32 Industrial Engine, including:
- The fuel priming pump, fuel filter base, fuel lines, and fuel transfer pump. Detailed step-by-step removal and installation procedures are provided along with required tools. Best practices are outlined for properly installing nonmetallic fuel lines.
This document provides instructions for removing and installing various fuel system components on a C32 Industrial Engine BT4, including:
- The fuel priming pump, which involves disconnecting fuel lines and removing bolts.
- The fuel filter base, which requires disconnecting harness assemblies, hoses, and removing bolts to access sensors.
- Nonmetallic fuel lines, with details on marking, removing, and installing lines, using the proper hose length and avoiding contact with other parts.
This document provides instructions for disassembling and assembling components of the C27 Industrial Engine, including:
1) Removing and installing the auxiliary drive by removing nuts, studs, pulley, gear, bearings, seals, and shaft.
2) Removing and installing the valve mechanism cover by removing and installing bolts and covers.
3) Removing and installing the valve mechanism cover base by removing tubes, harnesses, bolts, and installing seals.
This document provides instructions for removing and installing various engine components on a C27 Industrial Engine, including:
1) Inlet and exhaust valves, springs, and related parts.
2) Inlet and exhaust valve guides.
3) Inlet and exhaust valve seat inserts.
4) The engine oil filter base.
The procedures describe the required tools and provide illustrations showing the parts. Safety notices are included regarding spring-loaded components.
This document provides instructions for removing and installing the front housing of a C27 Industrial Engine. The removal procedure involves detaching various components from the front of the engine like the water pump, oil filter housing, and brackets. Tools are required to remove some parts. The installation procedure specifies applying sealant, positioning the front housing and gasket, and installing brackets, bolts, and other parts in the reverse order of removal. Tightening torques are provided for the bolts.
This document provides instructions for removing and installing various engine components on a Caterpillar C27 Industrial Engine, including:
1) Valves, springs, and related parts using specialized tools to compress springs.
2) Valve guides using a driver tool and ensuring proper height is achieved.
3) Valve seat inserts using an extractor tool and driver tools.
4) The engine oil filter base and related internal parts, noting any spring loaded components.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It involves the following steps:
1. Draining the coolant from the cooling system.
2. Using a strap wrench to remove the engine oil filter.
3. Disconnecting a hose assembly and removing bolts to take off the engine oil filter base and oil seal.
4. Removing the engine oil cooler and gasket.
The installation procedure is the reverse of removal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9 Industrial Engine, including:
1. Valves, valve guides, and valve seat inserts. It describes using specialized tools to compress springs and extract/install parts.
2. The engine oil filter base, oil cooler, and oil pump. It emphasizes cleaning parts and contains fluids properly during removal and installation.
3. Safety precautions are provided, such as wearing protective equipment when working with spring-loaded parts and ensuring contaminants are avoided. Numerical sequences and specifications are given for installing certain parts correctly.
This document provides instructions for removing and installing an engine oil filter base and oil cooler from a Caterpillar C9 Industrial Engine. It describes:
- Draining the coolant from the cooling system before removal
- Using a strap wrench to remove the oil filter
- Disconnecting hoses and removing bolts to take off the oil filter base and oil cooler
- Cleaning and installing replacement parts in the reverse order
The document provides instructions for removing and installing an exhaust manifold and inlet/exhaust valves on a 3054E industrial engine. It includes removal and installation procedures with required tools and safety notices. The procedures describe removing/installing the exhaust manifold gasket, setscrews, and turbocharger. For valves, it describes removing/installing the valve springs, retainers, keepers, and stem seals while ensuring the piston is at top dead center.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963 TRACK LOADER 48Z
Configuration: 963 TRACK TYPE LOADER 48Z00278-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
26SI Series Alternator
Media Number -RENR1252-01 Publication Date -01/10/1999 Date Updated -09/10/2001
i01167078
Alternator - Assemble
SMCS - 1405-016
Assembly Procedure
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
Note: Do not strike the diodes. The shock of such an impact can damage the diodes. Use
proper tools in order to press the diodes in the mountings.
