SlideShare a Scribd company logo
1 of 39
Download to read offline
SERVICE MANUAL
TD95D HC
Tractor
Part number 48013264
English
August 2016
© 2016 CNHI International. All Rights Reserved.
TD95D HC
Tractor
SERVICE
MANUAL
1/1
Part number 48013264
Link Product / Engine
Product Market Product Engine
TD95D HC Latin America 8045.45.747
TD95D HC Australia New Zealand 8045.45.747
TD95D HC Asia Pacific 8045.45.747
TD95D HC Middle East Africa 8045.45.747
TD95D HC Europe 8045.45.747
48013264 19/11/2016
Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase ............................................................. 10.1
Clutch ....................................................................................... 18
[18.110] Clutch and components ............................................................ 18.1
Transmission.............................................................................. 21
[21.114] Mechanical transmission ........................................................... 21.1
[21.140] Mechanical transmission internal components..................................... 21.2
[21.120] Gearbox ............................................................................ 21.3
[21.160] Creeper ............................................................................ 21.4
[21.162] Reverser ........................................................................... 21.5
Four-Wheel Drive (4WD) system .................................................. 23
[23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.1
Front axle system ....................................................................... 25
[25.100] Powered front axle ................................................................. 25.1
[25.102] Front bevel gear set and differential ............................................... 25.2
[25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3
Rear axle system........................................................................ 27
[27.100] Powered rear axle.................................................................. 27.1
[27.106] Rear bevel gear set and differential................................................ 27.2
[27.124] Final drive hub, steering knuckles, and shafts ..................................... 27.3
Power Take-Off (PTO)................................................................. 31
[31.101] Rear mechanical control ........................................................... 31.1
Brakes and controls .................................................................... 33
[33.AAA] Brakes and controls generic sub-group ........................................... 33.1
[33.202] Hydraulic service brakes ........................................................... 33.2
48013264 19/11/2016
[33.110] Parking brake or parking lock ...................................................... 33.3
[33.220] Trailer brake hydraulic control...................................................... 33.4
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems.................................................................. 35.1
[35.350] Safety and main relief valves ...................................................... 35.2
[35.525] Auxiliary hydraulic valves and lines ................................................ 35.3
Steering..................................................................................... 41
[41.200] Hydraulic control components...................................................... 41.1
[41.206] Pump ............................................................................... 41.2
[41.216] Cylinders ........................................................................... 41.3
Wheels...................................................................................... 44
[44.511] Front wheels........................................................................ 44.1
Cab climate control ..................................................................... 50
[50.100] Heating ............................................................................. 50.1
[50.200] Air conditioning..................................................................... 50.2
Electrical systems....................................................................... 55
[55.000] Electrical system ................................................................... 55.1
[55.100] Harnesses and connectors......................................................... 55.2
[55.201] Engine starting system ............................................................. 55.3
[55.301] Alternator........................................................................... 55.4
[55.302] Battery.............................................................................. 55.5
[55.512] Cab controls........................................................................ 55.6
[55.518] Wiper and washer system.......................................................... 55.7
[55.408] Warning indicators, alarms, and instruments ...................................... 55.8
Platform, cab, bodywork, and decals............................................. 90
[90.150] Cab................................................................................. 90.1
[90.154] Cab doors and hatches ............................................................ 90.2
48013264 19/11/2016
INTRODUCTION
48013264 19/11/2016
1
Contents
INTRODUCTION
Note to the Owner .............................................................................. 3
Safety rules ..................................................................................... 5
Safety rules ..................................................................................... 8
Consumables ................................................................................... 9
48013264 19/11/2016
2
INTRODUCTION
Note to the Owner
General instructions
Important notice
All maintenance and repair operations described in this manual should be carried out exclusively by the NEW HOL-
LAND authorised workshops. All instructions detailed should be carefully observed and special equipment indicated
should be used if necessary.
Everyone who carries out service operations described without carefully observing these prescriptions will be directly
responsible of deriving damages.
Shimming
At each adjustment, select adjusting shims, measure them individually using a micrometer and then sum up recorded
values. Do not rely on measuring the whole shimming set, which may be incorrect, or on rated value indicated for
each shim.
Rotating shaft seals
To correctly install rotating shaft seals, observe the following instructions:
• Let the seal soak into the same oil as it will seal for at least half an hour before mounting.
• Thoroughly clean the shaft and ensure that the shaft working surface is not damaged.
• Place the sealing lip towards the fluid. In case of a hydrodynamic lip, consider the shaft rotation direction and orient
grooves in order that they deviate the fluid towards the inner side of the seal.
• Coat the sealing lip with a thin layer of lubricant (oil rather than grease) and fill with grease the gap between the
sealing lip and the dust lip of double lip seals.
• Insert the seal into its seat and press it down using a flat punch. Do no tap the seal with a hammer or a drift.
• Take care to insert the seal perpendicularly to its seat while you are pressing it. Once the seal is settled, ensure
that it contacts the thrust element if required.
• To prevent damaging the sealing lip against the shaft, place a suitable protection during installation.
O-rings
Lubricate the O-rings before inserting them into their seats. This will prevent the O-rings from rolling over and twine
during mounting which will jeopardise sealing.
Sealers
Apply one of the following sealers: RTV SILMATE, RHODORSIL CAF 1, or LOCTITE® PIASTIC GASKET over the mating
surfaces marked with an X.
Before applying the sealer, prepare the surface as follows:
