This document provides instructions for disassembling and assembling a pilot valve (command control steering) from a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts. Disassembly requires removing seals, springs, sleeves and other internal components from the valve body. Assembly is the reverse of disassembly, requiring the installation of seals, springs and other components in the proper order and orientation. Precautions are listed to prevent injury and ensure cleanliness during the process.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...kfjksekfmem
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for working with pressurized systems and springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fjjskekdmem
The document provides instructions for disassembling and assembling the pilot valve (command control steering) on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the valve. Disassembly steps include removing O-rings, springs, and using tools to separate parts. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for handling pressurized and spring-loaded components to prevent injury.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...udjjjsjekkdm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fujsjejfkskemm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling pressurized springs.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjskkemsmee
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, reattaching linkages with bolts, clips and pins, and reconnecting cables.
3) Checking fuel settings after installation per separate testing instructions. Precise steps include using special tools to remove small parts and ensure proper reassembly.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjsekkksmeik
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, checking adjustments, and reattaching linkages and bolts to install the governor.
3) Removing a clip, pin and bolts to detach the fuel injection control linkage from the governor.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...kfjksekfmem
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for working with pressurized systems and springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fjjskekdmem
The document provides instructions for disassembling and assembling the pilot valve (command control steering) on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the valve. Disassembly steps include removing O-rings, springs, and using tools to separate parts. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Precautions are given for handling pressurized and spring-loaded components to prevent injury.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...udjjjsjekkdm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling springs.
Caterpillar cat 962 h wheel loader (prefix k6k) service repair manual (k6k000...fujsjejfkskemm
The document provides instructions for disassembling and assembling the pilot valve of the command control steering system on a 962H wheel loader. The removal procedure involves releasing system pressure, disconnecting hoses and removing bolts to access the pilot valve. Disassembly of the pilot valve includes removing O-rings, springs, and using tools to separate components. Assembly is the reverse of disassembly, applying clean oil to seals and torquing bolts to specification. Special care and tools are required when handling pressurized springs.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
This document provides instructions for removing and installing a camshaft on a Caterpillar D6H XL track-type tractor powered by a 3306 engine. The procedure involves removing components like the valve lifters and timing gear cover. Marks are made on gears to ensure proper timing is maintained. Bolts securing the camshaft are removed, and lubricant is applied during installation. Timing marks must align and components are reinstalled in reverse order.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjskkemsmee
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, reattaching linkages with bolts, clips and pins, and reconnecting cables.
3) Checking fuel settings after installation per separate testing instructions. Precise steps include using special tools to remove small parts and ensure proper reassembly.
Caterpillar cat 322 c excavator (prefix bmx) service repair manual (bmx00001 ...fjjsekkksmeik
The document provides instructions to remove and install a governor from a 322C excavator engine. It describes:
1) Disconnecting linkages and removing mounting bolts, clips and pins to remove the governor.
2) Installing new O-rings, checking adjustments, and reattaching linkages and bolts to install the governor.
3) Removing a clip, pin and bolts to detach the fuel injection control linkage from the governor.
The document provides instructions for removing and installing transmission components on a 627G wheel scraper including the transmission oil filter, transmission electronic control module, transmission hydraulic control valve, and transmission hydraulic control valve disassembly. The steps include disconnecting harness assemblies, removing bolts and components, cleaning parts, and reversing the removal procedures for installation. Safety notices are provided to contain fluids and wear protective equipment for parts under spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included to contain fluids and release spring pressures safely.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details cleaning and lubricating seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the tasks.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the job.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the task.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
More Related Content
Similar to Caterpillar Cat 962H Wheel Loader (Prefix K6K) Service Repair Manual Instant Download.pdf
The document provides instructions for removing and installing transmission components on a 627G wheel scraper including the transmission oil filter, transmission electronic control module, transmission hydraulic control valve, and transmission hydraulic control valve disassembly. The steps include disconnecting harness assemblies, removing bolts and components, cleaning parts, and reversing the removal procedures for installation. Safety notices are provided to contain fluids and wear protective equipment for parts under spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included to contain fluids and release spring pressures safely.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a transmission oil filter and transmission electronic control module on a 627G wheel scraper. It also details procedures for disassembling the transmission hydraulic control valve, including removing springs, spools, pistons, and other components. Safety notices are included regarding containing fluids and releasing spring pressure.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details cleaning and lubricating seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the tasks.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the job.