Illustration 1 g00628072
1. Install 3 diodes (11) in heat sink (12) .
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3. Illustration 2 g00628068
Note: Do not strike the bushing. Shocks from striking the housing can cause damage.
2. Press bushing (43) in housing (14) .
3. Install 3 diodes (13) in housing (14) .
Illustration 3 g00628067
4. Press collar (42) on rotor (39) .
5. Slide retainer (41) on rotor (39) .
6. Press bearing (40) on rotor (39) .
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4. Illustration 4 g00628063
7. Press housing (31) on rotor (39) and bearing (40) .
8. Install 4 screws (38) in housing (31) .
Illustration 5 g00628057
Note: Do not strike the bearing. Shocks from striking the housing can cause damage.
9. Install the inner race. Press bearing (37) into the housing.
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5. Illustration 6 g00628043
10. Press cap (36) in housing (14) .
Illustration 7 g00628041
11. Install the coil and support (34) in housing (14). Guide the field leads and the grommet
through the hole as the coil is installed in housing (14). Install 3 screws (33) .
Illustration 8 g00628037
12. Press the stator (32) and housing (14) together. Guide the stator leads and the grommet
through the hole as the stator is installed in housing (14) .
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6. Illustration 9 g00628035
Note: Do not damage exposed stator windings or field windings. Bumping the windings or
scraping the windings may break the insulation. Broken insulation may create a short circuit
or a ground.
13. Join housing (31) and housing (14). Install 4 bolts (30) .
Illustration 10 g00627853
Note: Many of the alternator's internal components are covered with dielectric grease. If the
grease is removed, reapply the grease.
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7. Illustration 11 g00627855
14. Install Insulator (29). Install the heat sink and diode assembly (12) in housing (14) .
Illustration 12 g00627840
15. Install separator (28) .
16. Install alternator output terminal (27). Install insulator (26). Install the nut and washer (25) .
17. Install diode trio (24) and install screw (23) .
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8. Illustration 13 g00627832
18. Install the 3 screws and insulators (18). Connect wire (19) .
19. If the "R" terminal is used, install the following components: nut (20), lead (21), the washer
and terminal (21) .
Illustration 14 g00627820
20. Install the screw and insulator (16). Connect capacitor lead (17) .
Illustration 15 g00627810
Note: The 3 output diodes (11) are located in heat sink (12). These diodes are identical in
polarity. Diode (11) has red insulation on the wire. The 3 ground diodes (13) are located in
housing (14). These diodes are identical in polarity. Diode (13) has black insulation on the
wire.
21. Connect 6 diode leads. Connect 3 phase leads. Connect 3 stator phase leads. Install 3 nuts
(15).
Table 1
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9. Alternator
Ground
Current Flow of the Output
Diodes
Current Flow of the Ground
Diodes
Negative
Lead to the Heat Sink Housing to the Lead
Red Wire Black Wire
Illustration 16 g00627808
22. Install mounting plate (10).
Illustration 17 g00627804
23. Install regulator (9) .
24. Install grounded mounting screw (8) .
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10. Illustration 18 g00627796
25. Install 2 insulated screws (6). Connect the 3 leads.
Note: The regulator and the mounting plate are coated with dielectric grease. If the grease is
removed, reapply the grease.
26. Install nut (7) and connect the wire.
Illustration 19 g00627794
27. Install gasket (5) .
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11. Illustration 20 g00627792
28. Position cover (4). Install 7 screws (3) .
Illustration 21 g00627790
29. Position plate (2). Install 4 screws (1) .
30. Install the fan, the pulley, the washer, and the pulley nut.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 14 09:08:53 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963 TRACK LOADER 48Z
Configuration: 963 TRACK TYPE LOADER 48Z00278-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
963 TRACK-TYPE LOADER
Media Number -SENR2284-00 Publication Date -01/07/1981 Date Updated -11/10/2001
Air Cleaner Housing
SMCS - 1051-12; 1051-11
Remove Air Cleaner Housing
1. Remove cover (1) from the air cleaner housing.
2. Remove primary filter element (2).
3. Remove eight bolts (3) and secondary filter element (4) from the filter housing.
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13. 4. Loosen clamp (5) on the rubber air line to the air cleaner.