• Remove possible scales using a metal brush.
• Thoroughly degrease the surfaces using one of the following cleaning agent: trichlorethylene, petrol or a water and
soda solution.
Bearings
It is advisable to heat the bearings to 80 - 90 °C (176 - 194 °F) before mounting them on their shafts and cool them
down before inserting them into their seats with external tapping.
Roll pins
When fitting straight roll pins, ensure that the pin notch is oriented in the direction of the effort to stress the pin. Coil
roll pins can be installed in any position.
48013264 19/11/2016
3
INTRODUCTION
Notes for spare parts
Use exclusively genuine NEW HOLLAND spare parts.
Only genuine parts guarantee same quality, life, safety as original components as they are the same as mounted in
production.
Only the NEW HOLLAND genuine spare parts can offer this guarantee.
All spare parts orders should be complete with the following data:
• Tractor model (commercial name) and frame number.
• Engine type and number.
• Part number of the ordered part, which can be found on the “Microfiches” or the “Spare parts catalogue”, which is
the base for order processing.
Notes for equipment
Equipment which NEW HOLLAND proposes and shows in this manual are as follows:
• Studied and designed expressly for use on NEW HOLLAND tractors.
• Necessary to make a reliable repair.
• Accurately built and strictly tested to offer efficient and long-lasting working means.
We also remind the repair personnel that having these equipment means:
• Work in optimal technical conditions.
• Obtain best results.
• Save time and effort.
• Work more safely.
Notices
Wear limits indicated for some details should be intended as advised, but not binding values. The words “front”, “rear”,
“right hand”, and “left hand” referred to the different parts should be intended as seen from the operator’s seat oriented
to the normal sense of movement of the tractor.
How to move the tractor with the battery removed
Cables from the external power supply should be connected exclusively to the respective terminals of the tractor
positive and negative cables using pliers in good condition which allow proper and steady contact.
Disconnect all services (lights, wind-shield wipers, etc.) before starting the tractor
If it is necessary to check the tractor electrical system, check it only with the power supply connected. At check end,
disconnect all services and switch the power supply Off before disconnecting the cables.
48013264 19/11/2016
4
INTRODUCTION
Safety rules
Pay attention to this symbol
This warning symbol points out important messages involving personal safety. Carefully read the
safety rules contained herein and follow advised precautions to avoid potential hazards and safeguard
your safety and personal integrity. In this manual you will find this symbol together with the following
key-words:
WARNING – It gives warning about improper repair operations and deriving potential consequences
affecting the service technician’s personal safety.
DANGER – It gives specific warning about potential dangers for personal safety of the operator or other
persons directly or indirectly involved.
To prevent accidents
Most accidents and personal injuries taking place in workshops are due from non-observance of some simple and
essential prudential rule and safety precautions. For this reason, IN MOST CASES THEY CAN BE AVOIDED. It
suffices to foresee possible causes and act consequently with necessary caution and care.
The possibility that an accident might occur with any type of machines should not be disregarded, no matter how well
the machine in question was designed and built.
A wise and careful service technician is the best precautions against accidents.
Careful observance of this only basic precaution would be enough to avoid many severe accidents.
DANGER: Never carry out any cleaning, lubrication or maintenance operations when the engine is running.
Safety rules
Generalities
• Carefully follow specified repair and maintenance procedures.
• Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open
jackets or shirts with open zips which could get hold into moving parts. We advise to use approved safety clothing
such as anti-slipping footwear, gloves, safety goggles, helmets, etc.
• Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are certified
operators to assist in the operation to be carried out.
• Never operate the machine or use attachments from a place other than sitting at the operator’s seat.
• Never carry out any operation on the machine when the engine is running, except when specifically indicated.
• Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves,
etc.
• All repair and maintenance operations should be carried out with the greatest care and attention.
• Service stairs and platforms used in a workshop or in the field should be built in compliance with the safety rules in
force.
• Disconnect the batteries and label all controls to warn that the tractor is being serviced. Block the machine and all
equipment which should be raised.
• Never check or fill fuel tanks and accumulator batteries, nor use starting liquid if you are smoking or near open
flames as such fluids are flammable.
• Brakes are inoperative when they are manually released for maintenance purposes. In such cases, the machine
should be kept constantly under control using blocks or similar devices.
• The fuel filling gun should remain always in contact with the filler neck. Maintain this contact until the fuel stops
flowing into the tank to avoid possible sparks due to static electricity buildup.
• Use exclusively specified towing points for towing the tractor. Connect parts carefully. Ensure that foreseen pins
and/or locks are steadily fixed before applying traction. Do not stop near towing bars, cables or chains working
under load.
48013264 19/11/2016
5
SERVICE MANUAL
Engine
TD95D HC
48013264 19/11/2016
10
Engine - 10
Engine and crankcase - 001
TD95D HC
48013264 19/11/2016
10.1 [10.001] / 1
Contents
Engine - 10
Engine and crankcase - 001
SERVICE
Engine and crankcase
Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
48013264 19/11/2016
10.1 [10.001] / 2
Engine - Engine and crankcase
Engine and crankcase - Remove
To access the clutch it is necessary to separate the en-
gine complete with the front axle from the transmission.
ATTENTION: Lift and handle all heavy parts using suitable
lifting equipment. Make sure that assemblies or parts are
supported by means of suitable slings and hooks. Check
that no one is in the vicinity of the load to be lifted.
ATTENTION: Always use suitable tools to align holes in
parts. NEVER USE FINGERS OR HANDS.
1. Disconnect the negative battery lead.
ANIL12TR00106AA 1
2. Attach lifting chains to the bonnet (1) and attach the
chain to the hoist.
ANIL12TR00107AB 2
3. Disconnect the electrical connection (1) of bonnet.
ANIL12TR00108AB 3
48013264 19/11/2016
10.1 [10.001] / 4
Engine - Engine and crankcase
4. Detach the gas struts (1) from the bonnet.
ANIL12TR00109AB 4
5. Remove the four bonnet hinge bolts (1) and lift the bon-
net clear.
ANIL12TR00110AB 5
6. Disconnect the power steering hoses (1).
ANIL12TR00112AB 6
7. Disconnect the electrical connectors (1).
ANIL12TR00113AB 7
48013264 19/11/2016
10.1 [10.001] / 5
Engine - Engine and crankcase
8. Disconnect the delivery and return lines (1) to the power
steering cylinders.
ANIL12TR00114AB 8
9. Remove the hose (1) from the lift pump suction pipe.
ANIL12TR00115AB 9
10. Remove the hose (1) from the Power-Shuttle oil cooler
pipe.
ANIL12TR00116AB 10
11. Detach the lift pump delivery pipe (1).
ANIL12TR00117AB 11
48013264 19/11/2016
10.1 [10.001] / 6
Engine - Engine and crankcase
12. After draining Off the coolant into suitable containers,
unscrew the clamp (1) and remove the cab heating
system intake pipe.
ANIL12TR00118AB 12
13. Loosen the clamps (1) and remove the cab heater
outlet pipes (2). (Mark the hoses, before removal, to
facilitate refitting in the correct position).
ANIL12TR00119AB 13
14. Remove the bolts (1) and remove the footstep.