The document provides instructions for removing and installing a governor from a 322C excavator engine. The removal procedure involves disconnecting cables and tubes, removing clips and pins, and taking out the governor. The installation procedure details applying lubricant to seals, placing the governor back in position, reinstalling clips and pins, and reconnecting cables and tubes. Tools including pliers and pins are required to complete the task.
Similar to Caterpillar Cat 962H Wheel Loader (Prefix K6K) Service Repair Manual Instant Download.pdf (7)
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including the housing assembly, torque converter assembly, impeller wheel assembly, carrier assembly, and stator assembly. It then describes assembling the torque converter in 25 steps by installing the parts in reverse order. Tools required include link brackets, a transmission repair stand, drivers, pullers, and slide hammers.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...9fikslkddmd8u
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...9fikslkddmd8u
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing components like the camshaft gear and rocker arms first. Tools like a cradle, guide, camshaft pilots and hooks are then used to support the camshaft as it is moved out of the cylinder head and into the guide. Care must be taken to avoid damaging the camshaft or bearings during removal.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 18 components of the torque converter in sequential order, including the retaining ring, impeller, carrier assembly, stator, and turbine. It also describes assembling the torque converter components in reverse order, noting to keep parts clean and apply Loctite to the threaded rod.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962H WHEEL LOADER K6K
Configuration: 962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02362322
Pilot Valve (Command Control Steering) - Remove
SMCS - 4342-011
Removal Procedure
Start By:
A. Connect the steering frame lock. Refer to Disassembly and Assembly, "Steering Frame
Lock - Separate and Connect".
B. Release the pressure in the hydraulic system. Refer to Disassembly and Assembly, "System
Pressure - Release".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1/3
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact skin.
Note: Put identification marks on all hoses and on all wires for installation purposes. Plug all
hoses. This will help to prevent fluid loss and this will help to keep contaminants from entering
the system.
Illustration 1 g00439803
1. Remove the nut and bolt (2) .
2. Remove bottom shaft yoke (1) from the shaft of the steering pilot valve.
Illustration 2 g00439805
3. Disconnect steering shaft (3) .
2/3
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 3 g00493363
4. Disconnect hose assemblies (4) .
Illustration 4 g00493364
5. Remove bolts (5) .
6. Remove steering pilot valve (6) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 26 11:56:22 UTC+0800 2020
3/3
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962H WHEEL LOADER K6K
Configuration: 962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02330782
Pilot Valve (Command Control Steering) - Disassemble
SMCS - 4342-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
2M-0849 Washer 2
6B-6684 Nut 2
6V-2360 Washer 1
126-7176 Forcing Screw 1
126-7177 Puller Leg 2
126-7181 Sliding Plate 2
126-7182 Nut 1
126-7183 Crossblock 1
Start By:
a. Remove the steering pilot valve. Refer to Disassembly and Assembly, "Pilot Valve
(Steering) - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
1/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 1 g00448798
1. Place the steering pilot valve in the position, as shown.
Illustration 2 g00448799
2. Remove bolts (4) and valve body assembly (3) from main body assembly (1).
2/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. 3. Remove plunger (2).
Illustration 3 g00448800
4. Remove O-ring seals (5) and O-ring seal (6) from valve body assembly (3).
Illustration 4 g00842709
3/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plug (11).
6. Remove O-ring seal (12) from plug (11).
7. Remove sleeve (13).
8. Remove slug (14) and stem assembly (15).
9. Remove retaining ring (10), retainer (9), and spring (8) from stem (7).
10. Remove spring (16) from valve body assembly (3).
Illustration 5 g00448823
4/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. 11. Remove bolts (17).
Illustration 6 g00842724
12. Remove cover (18) and O-ring seal (19).
Note: Note the location of Hole (X) and Hole (Y).