5. Remove two nuts (6) and air cleaner housing (7).
Install Air Cleaner Housing
1. Put the gasket and air cleaner housing (2) in position on the air inlet pipe and install the nuts
that hold it in place.
2. Put rubber air line (1) from the precleaner in position on the air cleaner housing and tighten the
clamp to hold it in place.
3. Put secondary filter element (3) in position in the air cleaner housing and install the eight bolts
that hold it in place.
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14. 4. Install primary filter element (4).
5. Install the cover on the air cleaner housing and tighten clamp bolts (5) finger tight only. Do not
use a tool to tighten the clamp bolts.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963 TRACK LOADER 48Z
Configuration: 963 TRACK TYPE LOADER 48Z00278-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
963 TRACK-TYPE LOADER
Media Number -SENR2284-00 Publication Date -01/07/1981 Date Updated -11/10/2001
Turbocharger
SMCS - 1052-11; 1052-12; 1052-15; 1052-16
Remove Turbocharger
1. Remove turbocharger oil inlet line (1) and outlet line (2).
2. Remove the bolts that hold exhaust elbow (3) to the exhaust manifold and move the exhaust
elbow and coupling (4) clear of the turbocharger.
3. Loosen clamp (5) on the turbocharger air outlet and clamp (6) on the turbocharger air inlet.
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16. 4. Remove four bolts (7). Remove turbocharger (8) from the exhaust manifold and air lines.
Install Turbocharger
1. Install a new gasket (1) if necessary.
2. Put the turbocharger in position on the exhaust manifold and air lines. Put 5P3931 Anti-Seize
Compound on the threads of the bolts that hold the turbocharger to the exhaust manifold. Tighten
the bolts to the standard torque.
3. Put the clamps in position on air lines (2) and tighten them.
4. Put coupling (3) and exhaust elbow (4) in position on the turbocharger and exhaust manifold. Put
5P3931 Anti-Seize Compound on the threads of the bolts that hold the exhaust elbow to the exhaust
manifold. Tighten the bolts to the standard torque.
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17. 5. Install the gaskets and turbocharger oil outlet line (5) and oil inlet line (6).
Disassemble Turbocharger
start by:
a) remove turbocharger
1. Put the turbocharger in position tool (A).
2. Put a mark on compressor housing (1) and the backplate assembly for use at assembly. Remove
the compressor housing from the backplate assembly.
3. Change the position of tool (A) so the compressor wheel is up as shown.
4. Put a mark on housing (2) and turbine housing (3) so that the housing can be put back in the same
position in the turbine housing at assembly.
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18. 5. Remove the bolts, lockplates and clamps that hold the housing in the turbine housing and remove
the housing.
6. Put the housing in position on tool (B).
7. Use tool (C) and a socket of the correct size to remove nut (5) from the shaft.
NOTICE
Do not put a side force on the shaft when the nut is removed.
8. Remove compressor wheel (4) from the shaft.
9. Remove the housing from the shaft.
10. Remove shroud (6) from the turbine wheel and shaft.
11. Remove seal ring (7) from the turbine wheel.
12. Put a mark on the housing and backplate assembly for use at assembly. Remove the bolts and
plates that hold the housing to the backplate assembly. Remove the housing.
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19. 13. Remove bearing (8), collar (9) and the seal ring from backplate assembly (10).
14. Remove the seal ring and bearing from the collar.
15. Remove seal ring (11) from the housing.
16. Remove the snap ring, bearing (12) and the snap ring from each side of the housing.
Assemble Turbocharger
1. Make sure all oil passages are clean and free of all dirt or foreign material. Put clean engine oil on
all of the parts before assembly.
2. Install the inner snap ring, bearing (1) and snap ring (2) in each side of the housing.
NOTE: The snap rings must be installed with the round side toward the bearing.
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20. 3. Install the seal ring on collar (4).
4. Put bearing (3) in position on the collar.
NOTICE
The oil grooves in the bearing must be clean and free of all dirt or
foreign material. The bearing must be installed with the oil grooves
toward the housing.