15. Remove the bolt (2) which secure the fuel tank and
lower the tank.
ANIL12TR00120AB 14
16. Loosen the clamps and remove the inlet and return
pipes (1) from the fuel tank. Remove the sender line
(2). (if necessary)
ANIL12TR00121AB 15
48013264 19/11/2016
10.1 [10.001] / 7
Engine - Engine and crankcase
17. Remove the front, centre and rear retaining bolts from
the front axle drive shaft guard and remove the guard.
ANIL12TR00123AA 16
18. Remove the circlip (2) from the front of the prop shaft
and slide the sleeve (1), in the direction shown by the
arrow, until it is free of the splines on the front axle.
ANIL12TR00124AB 17
19. Remove the circlip (2) from the rear of the prop shaft
and slide the sleeve (1), in the direction shown by the
arrow, until it is free of the splines on the crankshaft.
ANIL12TR00125AB 18
20. Remove the middle support bolts (1) from the pro-
peller shaft and remove the shaft complete with sup-
port.
ANIL12TR00126AB 19
48013264 19/11/2016
10.1 [10.001] / 8
Engine - Engine and crankcase
21. Remove the retaining bolt (1) from the floor. Remove
the floormat.
ANIL12TR00127AA 20
22. Loosen the screw (2) of plate (1). Remove the plate
(1).
ANIL12TR00128AB 21
23. Unscrew the nuts (1) and the bolts securing the engine
to the transmission. Access is through the two slots in
the cab floor.
ANIL12TR00129AB 22
24. Unscrew the four lower bolts (1) securing the engine
to the transmission.
ANIL12TR01500AB 23
48013264 19/11/2016
10.1 [10.001] / 9
Engine - Engine and crankcase
25. Position stand 380000236 underneath the tractor and
insert a wedge (1), either side of the axle, to prevent
the axle from pivoting.
ANIL12TR00130AB 24
26. Position stand 380000236 underneath the tractor and
insert a wedge (1), either side of the axle, to prevent
the axle from pivoting.. Insert a wooden block (2) be-
tween the stands and the tractor.
ANIL12TR00131AB 25
27. Place a fixed stand (1) underneath the drawbar sup-
port and apply the hand brake.
28. Separate the engine from the transmission.
ANIL12TR00132AB 26
48013264 19/11/2016
10.1 [10.001] / 10
Engine - Engine and crankcase
Engine and crankcase - Install
To refit the engine, proceed as follows:
1. Check condition of ball bearings pressed in flywheel,
replace in the event of excessive noise or binding. To
install a new bearing, pack lubricate with grease posi-
tion the clutch using tool 380000292. Fix the clutch to
the flywheel with the six bolts.
2. Adjust the coplanarity of the clutch release levers as
described.
3. Clean the distance collar and the mating surfaces of the
clutch housing, and also scrape all residue of old seal-
ing compound from the mating surface of the engine.
4. Spread LOCTITE® sealing compound on the mating sur-
faces of the engine and distance collar. Fit the distance
collar on the studs screwed into the engine.
5. Before connecting transmission casing to engine - front
axle assembly, grease discs hubs.
6. Check up the rear wheels with wooden wedges, check
that the hand brake is fully on and that the fixed and
mobile stands are well positioned.
7. Fit and tighten the bolts securing the clutch housing to
the engine.
8. Make sure that no electrical leads or cables are trapped
between the two units.
9. Next rotate the crankshaft by turning the cooling fan,
so as to allow the sleeve to engage the splines on the
power take-off shaft.
10. Remove the stands of tool 380000236 from under the
engine and the gearbox/transmission and the stand
under the draw bar.
11. Refit the cab heater pipe union on the clutch/engine
distance collar. Connect the flexible rubber hoses to
the union.
12. Refit the two power steering cylinder oil delivery and
return connections.
13. Refit the rigit pipe for driwing oil from the transmission
and the metal clamps.
14. Connect the flexible pipe to the injector fuel leak-off
pipe.
15. Fit the electric cable connected to the fuse holder box
and the retaining nut.
16. Fit the electric connections installed on the brake
pump and on the brake fluid reservoir.
17. Fit the cab heater delivery and return pipes and insert
and associated claps.
18. Connect all the electrical connections
19. Connect the throttle cable to the injection pump.
20. Refit the 4WD transmission shaft and the relative
guard.
21. Refit the fuel tank.
48013264 19/11/2016
10.1 [10.001] / 11
Engine - Engine and crankcase
22. Refit the front ballast and secure with the vertical lock
pin.
23. Fill oil to gearbox/transmission.
24. Fill the coolant to engine cooling system.
25. Reconnect the battery negative lead.
48013264 19/11/2016
10.1 [10.001] / 12
Index
Engine - 10
Engine and crankcase - 001
Engine and crankcase - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Engine and crankcase - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
48013264 19/11/2016
10.1 [10.001] / 13
CNHI International. Guvercin Yolu No 111-112 Gazi Ankara Turkey
SERVICE - Technical Publications & Tools
PRINTED IN TURKEY
© 2016 CNHI International
All rights reserved. No part of the text or illustrations of this publication may be reproduced.
NEW HOLLAND policy is one of continuous improvement and the right to change prices, specification or equipment
at any time without notices is reserved.
All data given in this publication is subject to production variations. Dimensions and weight are approximate only and
the illustrations do not necessarily show products in standard condition. For exact information about any particular
product, please consult your NEW HOLLAND Dealer.
48013264 19/11/2016
EN
Clutch - 18
Clutch and components - 110
TD95D HC
48013264 19/11/2016
18.1 [18.110] / 1
Contents
Clutch - 18
Clutch and components - 110
TECHNICAL DATA
Clutch
General specification - (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Torque (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Special tools - (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
FUNCTIONAL DATA
Clutch
Sectional view - (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
SERVICE
Clutch
Remove (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Install (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Overhaul (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
48013264 19/11/2016
18.1 [18.110] / 2
Clutch - Clutch and components
Clutch - General specification - (8000 Engine)
General specifications, clutch 12”/11”
Type
Dual clutch consisting of two single dry
plate clutches
Mechanical
Control: Pedal operation for main clutch
and hand lever for power take-off clutch
Engagement and release mechanism Single Belleville spring
Driven plate lining material for main transmission clutch ( 304.8 mm
(12 in))
All models Cerametallic
Driven plate lining material for P.T.O. clutch ( 304.8 mm (12 in))
General specifications, clutch 12”/11”
All models)
Organic agglomerate
Driven plate thickness:
Main clutch (9) ( Clutch - Sectional view - (8000 Engine) (18.110))
LUK
Organic agglomerate and cerametallic 10.2 - 10.8 mm (0.4016 - 0.4252 in)
P.T.O. clutch (11) ( Clutch - Sectional view - (8000 Engine)
(18.110))
VAELO 7.3 - 7.9 mm (0.2874 - 0.3110 in)
Wear limit
See Clutch - Overhaul (8000 Engine)
(18.110)
Clearance between main clutch release sleeve and related seat 0.050 - 0.151 mm (0.0020 - 0.0059 in)
Clearance between P.T.O. clutch release sleeve and related seat 0.050 - 0.151 mm (0.0020 - 0.0059 in)
Release lever coplanarity adjustment
See Clutch - Overhaul (8000 Engine)
(18.110)
Clutch control adjustment
See Clutch - Overhaul (8000 Engine)
(18.110)
VALEO 12”/11”, see Clutch - Sectional view - (8000 Engine) (18.110)(Single lever P.T.O. op-
tion)
Type
Dual clutch consisting of two single dry
plate clutches
Operating system
Mechanical: Pedal operated for main
clutch; hand lever for P.T.O. clutch
Engagement and release mechanism Single Belleville spring disc
Driven plate lining material
Main clutch (all models) Cerametallic pads
P.T.O. clutch (all models) Organic agglomerate
Thickness of driven plates
Main clutch 9.6 - 10.4 mm (0.378 - 0.4094 in)