13. Remove spool (20).
14. Remove ring (21) and O-ring seal (22).
15. Remove two bolts (23) and bolt (24) from upper body assembly (25).
16. Remove upper body assembly (25) from lower body assembly (27).
5/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. 17. Remove O-ring seal (26).
Illustration 7 g00448825
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
Note: The ends of spring (29) must be spread in order to remove shaft assembly (28).
18. Use two screwdrivers in order to spread the ends of spring (29).
6/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 8 g00448826
19. Remove shaft assembly (28) from lower body assembly (27).
7/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 10 g00448828
20. Remove retaining ring (30), cam (31), and key (32) from shaft assembly (28).
21. Use Tooling (A) to remove ball bearings (33) from shaft assembly (28).
9/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 11 g00448829
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
22. Remove spring (29) from shaft assembly (28).
10/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEB...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Illustration 12 g00448831
23. Remove lip seal (34) from lower body assembly (27).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Mar 26 11:57:19 UTC+0800 2020
11/11
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEB...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 962H WHEEL LOADER K6K
Configuration: 962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
IT62H Integrated Toolcarrier and 950H and 962H Wheel Loaders Machine Systems
Media Number -RENR8881-01 Publication Date -01/06/2009 Date Updated -08/06/2009
i02330785
Pilot Valve (Command Control Steering) - Assemble
SMCS - 4342-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
1/12
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 2 g00448831
1. Use a suitable press and Tooling (A) to install lip seal (34) in lower body assembly (27).
2. Apply clean hydraulic oil to the sealing lip of lip seal (34).
3/12
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Illustration 3 g00448829
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
3. Install spring (29) on shaft assembly (28).
4/12
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Illustration 4 g01122933
4. Raise the temperature of ball bearings (33) to 135°C (275°F).
5. Use insulated gloves to install ball bearings (33) on shaft assembly (28).
6. Install key (32), cam (31), and retaining ring (30) on shaft assembly (28).
5/12
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 6 g00448825
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
Note: The ends of spring (29) must be spread in order to install shaft assembly (28).
7. Use two screwdrivers in order to spread the ends of spring (29).
8. Install shaft assembly (28) in lower body assembly (27).
7/12
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. Illustration 7 g00842724
9. Apply clean hydraulic oil to O-ring seal (26). Install O-ring seal (26).
10. Install upper body assembly (25) on lower body assembly (27).
11. Install bolts (23) and bolt (24) in upper body assembly (25).
12. Apply clean hydraulic oil to O-ring seal (22). Install O-ring seal (22) and ring (21).
Note: Spool (20) must be oriented so that Hole (X) is aligned with Hole (Y) in the upper
body assembly, as shown.
13. Install spool (20). The spool must fit freely over the male spline on the shaft assembly.
8/12
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. 14. Apply clean hydraulic oil to O-ring seal (19). Install O-ring seal (19) and cover (18).
Illustration 8 g00448823
15. Install bolts (17). The torque for bolts (17) is 55 ± 7 N·m (41 ± 5 lb ft).
9/12
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEBP3...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Illustration 9 g00842709
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
16. Install spring (16).
17. Install spring (8), retainer (9), and retaining ring (10) on stem (7).
18. Install stem assembly (15) and slug (14).
19. Install sleeve (13).
20. Apply clean hydraulic oil to O-ring seal (12). Install O-ring seal (12) on plug (11).
21. Install plug (11). The torque for plug (11) is 80 ± 7 N·m (59 ± 5 lb ft).
10/12
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEB...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Illustration 10 g00448800
22. Apply clean hydraulic oil to O-ring seals (5) and O-ring seal (6). Install O-ring seals (5) and
O-ring seal (6) on valve body assembly (3).
Illustration 11 g00448799
23. Install plunger (2).
24. Install valve body assembly (3) and two bolts (4) on main body assembly (1).
End By:
a. Install the steering pilot valve. Refer to Disassembly and Assembly, "Pilot Valve (Steering)
- Install".
11/12
962H Wheel Loader K6K00001-UP (MACHINE) POWERED BY C7 Engine(SEB...
2020/3/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...