1. The document provides removal and disassembly instructions for the transmission of a 930K Wheel Loader. It lists the required tools and gives step-by-step instructions to remove the transmission, disassemble the valve body, and disassemble other transmission components.
2. The instructions include removing harness assemblies, fittings, sensors, shafts, bearings, seals, and other parts. Special tools are required to remove some components.
3. Detailed illustrations accompany each step to show the correct procedure. Safety precautions and part identification numbers are also provided.
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𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
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2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 930K WHEEL LOADER DYB
Configuration: 930K Small Wheel Loader DYB00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
924K, 930K and 938K Wheel Loaders Power Train
Media Number -UENR0281-03 Publication Date -01/04/2017 Date Updated -24/04/2017
i05142776
Transmission
SMCS - 3030
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7505 Hydraulic Jack 1
B
138-7575 Link Bracket 3
1U-9200 Lever Puller Hoist Gp 1
Start By:
A. Remove the front hydrostatic piston motor and the rear hydrostatic piston motor.
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3. Illustration 1 g02802456
1. Remove bolts (1) and the caps in order to disconnect drive shaft (2) from the yoke. Discard
bolts (1) .
Illustration 2 g02802476
2. Remove cover (3) .
Illustration 3 g02802517
3. Disconnect harness assemblies (4) and (5) . Reposition harness assemblies (4) and (5) out of
the way.
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4. Illustration 4 g02802564
4. Disconnect harness assembly (6) and reposition harness assembly (6) out of the way.
Illustration 5 g02802576
5. Remove bracket (7) .
Illustration 6 g02802636
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5. 6. Disconnect harness assembly (8) . Disconnect tube assembly (9) . Reposition filter base (10)
out of the way.
Illustration 7 g02802997
7. Disconnect harness assembly (11) .
Illustration 8 g02803036
8. Disconnect hose assembly (12) .
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6. Illustration 9 g02803097
9. Remove clamp (13) and bolts (15) . Reposition tube assembly (14) and hose assembly (16)
out of the way.
Illustration 10 g02803276
10. Position Tooling (A) under transmission (17) . The weight of transmission (17) is
approximately 145 kg (320 lb). Use suitable straps in order to secure transmission (17) to
Tooling (A) .
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8. Illustration 14 g02803577
14. Use Tooling (A) in order to lower transmission (17) .
Illustration 15 g02803580
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9. Illustration 16 g02803606
Illustration 17 g02803617
15. Position a suitable bar across transmission mounts (21) . Attach Tooling (B) to the suitable
bar and transmission (17) . The weight of transmission (17) is approximately 145 kg (320
lb).
16. Disconnect the straps that secure transmission (17) to Tooling (A) . Use Tooling (B) in
order to raise transmission (17) off Tooling (A) . Remove Tooling (A) .
17. Use Tooling (A) in order to lower transmission (17) to the ground.
Installation Procedure
1. Install transmission (17) in the reverse order of removal.
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10. Illustration 18 g02802456
a. Install new bolts (1) and tighten until snug. Tighten bolts (1) to a torque of 71 ± 10
N·m (52 ± 7 lb ft) using an X pattern.
Disassembly Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A
1U-9200 Lever Puller Hoist Gp 1
138-7575 Link Bracket 3
B 308-3470 Jack Stand 3
C 138-7576 Link Bracket 2
D
6V-3009 Crossbar 1
6V-4832 Forcing Screw 1
8H-0663 Bearing Puller Gp 1
126-7181 Sliding Plate 4
126-7177 Puller Leg 2
1P-0510 Driver Gp 1
E 1P-0520 Driver Gp 1
F 4C-3652 Compressor Assembly 1
Start By:
A. Remove the transmission.
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11. Illustration 19 g02798341
1. Mark the clip locations and connections. Remove harness assembly (1) .
Illustration 20 g02798420
2. Remove valve assembly (2) .
Illustration 21 g02798422
3. Remove gasket (3) from valve assembly (2) . Remove O-ring seals (4) .
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13. Illustration 24 g02798437
6. Remove O-ring seals (8) from valve (7) .
Illustration 25 g02798442
7. Remove temperature sensor (9) from valve assembly (2) .
Illustration 26 g02798445
8. Remove O-ring seal (10) from temperature sensor (9) .
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14. Illustration 27 g02798448
9. Remove relief valve (11) from valve assembly (2) .
Illustration 28 g02798449
10. Remove backup rings (12) and O-ring seal (14) from relief valve (11) . Remove backup
rings (13) and O-ring seal (15) . Remove O-ring seal (16) .
Illustration 29 g02798452
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15. 11. Remove fitting (17) and the O-ring seal from valve assembly (2) . Remove the caps, fittings
(18) , and the O-ring seals. Remove the cap, fitting (19) , and the O-ring seal.
Illustration 30 g02798457
12. Remove bolt (20) and yoke (21) .
Illustration 31 g02798458
13. Remove spacer (22) .
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16. Illustration 32 g02798461
14. Remove O-ring seal (23) from yoke (21) .
Illustration 33 g02798465
15. Attach Tooling (A) and a suitable lifting device to transmission (24) . The weight of
transmission (24) is approximately 122 kg (270 lb). Use Tooling (A) and the suitable lifting
device in order to position transmission (24) onto Tooling (B) as shown on Illustration 33.
Illustration 34 g02798473
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17. 16. Remove bolt (25) and remove yoke (26) . Remove bolts (27) .
Illustration 35 g02798479
17. Remove O-ring seal (28) from yoke (26) .
Illustration 36 g02798481
18. Attach Tooling (C) and a suitable lifting device to housing (29) . The weight of housing (29)
is approximately 45 kg (100 lb). Use Tooling (C) and the suitable lifting device in order to
remove housing (29) .
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23. Illustration 50 g02798511
32. Remove bolt (45) . Remove sensor (44) and the O-ring seal.
33. Remove bolt (46) . Remove sensor (47) and the O-ring seal.
34. Remove plug (48) and the O-ring seal.
Illustration 51 g02798512
35. Remove shaft assembly (49) .
Illustration 52 g02798514
36. Use Tooling (D) in order to remove bearing cone (50) from shaft assembly (49) .
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24. Illustration 53 g02798517
37. Use Tooling (D) in order to remove bearing cone (51) from shaft assembly (49) .
Illustration 54 g02798519
38. Remove bearing cup (52) .
Illustration 55 g02798520
39. Remove shaft assembly (53) .
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25. Illustration 56 g02798521
40. Use Tooling (D) in order to remove bearing cone (54) from shaft assembly (53) .
Illustration 57 g02798522
41. Use Tooling (D) in order to remove bearing cone (55) from shaft assembly (53) .
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27. Illustration 58 g02798523
42. Remove bearing cup (56) .
Illustration 59 g02798524
43. Remove bolts (57) and remove plate (58) .
Illustration 60 g02798526
44. Remove bolts (59) from plate (58) . Remove seal assembly (60) .
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28. Illustration 61 g02798527
45. Use Tooling (E) and a suitable press in order to remove seal (61) (not shown) from seal
assembly (60) .
Illustration 62 g02798529
46. Remove shaft assembly (62) .
Illustration 63 g02798530
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29. 47. Use Tooling (D) in order to remove gear assembly (63) from shaft assembly (62) .
Illustration 64 g02798531
48. Remove bearing cone (64) from gear assembly (63) .
Illustration 65 g02798532
49. Remove thrust washer (65) .
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