P.T.O. clutch 7.3 - 7.9 mm (0.287 - 0.311 in)
Clearance between main clutch release sleeve and relative housing 0.050 - 0.151 mm (0.0020 - 0.0059 in)
Clearance between P.T.O. clutch release sleeve and relative housing 0.060 - 0.180 mm (0.0024 - 0.0071 in)
Clutch - Torque (8000 Engine)
Part Thread Tightening torque
Clutch/flywheel retaining bolts
Mod. M8 X 1.25 25 N·m (18.4391 lb ft)
Mod. M10 X 1.25 59 N·m (43.5162 lb ft)
Release command fork securing bolt (C₃₃₃) ( Clutch - Sectional view -
(8000 Engine) (18.110))
M16 X 1.25 157 N·m (115.7973 lb ft)
48013264 19/11/2016
18.1 [18.110] / 4
Clutch - Clutch and components
Part Thread Tightening torque
Retaining bolts securing clutch casing to engine (C₂₂₂) ( Clutch -
Sectional view - (8000 Engine) (18.110))
M12 X 1.25 98 N·m (72.2811 lb ft)
Clutch casing/engine retaining nuts (3) ( Clutch - Sectional view -
(8000 Engine) (18.110))
M12 X 1.25 98 N·m (72.2811 lb ft)
Nut for sleeve cover fixing stud (C₆₆₆) ( Clutch - Sectional view - (8000
Engine) (18.110))
M8 X 1.25 17 N·m (12.5386 lb ft)
Clutch - Special tools - (8000 Engine)
380000236 Tractor disassembly stand
380000292 Dowel for centring and adjustment of 12”/12” clutches
380000293 12”/12 Clutch adjustment gauge
293650 Clutch overhaul outfit
380000458 Press for clutch lever release test
48013264 19/11/2016
18.1 [18.110] / 5
Clutch - Clutch and components
Clutch - Sectional view - (8000 Engine)
ANIL12TR01204GB 1
a. Main clutch with driven disc made of organic
material
3. Main clutch release lever
b. Main clutch with driven disc made of cerametallic 4. Main clutch release sleeve, complete with thrust
bearings
(C₂₂₂) . Bolts securing clutch casing to the engine 5. PTO clutch release sleeve, complete with thrust
bearings
(C₃₃₃) . Fork lever retaining bolts 6. Power take-off clutch release lever adjustment tie
rod
(C₆₆₆) Nuts for sleeve studs 7. Power take-off clutch release lever stop nut
8. Power take-off clutch plate
9. Main transmission clutch plate
D. Nominal distance of lever (3) from clutch contact
surface on flywheel 12”/12” clutch 103 mm
(4.0551 in)). 10. Bearing on flywheel
48013264 19/11/2016
18.1 [18.110] / 6
Clutch - Clutch and components
11. PTO clutch release sleeve control fork
12. Main clutch release sleeve control fork
D₁. Nominal distance of lever (2) from clutch contact
surface on flywheel 12”/12” clutch 137 mm
(5.3937 in)) 13. Main clutch release lever adjuster lever
L₁. Clearance between PTO release lever and related
thrust bearing 2 mm (0.0787 in)
14. Main clutch release lever adjuster screw
L₂. Clearance between main clutch release lever and
related thrust bearing 2.5 mm (0.0984 in)
15. Main clutch release lever adjuster nut
1. Belleville spring ATTENTION: When refitting the clutch, check that the
clutch plates are positioned as in the drawing.
2. PTO clutch release lever NOTE: When refitting, carefully clean and degrease the
mating surfaces X and apply sealing compound.
48013264 19/11/2016
18.1 [18.110] / 7
Clutch - Clutch and components
ANIL12TR01205HA 2
48013264 19/11/2016
18.1 [18.110] / 8
Clutch - Clutch and components
Longitudinal section of the VALEO 12”/11” clutch
1. PTO clutch release lever adjuster
2. Belleville spring disc
3. Clutch housing/engine securing nuts and bolts
4. PTO clutch release levers
5.
Main and PTO clutch release sleeves, complete
with thrust bearings
6. Nuts for sleeve cover studs
7. Fork lever securing bolts
8. Main clutch release levers
9. Main friction disc
10. Main clutch release lever adjuster
11. PTO friction disc
12. Bearing on flywheel
D. 102 - 104 mm (4.016 - 4.094 in). Nominal
distance of release levers (8) from clutch contact
surface on flywheel
D₁. 143 - 145 mm (5.63 - 5.709 in). Nominal distance
of release levers (4) from clutch contact surface
on flywheel
E. Engagement travel: 19 - 21 mm (0.75 - 0.827 in)
E. Release travel: 9.5 - 11.5 mm (0.374 - 0.453 in)
ANIL12TR01207BB 3
48013264 19/11/2016
18.1 [18.110] / 9
Clutch - Clutch and components
Clutch - Remove (8000 Engine)
To access the clutch it is necessary to separate the en-
gine complete with the front axle from the transmission.
ATTENTION: Lift and handle all heavy parts using suitable
lifting equipment. Make sure that assemblies or parts are
supported by means of suitable slings and hooks. Check
that no one is in the vicinity of the load to be lifted.
ATTENTION: Always use suitable tools to align holes in
parts. NEVER USE FINGERS OR HANDS.
1. Disconnect the negative battery lead.
ANIL12TR00106AA 1
2. Attach lifting chains to the bonnet (1) and attach the
chain to the hoist.
ANIL12TR00107AB 2
3. Disconnect the electrical connection (1) of bonnet.
ANIL12TR00108AB 3
48013264 19/11/2016
18.1 [18.110] / 10
Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
Clutch - Clutch and components
4. Detach the gas struts (1) from the bonnet.
ANIL12TR00109AB 4
5. Remove the four bonnet hinge bolts (1) and lift the bon-
net clear.
ANIL12TR00110AB 5
6. Disconnect the power steering hoses (1).
ANIL12TR00112AB 6
7. Disconnect the electrical connectors (1).
ANIL12TR00113AB 7
48013264 19/11/2016
18.1 [18.110] / 11
Clutch - Clutch and components
8. Disconnect the delivery and return lines (1) to the power
steering cylinders.
ANIL12TR00114AB 8
9. Remove the hose (1) from the lift pump suction pipe.
ANIL12TR00115AB 9
10. Remove the hose (1) from the Power-Shuttle oil cooler
pipe.
ANIL12TR00116AB 10
11. Detach the lift pump delivery pipe (1).
ANIL12TR00117AB 11
48013264 19/11/2016
18.1 [18.110] / 12
Clutch - Clutch and components
12. After draining Off the coolant into suitable containers,
unscrew the clamp (1) and remove the cab heating
system intake pipe.
ANIL12TR00118AB 12
13. Loosen the clamps (1) and remove the cab heater
outlet pipes (2). (Mark the hoses, before removal, to
facilitate refitting in the correct position).
ANIL12TR00119AB 13
14. Remove the bolts (1) and remove the footstep.
15. Remove the bolt (2) which secure the fuel tank and
lower the tank.
ANIL12TR00120AB 14
16. Loosen the clamps and remove the inlet and return
pipes (1) from the fuel tank. Remove the sender line
(2). (if necessary)
ANIL12TR00121AB 15
48013264 19/11/2016
18.1 [18.110] / 13
Clutch - Clutch and components
17. Remove pipe from Power-Shuttle transmission filter
(1).
ANIL12TR00122AB 16
18. Remove the front, centre and rear retaining bolts from
the front axle drive shaft guard and remove the guard.
ANIL12TR00123AA 17
19. Remove the circlip (2) from the front of the prop shaft
and slide the sleeve (1), in the direction shown by the
arrow, until it is free of the splines on the front axle.
ANIL12TR00124AB 18
20. Remove the circlip (2) from the rear of the prop shaft
and slide the sleeve (1), in the direction shown by the
arrow, until it is free of the splines on the crankshaft.
ANIL12TR00125AB 19
48013264 19/11/2016
18.1 [18.110] / 14
Clutch - Clutch and components
21. Remove the middle support bolts (1) from the pro-
peller shaft and remove the shaft complete with sup-
port.
ANIL12TR00126AB 20
22. Remove the retaining bolt (1) from the floor. Remove
the floormat.
ANIL12TR00127AA 21
23. Loosen the screw (2) of plate (1). Remove the plate
(1).
ANIL12TR00128AB 22
24. Unscrew the nuts (1) and the bolts securing the engine
to the transmission. Access is through the two slots in
the cab floor.
ANIL12TR00129AB 23
48013264 19/11/2016
18.1 [18.110] / 15
Clutch - Clutch and components
25. Unscrew the four lower bolts (1) securing the engine
to the transmission.
ANIL12TR01500AB 24
26. Position stand 380000236 underneath the tractor and
insert a wedge (1), either side of the axle, to prevent
the axle from pivoting.
ANIL12TR00130AB 25
27. Position stand 380000236 underneath the tractor and
insert a wedge (1), either side of the axle, to prevent
the axle from pivoting.. Insert a wooden block (2) be-
tween the stands and the tractor.
ANIL12TR00131AB 26
28. Place a fixed stand (1) underneath the drawbar sup-
port and apply the hand brake.
ANIL12TR00132AB 27
48013264 19/11/2016
18.1 [18.110] / 16