5. Put the bearing and collar in position on the housing so the oil grooves in the bearing are toward
the housing and the holes in the bearing are in alignment with the pins in the housing.
NOTICE
Be extra careful during installation of the bearing and collar not to
cause damage to the seal ring on the collar.
6. Install the seal ring on the housing.
7. Put the backplate assembly in position on the housing respective to the marks put on the housing
and backplate at disassembly. Install the plates and bolts. Tighten the bolts to a torque of 8.5 - 10.2
N·m (75 - 90 lb.in.).
8. Install shroud (5) on the housing.
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21. 9. Put 6V2055 High Vacuum Grease in the groove for seal ring (7). Make sure the grease fills the
groove approximately one half or more of the groove depth for the complete circumference of the
groove to help make a carbon dam under the seal. Install seal ring (7). Carefully install turbine
wheel and shaft (6) in the housing.
10. Put the housing, turbine wheel and shaft and the backplate assembly in position on tool (A).
11. Install compressor wheel (8) on the turbine shaft.
12. Put clean engine oil on the threads of the shaft. Install the nut that holds the compressor wheel in
place. Tighten the nut with tool (D) to a torque of 2.3 N·m (20 lb.in.). Put a mark on the nut and
shaft. Tighten the nut 100° more.
NOTICE
When the nut is tightened, do not put a side force on the shaft.
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22. 13. If the turbine housing was removed from tool (B), put the turbine housing in position on tool
(B).
14. Put the housing and wheels in position in the turbine housing respective to the marks put on the
housings at disassembly.
15. Put 5P3931 Anti-Seize Compound on the threads of bolts (9). Install the clamps, lockplates and
the bolts (9). Tighten the bolts to a torque of 13 ± 1.7 N·m (115 ± 15 lb.in.). Bend the lockplates
against the bolt heads.
16. Put compressor housing (10) in position on the backplate assembly respective to the marks put
on the housing and backplate assembly at disassembly.
17. Install the clamps, lockplates and bolts that hold the compressor housing in place. Tighten the
bolts to a torque of 13 ± 1.7 N·m (115 ± 15 lb.in.). Bend the lockplates against the bolt heads.
18. Remove the turbocharger from tool (B).
NOTE: If new components have been installed at assembly and the correct position for the turbine
housing or compressor housing is not known, put the housings in their correct position with the
9S9143 Gauge Group. A line through the center of the openings in the turbine housing and
compressor housing must be at the angle shown. See SPECIAL INSTRUCTIONS FORM
GMG00579.
end by:
a) install turbocharger
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24. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 14 09:12:20 UTC+0800 2019
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25. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963 TRACK LOADER 48Z
Configuration: 963 TRACK TYPE LOADER 48Z00278-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
963 TRACK-TYPE LOADER
Media Number -SENR2284-00 Publication Date -01/07/1981 Date Updated -11/10/2001
Muffler And Hood
SMCS - 1062; 7251-11; 7251-12
Remove Muffler And Hood
1. Loosen clamp (1) and disconnect the exhaust pipe from the muffler.
2. Remove the bolts that hold muffler (2) to the hood and remove the muffler.
3. Remove precleaner (3).
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26. NOTE: If precleaner (3) is tight on pipe, remove the plastic parts from the precleaner, disconnect
rubber air inlet line (4) from the bottom of the hood and use a torch to heat the precleaner base and
loosen it on the pipe.
4. Loosen the clamp on air inlet line (4) and disconnect the air inlet line from the bottom of the
hood.
5. Remove bolts (5) from both sides of the hood.
6. Fasten straps and a hoist to the hood. Loosen bolts (6) on both sides of the hood and lift the
hood at the same time.
7. Remove hood (7). Weight is approximately 29 kg (63 lb.).
Install Muffler And Hood
1. Fasten straps and hoist to the hood. Put the hood in position on the machine and start bolts (1)
as the hood is lowered into position. Tighten bolts (1).
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27. 2. Install bolts (3) on both sides of the hood.