More Related Content

Similar to New holland td95 d hc tractor service repair manual

New holland td5.85 tractor service repair manual
New holland td5.85 tractor service repair manualNew holland td5.85 tractor service repair manual
New holland td5.85 tractor service repair manual
usuejjskkemme
 

Similar to New holland td95 d hc tractor service repair manual (18)

New Holland TD5.85 Tractor Service Repair Manual.pdf
New Holland TD5.85 Tractor Service Repair Manual.pdfNew Holland TD5.85 Tractor Service Repair Manual.pdf
New Holland TD5.85 Tractor Service Repair Manual.pdf
 
New holland td5.85 tractor service repair manual
New holland td5.85 tractor service repair manualNew holland td5.85 tractor service repair manual
New holland td5.85 tractor service repair manual
 
New holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manualNew holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manual
 
New holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manualNew holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manual
 
New holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manualNew holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manual
 
New holland td5.85 tractor service repair manual
New holland td5.85 tractor service repair manualNew holland td5.85 tractor service repair manual
New holland td5.85 tractor service repair manual
 
New holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manualNew holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manual
 
New holland td5.115 tractor service repair manual
New holland td5.115 tractor service repair manualNew holland td5.115 tractor service repair manual
New holland td5.115 tractor service repair manual
 
New holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manualNew holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manual
 
New holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manualNew holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manual
 
New holland td5.85 tractor service repair manual
New holland td5.85 tractor service repair manualNew holland td5.85 tractor service repair manual
New holland td5.85 tractor service repair manual
 
New holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manualNew holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manual
 
New holland td5.115 tractor service repair manual
New holland td5.115 tractor service repair manualNew holland td5.115 tractor service repair manual
New holland td5.115 tractor service repair manual
 
New holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manualNew holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manual
 
New holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manualNew holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manual
 
New holland td5.115 tractor service repair manual
New holland td5.115 tractor service repair manualNew holland td5.115 tractor service repair manual
New holland td5.115 tractor service repair manual
 
New holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manualNew holland td5.95 tractor service repair manual
New holland td5.95 tractor service repair manual
 
New holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manualNew holland td5.105 tractor service repair manual
New holland td5.105 tractor service repair manual
 

More from ufjjsjefkskekmme

New holland t8.410 smart trax continuously variable transmission (cvt) tracto...
New holland t8.410 smart trax continuously variable transmission (cvt) tracto...New holland t8.410 smart trax continuously variable transmission (cvt) tracto...
New holland t8.410 smart trax continuously variable transmission (cvt) tracto...
ufjjsjefkskekmme
 
New holland t8.410 continuously variable transmission (cvt) tractor service r...
New holland t8.410 continuously variable transmission (cvt) tractor service r...New holland t8.410 continuously variable transmission (cvt) tractor service r...
New holland t8.410 continuously variable transmission (cvt) tractor service r...
ufjjsjefkskekmme
 
New holland t8.320 powershift transmission (pst) tractor service repair manual
New holland t8.320 powershift transmission (pst) tractor service repair manualNew holland t8.320 powershift transmission (pst) tractor service repair manual
New holland t8.320 powershift transmission (pst) tractor service repair manual
ufjjsjefkskekmme
 
New holland l220 tier 4 b (final) skid steer loader service repair manual pin...
New holland l220 tier 4 b (final) skid steer loader service repair manual pin...New holland l220 tier 4 b (final) skid steer loader service repair manual pin...
New holland l220 tier 4 b (final) skid steer loader service repair manual pin...
ufjjsjefkskekmme
 
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
ufjjsjefkskekmme
 
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
ufjjsjefkskekmme
 

More from ufjjsjefkskekmme (20)

New holland tn65 s tractor service repair manual
New holland tn65 s tractor service repair manualNew holland tn65 s tractor service repair manual
New holland tn65 s tractor service repair manual
 
New holland tm120 tractor service repair manual
New holland tm120 tractor service repair manualNew holland tm120 tractor service repair manual
New holland tm120 tractor service repair manual
 
New holland t5060 tractor service repair manual
New holland t5060 tractor service repair manualNew holland t5060 tractor service repair manual
New holland t5060 tractor service repair manual
 
New holland t4030 v tractor service repair manual
New holland t4030 v tractor service repair manualNew holland t4030 v tractor service repair manual
New holland t4030 v tractor service repair manual
 
New holland t4020 deluxe tractor service repair manual
New holland t4020 deluxe tractor service repair manualNew holland t4020 deluxe tractor service repair manual
New holland t4020 deluxe tractor service repair manual
 
New holland t8.410 smart trax continuously variable transmission (cvt) tracto...
New holland t8.410 smart trax continuously variable transmission (cvt) tracto...New holland t8.410 smart trax continuously variable transmission (cvt) tracto...
New holland t8.410 smart trax continuously variable transmission (cvt) tracto...
 
New holland t8.410 continuously variable transmission (cvt) tractor service r...
New holland t8.410 continuously variable transmission (cvt) tractor service r...New holland t8.410 continuously variable transmission (cvt) tractor service r...
New holland t8.410 continuously variable transmission (cvt) tractor service r...
 
New holland t8.320 powershift transmission (pst) tractor service repair manual
New holland t8.320 powershift transmission (pst) tractor service repair manualNew holland t8.320 powershift transmission (pst) tractor service repair manual
New holland t8.320 powershift transmission (pst) tractor service repair manual
 
New holland t7.260 auto command tractor service repair manual
New holland t7.260 auto command tractor service repair manualNew holland t7.260 auto command tractor service repair manual
New holland t7.260 auto command tractor service repair manual
 
New holland t5.105 electro command tractor service repair manual
New holland t5.105 electro command tractor service repair manualNew holland t5.105 electro command tractor service repair manual
New holland t5.105 electro command tractor service repair manual
 
New holland t4.75 n tractor service repair manual
New holland t4.75 n tractor service repair manualNew holland t4.75 n tractor service repair manual
New holland t4.75 n tractor service repair manual
 
New holland t3.75 f tractor service repair manual
New holland t3.75 f tractor service repair manualNew holland t3.75 f tractor service repair manual
New holland t3.75 f tractor service repair manual
 
New holland l220 tier 4 b (final) skid steer loader service repair manual pin...
New holland l220 tier 4 b (final) skid steer loader service repair manual pin...New holland l220 tier 4 b (final) skid steer loader service repair manual pin...
New holland l220 tier 4 b (final) skid steer loader service repair manual pin...
 
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
 
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
New holland l216 tier 4 b (final) skid steer loader service repair manual pin...
 
New holland e55 b mini excavator service repair manual
New holland e55 b mini excavator service repair manualNew holland e55 b mini excavator service repair manual
New holland e55 b mini excavator service repair manual
 
Hyster n005 (h5.5 ft europe) forklift service repair manual
Hyster n005 (h5.5 ft europe) forklift service repair manualHyster n005 (h5.5 ft europe) forklift service repair manual
Hyster n005 (h5.5 ft europe) forklift service repair manual
 
Hyster l177 (h70 ft) forklift service repair manual
Hyster l177 (h70 ft) forklift service repair manualHyster l177 (h70 ft) forklift service repair manual
Hyster l177 (h70 ft) forklift service repair manual
 
Hyster l177 (h60 ft) forklift service repair manual
Hyster l177 (h60 ft) forklift service repair manualHyster l177 (h60 ft) forklift service repair manual
Hyster l177 (h60 ft) forklift service repair manual
 
Hyster h007 (h10.00 xm europe) forklift service repair manual
Hyster h007 (h10.00 xm europe) forklift service repair manualHyster h007 (h10.00 xm europe) forklift service repair manual
Hyster h007 (h10.00 xm europe) forklift service repair manual
 

Recently uploaded

一比一原版(McMaste毕业证书)加拿大麦克马斯特大学毕业证成绩单原件一模一样
一比一原版(McMaste毕业证书)加拿大麦克马斯特大学毕业证成绩单原件一模一样一比一原版(McMaste毕业证书)加拿大麦克马斯特大学毕业证成绩单原件一模一样
一比一原版(McMaste毕业证书)加拿大麦克马斯特大学毕业证成绩单原件一模一样
AD
 
一比一原版英国哈珀亚当斯大学毕业证如何办理
一比一原版英国哈珀亚当斯大学毕业证如何办理一比一原版英国哈珀亚当斯大学毕业证如何办理
一比一原版英国哈珀亚当斯大学毕业证如何办理
AS
 
如何办理澳洲南澳大学毕业证(UniSA毕业证书)成绩单本科学位证原版一比一
如何办理澳洲南澳大学毕业证(UniSA毕业证书)成绩单本科学位证原版一比一如何办理澳洲南澳大学毕业证(UniSA毕业证书)成绩单本科学位证原版一比一
如何办理澳洲南澳大学毕业证(UniSA毕业证书)成绩单本科学位证原版一比一
0uyfyq0q4
 
一比一原版(Cumbria毕业证书)英国坎布里亚大学毕业证成绩单学位证书
一比一原版(Cumbria毕业证书)英国坎布里亚大学毕业证成绩单学位证书一比一原版(Cumbria毕业证书)英国坎布里亚大学毕业证成绩单学位证书
一比一原版(Cumbria毕业证书)英国坎布里亚大学毕业证成绩单学位证书
AD
 
一比一原版北雷克斯学院毕业证成绩单原件一模一样
一比一原版北雷克斯学院毕业证成绩单原件一模一样一比一原版北雷克斯学院毕业证成绩单原件一模一样
一比一原版北雷克斯学院毕业证成绩单原件一模一样
CC
 
一比一原版(CCA毕业证书)加利福尼亚艺术学院毕业证成绩单原件一模一样
一比一原版(CCA毕业证书)加利福尼亚艺术学院毕业证成绩单原件一模一样一比一原版(CCA毕业证书)加利福尼亚艺术学院毕业证成绩单原件一模一样
一比一原版(CCA毕业证书)加利福尼亚艺术学院毕业证成绩单原件一模一样
zovambe
 
原版定制英国格鲁斯特大学毕业证原件一模一样
原版定制英国格鲁斯特大学毕业证原件一模一样原版定制英国格鲁斯特大学毕业证原件一模一样
原版定制英国格鲁斯特大学毕业证原件一模一样
AS
 
一比一原版(UC毕业证书)加拿大卡尔加里大学毕业证成绩单原件一模一样
一比一原版(UC毕业证书)加拿大卡尔加里大学毕业证成绩单原件一模一样一比一原版(UC毕业证书)加拿大卡尔加里大学毕业证成绩单原件一模一样
一比一原版(UC毕业证书)加拿大卡尔加里大学毕业证成绩单原件一模一样
rgthdgf
 
mechanical vibrations pebbles.pptbbbbbbbbx
mechanical vibrations pebbles.pptbbbbbbbbxmechanical vibrations pebbles.pptbbbbbbbbx
mechanical vibrations pebbles.pptbbbbbbbbx
joshuaclack73
 
一比一原版(Auburn毕业证书)奥本大学毕业证原件一模一样
一比一原版(Auburn毕业证书)奥本大学毕业证原件一模一样一比一原版(Auburn毕业证书)奥本大学毕业证原件一模一样
一比一原版(Auburn毕业证书)奥本大学毕业证原件一模一样
AS
 

Recently uploaded (20)

一比一原版(McMaste毕业证书)加拿大麦克马斯特大学毕业证成绩单原件一模一样
一比一原版(McMaste毕业证书)加拿大麦克马斯特大学毕业证成绩单原件一模一样一比一原版(McMaste毕业证书)加拿大麦克马斯特大学毕业证成绩单原件一模一样
一比一原版(McMaste毕业证书)加拿大麦克马斯特大学毕业证成绩单原件一模一样
 
Charging Forward: Bringing Electric Vehicle Charging Infrastructure to Rural ...
Charging Forward: Bringing Electric Vehicle Charging Infrastructure to Rural ...Charging Forward: Bringing Electric Vehicle Charging Infrastructure to Rural ...
Charging Forward: Bringing Electric Vehicle Charging Infrastructure to Rural ...
 
Access to Rural Charging by David Skakel
Access to Rural Charging by David SkakelAccess to Rural Charging by David Skakel
Access to Rural Charging by David Skakel
 
Toyota Yaris service manual Free.pdf Toyota Yaris Service manual
Toyota Yaris service manual Free.pdf  Toyota Yaris Service manualToyota Yaris service manual Free.pdf  Toyota Yaris Service manual
Toyota Yaris service manual Free.pdf Toyota Yaris Service manual
 
5 Signs Your VW Key Fob Battery Needs Replacement
5 Signs Your VW Key Fob Battery Needs Replacement5 Signs Your VW Key Fob Battery Needs Replacement
5 Signs Your VW Key Fob Battery Needs Replacement
 
一比一原版英国哈珀亚当斯大学毕业证如何办理
一比一原版英国哈珀亚当斯大学毕业证如何办理一比一原版英国哈珀亚当斯大学毕业证如何办理
一比一原版英国哈珀亚当斯大学毕业证如何办理
 
如何办理澳洲南澳大学毕业证(UniSA毕业证书)成绩单本科学位证原版一比一
如何办理澳洲南澳大学毕业证(UniSA毕业证书)成绩单本科学位证原版一比一如何办理澳洲南澳大学毕业证(UniSA毕业证书)成绩单本科学位证原版一比一
如何办理澳洲南澳大学毕业证(UniSA毕业证书)成绩单本科学位证原版一比一
 
一比一原版(Cumbria毕业证书)英国坎布里亚大学毕业证成绩单学位证书
一比一原版(Cumbria毕业证书)英国坎布里亚大学毕业证成绩单学位证书一比一原版(Cumbria毕业证书)英国坎布里亚大学毕业证成绩单学位证书
一比一原版(Cumbria毕业证书)英国坎布里亚大学毕业证成绩单学位证书
 
Why Is The Glow Plug Light Flashing In My VW & What Does It Indicate
Why Is The Glow Plug Light Flashing In My VW & What Does It IndicateWhy Is The Glow Plug Light Flashing In My VW & What Does It Indicate
Why Is The Glow Plug Light Flashing In My VW & What Does It Indicate
 
Why Won't My Mercedes Key Fob Function After A Battery Swap
Why Won't My Mercedes Key Fob Function After A Battery SwapWhy Won't My Mercedes Key Fob Function After A Battery Swap
Why Won't My Mercedes Key Fob Function After A Battery Swap
 
一比一原版北雷克斯学院毕业证成绩单原件一模一样
一比一原版北雷克斯学院毕业证成绩单原件一模一样一比一原版北雷克斯学院毕业证成绩单原件一模一样
一比一原版北雷克斯学院毕业证成绩单原件一模一样
 
一比一原版(CCA毕业证书)加利福尼亚艺术学院毕业证成绩单原件一模一样
一比一原版(CCA毕业证书)加利福尼亚艺术学院毕业证成绩单原件一模一样一比一原版(CCA毕业证书)加利福尼亚艺术学院毕业证成绩单原件一模一样
一比一原版(CCA毕业证书)加利福尼亚艺术学院毕业证成绩单原件一模一样
 
AI for Smart Vehicles - A quick overview
AI for Smart Vehicles - A quick overviewAI for Smart Vehicles - A quick overview
AI for Smart Vehicles - A quick overview
 