3. Put air inlet line (2) in position on the hood and tighten the clamp that holds it in place.
4. Put muffler (4) in position on the hood and install the bolts that hold it in place.
5. Put the exhaust pipe in position on the muffler and tighten clamp (5) to hold it in place.
6. Install precleaner (6).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 14 09:13:09 UTC+0800 2019
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28. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963 TRACK LOADER 48Z
Configuration: 963 TRACK TYPE LOADER 48Z00278-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
963 TRACK-TYPE LOADER
Media Number -SENR2284-00 Publication Date -01/07/1981 Date Updated -11/10/2001
Exhaust Manifold
SMCS - 1059-11; 1059-12
Remove Exhaust Manifold
start by:
a) remove turbocharger
b) remove fuel injection lines
1. Remove nut (1) and one bolt that goes through the timing gear cover and into heat shield (2).
Remove the heat shield.
2. Remove the spacer and loosen the nuts that hold exhaust manifold (3) to the cylinder head.
Remove the exhaust manifold.
Install Exhaust Manifold
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29. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
30. 1. If a replacement of studs (1) is necessary, put 5P3931 Anti-Seize Compound on the threads of
the studs. Install the new studs and tighten to a torque of 27 ± 4 N·m (20 ± 3 lb.ft.).
2. Install new gaskets for the exhaust manifold.
3. Put 5P3931 Anti-Seize Compound on the threads of the studs and nuts for the manifold. Put the
manifold in position on the cylinder head and tighten the nuts to hold it in place.
4. Install the spacer on the long stud. Put heat shield (2) in position and install the nut on the stud
and the long bolt through the timing gear cover and into the heat shield.
end by:
a) install fuel injection lines
b) install turbocharger
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Sep 14 09:13:59 UTC+0800 2019
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31. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963 TRACK LOADER 48Z
Configuration: 963 TRACK TYPE LOADER 48Z00278-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
963 TRACK-TYPE LOADER
Media Number -SENR2284-00 Publication Date -01/07/1981 Date Updated -11/10/2001
Valve Cover
SMCS - 1107-11; 1107-12
Remove Valve Cover
start by:
a) tilt cab
NOTE: The hood and radiator and guard were removed for better photo illustration only.
1. Remove lifting eye (1) from the rear of the cylinder head.
2. Remove one bolt (2) from the air inlet pipe.
3. Remove the bolt that holds breather (3) to the valve cover and move the breather clear of the
valve cover.
4. Remove the bolts that hold valve cover (4) in place and remove the valve cover. Slide the cover
to the rear of the engine to remove.
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32. Install Valve Cover
1. Install a new gasket for the valve cover if needed. Use 5H2471 Cement to hold the new gasket
to the valve cover.
2. Put the valve cover in position on the cylinder head. Install the bolts that hold the valve cover in
place. Tighten the bolts in number sequence shown to a torque of 11 ± 3 N·m (8 ± 2 lb.ft.).
3. Install bolt (1) in the air inlet pipe.
4. Put breather (2) and pipe in position on the valve cover and install the bolt that holds it to the
valve cover.
5. Install the lifting eye on the rear of the cylinder head.
end by:
a) lower cab
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33. Shutdown SIS
Previous Screen
Product: TRACK LOADER
Model: 963 TRACK LOADER 48Z
Configuration: 963 TRACK TYPE LOADER 48Z00278-UP (MACHINE) POWERED BY 3304 ENGINE
Disassembly and Assembly
963 TRACK-TYPE LOADER
Media Number -SENR2284-00 Publication Date -01/07/1981 Date Updated -11/10/2001
Rocker Shaft And Push Rods
SMCS - 1102; 1208-11; 1208-12
Remove Rocker Shaft And Push Rods
start by:
a) remove valve cover
1. Remove the four bolts and washers from the rocker shaft.
2. Remove rocker shaft (1) from the cylinder head.
3. Remove push rods (2) from the engine.
Install Rocker Shaft And Push Rods
1. Loosen the adjusting screws on the rocker arms for valve clearance. This will prevent a bent
valve or push rod at installation.
2. Install the push rods.
3. Put the rocker shaft in position on the cylinder head.
4. Put 5P3931 Anti-Seize Compound on the threads of the bolts that hold the rocker shaft in
position. Install the four bolts and washers.
NOTE: Make sure the rocker arms are on all of the push rods.
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