原版定制英国格鲁斯特大学毕业证原件一模一样
原版定制英国格鲁斯特大学毕业证原件一模一样原版定制英国格鲁斯特大学毕业证原件一模一样
原版定制英国格鲁斯特大学毕业证原件一模一样
 
一比一原版(UC毕业证书)加拿大卡尔加里大学毕业证成绩单原件一模一样
一比一原版(UC毕业证书)加拿大卡尔加里大学毕业证成绩单原件一模一样一比一原版(UC毕业证书)加拿大卡尔加里大学毕业证成绩单原件一模一样
一比一原版(UC毕业证书)加拿大卡尔加里大学毕业证成绩单原件一模一样
 
What Causes The BMW X7 Power Supply Warning To Illuminate
What Causes The BMW X7 Power Supply Warning To IlluminateWhat Causes The BMW X7 Power Supply Warning To Illuminate
What Causes The BMW X7 Power Supply Warning To Illuminate
 
Microscope of ppt for botany major this is a project
Microscope of ppt for botany major this is a projectMicroscope of ppt for botany major this is a project
Microscope of ppt for botany major this is a project
 
mechanical vibrations pebbles.pptbbbbbbbbx
mechanical vibrations pebbles.pptbbbbbbbbxmechanical vibrations pebbles.pptbbbbbbbbx
mechanical vibrations pebbles.pptbbbbbbbbx
 
一比一原版(Auburn毕业证书)奥本大学毕业证原件一模一样
一比一原版(Auburn毕业证书)奥本大学毕业证原件一模一样一比一原版(Auburn毕业证书)奥本大学毕业证原件一模一样
一比一原版(Auburn毕业证书)奥本大学毕业证原件一模一样
 
How Do I Know If My Volvo Has Throttle Position Sensor Problems
How Do I Know If My Volvo Has Throttle Position Sensor ProblemsHow Do I Know If My Volvo Has Throttle Position Sensor Problems
How Do I Know If My Volvo Has Throttle Position Sensor Problems
 

New holland td95 d hc tractor service repair manual

  • 1. SERVICE MANUAL TD95D HC Tractor Part number 48013264 English August 2016 © 2016 CNHI International. All Rights Reserved. TD95D HC Tractor SERVICE MANUAL 1/1 Part number 48013264
  • 2. Link Product / Engine Product Market Product Engine TD95D HC Latin America 8045.45.747 TD95D HC Australia New Zealand 8045.45.747 TD95D HC Asia Pacific 8045.45.747 TD95D HC Middle East Africa 8045.45.747 TD95D HC Europe 8045.45.747 48013264 19/11/2016
  • 3. Contents INTRODUCTION Engine....................................................................................... 10 [10.001] Engine and crankcase ............................................................. 10.1 Clutch ....................................................................................... 18 [18.110] Clutch and components ............................................................ 18.1 Transmission.............................................................................. 21 [21.114] Mechanical transmission ........................................................... 21.1 [21.140] Mechanical transmission internal components..................................... 21.2 [21.120] Gearbox ............................................................................ 21.3 [21.160] Creeper ............................................................................ 21.4 [21.162] Reverser ........................................................................... 21.5 Four-Wheel Drive (4WD) system .................................................. 23 [23.304] Four-Wheel Drive (4WD) gearbox ................................................. 23.1 Front axle system ....................................................................... 25 [25.100] Powered front axle ................................................................. 25.1 [25.102] Front bevel gear set and differential ............................................... 25.2 [25.108] Final drive hub, steering knuckles, and shafts ..................................... 25.3 Rear axle system........................................................................ 27 [27.100] Powered rear axle.................................................................. 27.1 [27.106] Rear bevel gear set and differential................................................ 27.2 [27.124] Final drive hub, steering knuckles, and shafts ..................................... 27.3 Power Take-Off (PTO)................................................................. 31 [31.101] Rear mechanical control ........................................................... 31.1 Brakes and controls .................................................................... 33 [33.AAA] Brakes and controls generic sub-group ........................................... 33.1 [33.202] Hydraulic service brakes ........................................................... 33.2 48013264 19/11/2016
  • 4. [33.110] Parking brake or parking lock ...................................................... 33.3 [33.220] Trailer brake hydraulic control...................................................... 33.4 Hydraulic systems....................................................................... 35 [35.000] Hydraulic systems.................................................................. 35.1 [35.350] Safety and main relief valves ...................................................... 35.2 [35.525] Auxiliary hydraulic valves and lines ................................................ 35.3 Steering..................................................................................... 41 [41.200] Hydraulic control components...................................................... 41.1 [41.206] Pump ............................................................................... 41.2 [41.216] Cylinders ........................................................................... 41.3 Wheels...................................................................................... 44 [44.511] Front wheels........................................................................ 44.1 Cab climate control ..................................................................... 50 [50.100] Heating ............................................................................. 50.1 [50.200] Air conditioning..................................................................... 50.2 Electrical systems....................................................................... 55 [55.000] Electrical system ................................................................... 55.1 [55.100] Harnesses and connectors......................................................... 55.2 [55.201] Engine starting system ............................................................. 55.3 [55.301] Alternator........................................................................... 55.4 [55.302] Battery.............................................................................. 55.5 [55.512] Cab controls........................................................................ 55.6 [55.518] Wiper and washer system.......................................................... 55.7 [55.408] Warning indicators, alarms, and instruments ...................................... 55.8 Platform, cab, bodywork, and decals............................................. 90 [90.150] Cab................................................................................. 90.1 [90.154] Cab doors and hatches ............................................................ 90.2 48013264 19/11/2016
  • 6. Contents INTRODUCTION Note to the Owner .............................................................................. 3 Safety rules ..................................................................................... 5 Safety rules ..................................................................................... 8 Consumables ................................................................................... 9 48013264 19/11/2016 2
  • 7. INTRODUCTION Note to the Owner General instructions Important notice All maintenance and repair operations described in this manual should be carried out exclusively by the NEW HOL- LAND authorised workshops. All instructions detailed should be carefully observed and special equipment indicated should be used if necessary. Everyone who carries out service operations described without carefully observing these prescriptions will be directly responsible of deriving damages. Shimming At each adjustment, select adjusting shims, measure them individually using a micrometer and then sum up recorded values. Do not rely on measuring the whole shimming set, which may be incorrect, or on rated value indicated for each shim. Rotating shaft seals To correctly install rotating shaft seals, observe the following instructions: • Let the seal soak into the same oil as it will seal for at least half an hour before mounting. • Thoroughly clean the shaft and ensure that the shaft working surface is not damaged. • Place the sealing lip towards the fluid. In case of a hydrodynamic lip, consider the shaft rotation direction and orient grooves in order that they deviate the fluid towards the inner side of the seal. • Coat the sealing lip with a thin layer of lubricant (oil rather than grease) and fill with grease the gap between the sealing lip and the dust lip of double lip seals. • Insert the seal into its seat and press it down using a flat punch. Do no tap the seal with a hammer or a drift. • Take care to insert the seal perpendicularly to its seat while you are pressing it. Once the seal is settled, ensure that it contacts the thrust element if required. • To prevent damaging the sealing lip against the shaft, place a suitable protection during installation. O-rings Lubricate the O-rings before inserting them into their seats. This will prevent the O-rings from rolling over and twine during mounting which will jeopardise sealing. Sealers Apply one of the following sealers: RTV SILMATE, RHODORSIL CAF 1, or LOCTITE® PIASTIC GASKET over the mating surfaces marked with an X. Before applying the sealer, prepare the surface as follows: • Remove possible scales using a metal brush. • Thoroughly degrease the surfaces using one of the following cleaning agent: trichlorethylene, petrol or a water and soda solution. Bearings It is advisable to heat the bearings to 80 - 90 °C (176 - 194 °F) before mounting them on their shafts and cool them down before inserting them into their seats with external tapping. Roll pins When fitting straight roll pins, ensure that the pin notch is oriented in the direction of the effort to stress the pin. Coil roll pins can be installed in any position. 48013264 19/11/2016 3
  • 8. INTRODUCTION Notes for spare parts Use exclusively genuine NEW HOLLAND spare parts. Only genuine parts guarantee same quality, life, safety as original components as they are the same as mounted in production. Only the NEW HOLLAND genuine spare parts can offer this guarantee. All spare parts orders should be complete with the following data: • Tractor model (commercial name) and frame number. • Engine type and number. • Part number of the ordered part, which can be found on the “Microfiches” or the “Spare parts catalogue”, which is the base for order processing. Notes for equipment Equipment which NEW HOLLAND proposes and shows in this manual are as follows: • Studied and designed expressly for use on NEW HOLLAND tractors. • Necessary to make a reliable repair. • Accurately built and strictly tested to offer efficient and long-lasting working means. We also remind the repair personnel that having these equipment means: • Work in optimal technical conditions. • Obtain best results. • Save time and effort. • Work more safely. Notices Wear limits indicated for some details should be intended as advised, but not binding values. The words “front”, “rear”, “right hand”, and “left hand” referred to the different parts should be intended as seen from the operator’s seat oriented to the normal sense of movement of the tractor. How to move the tractor with the battery removed Cables from the external power supply should be connected exclusively to the respective terminals of the tractor positive and negative cables using pliers in good condition which allow proper and steady contact. Disconnect all services (lights, wind-shield wipers, etc.) before starting the tractor If it is necessary to check the tractor electrical system, check it only with the power supply connected. At check end, disconnect all services and switch the power supply Off before disconnecting the cables. 48013264 19/11/2016 4
  • 9. INTRODUCTION Safety rules Pay attention to this symbol This warning symbol points out important messages involving personal safety. Carefully read the safety rules contained herein and follow advised precautions to avoid potential hazards and safeguard your safety and personal integrity. In this manual you will find this symbol together with the following key-words: WARNING – It gives warning about improper repair operations and deriving potential consequences affecting the service technician’s personal safety. DANGER – It gives specific warning about potential dangers for personal safety of the operator or other persons directly or indirectly involved. To prevent accidents Most accidents and personal injuries taking place in workshops are due from non-observance of some simple and essential prudential rule and safety precautions. For this reason, IN MOST CASES THEY CAN BE AVOIDED. It suffices to foresee possible causes and act consequently with necessary caution and care. The possibility that an accident might occur with any type of machines should not be disregarded, no matter how well the machine in question was designed and built. A wise and careful service technician is the best precautions against accidents. Careful observance of this only basic precaution would be enough to avoid many severe accidents. DANGER: Never carry out any cleaning, lubrication or maintenance operations when the engine is running. Safety rules Generalities • Carefully follow specified repair and maintenance procedures. • Do not wear rings, wristwatches, jewels, unbuttoned or flapping clothing such as ties, torn clothes, scarves, open jackets or shirts with open zips which could get hold into moving parts. We advise to use approved safety clothing such as anti-slipping footwear, gloves, safety goggles, helmets, etc. • Never carry out any repair on the machine if someone is sitting on the operator’s seat, except if they are certified operators to assist in the operation to be carried out. • Never operate the machine or use attachments from a place other than sitting at the operator’s seat. • Never carry out any operation on the machine when the engine is running, except when specifically indicated. • Stop the engine and ensure that all pressure is relieved from hydraulic circuits before removing caps, covers, valves, etc. • All repair and maintenance operations should be carried out with the greatest care and attention. • Service stairs and platforms used in a workshop or in the field should be built in compliance with the safety rules in force. • Disconnect the batteries and label all controls to warn that the tractor is being serviced. Block the machine and all equipment which should be raised. • Never check or fill fuel tanks and accumulator batteries, nor use starting liquid if you are smoking or near open flames as such fluids are flammable. • Brakes are inoperative when they are manually released for maintenance purposes. In such cases, the machine should be kept constantly under control using blocks or similar devices. • The fuel filling gun should remain always in contact with the filler neck. Maintain this contact until the fuel stops flowing into the tank to avoid possible sparks due to static electricity buildup. • Use exclusively specified towing points for towing the tractor. Connect parts carefully. Ensure that foreseen pins and/or locks are steadily fixed before applying traction. Do not stop near towing bars, cables or chains working under load. 48013264 19/11/2016 5
  • 11. Engine - 10 Engine and crankcase - 001 TD95D HC 48013264 19/11/2016 10.1 [10.001] / 1
  • 12. Contents Engine - 10 Engine and crankcase - 001 SERVICE Engine and crankcase Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 48013264 19/11/2016 10.1 [10.001] / 2
  • 13. Engine - Engine and crankcase Engine and crankcase - Remove To access the clutch it is necessary to separate the en- gine complete with the front axle from the transmission. ATTENTION: Lift and handle all heavy parts using suitable lifting equipment. Make sure that assemblies or parts are supported by means of suitable slings and hooks. Check that no one is in the vicinity of the load to be lifted. ATTENTION: Always use suitable tools to align holes in parts. NEVER USE FINGERS OR HANDS. 1. Disconnect the negative battery lead. ANIL12TR00106AA 1 2. Attach lifting chains to the bonnet (1) and attach the chain to the hoist. ANIL12TR00107AB 2 3. Disconnect the electrical connection (1) of bonnet. ANIL12TR00108AB 3 48013264 19/11/2016 10.1 [10.001] / 4
  • 14. Engine - Engine and crankcase 4. Detach the gas struts (1) from the bonnet. ANIL12TR00109AB 4 5. Remove the four bonnet hinge bolts (1) and lift the bon- net clear. ANIL12TR00110AB 5 6. Disconnect the power steering hoses (1). ANIL12TR00112AB 6 7. Disconnect the electrical connectors (1). ANIL12TR00113AB 7 48013264 19/11/2016 10.1 [10.001] / 5
  • 15. Engine - Engine and crankcase 8. Disconnect the delivery and return lines (1) to the power steering cylinders. ANIL12TR00114AB 8 9. Remove the hose (1) from the lift pump suction pipe. ANIL12TR00115AB 9 10. Remove the hose (1) from the Power-Shuttle oil cooler pipe. ANIL12TR00116AB 10 11. Detach the lift pump delivery pipe (1). ANIL12TR00117AB 11 48013264 19/11/2016 10.1 [10.001] / 6
  • 16. Engine - Engine and crankcase 12. After draining Off the coolant into suitable containers, unscrew the clamp (1) and remove the cab heating system intake pipe. ANIL12TR00118AB 12 13. Loosen the clamps (1) and remove the cab heater outlet pipes (2). (Mark the hoses, before removal, to facilitate refitting in the correct position). ANIL12TR00119AB 13 14. Remove the bolts (1) and remove the footstep. 15. Remove the bolt (2) which secure the fuel tank and lower the tank. ANIL12TR00120AB 14 16. Loosen the clamps and remove the inlet and return pipes (1) from the fuel tank. Remove the sender line (2). (if necessary) ANIL12TR00121AB 15 48013264 19/11/2016 10.1 [10.001] / 7
  • 17. Engine - Engine and crankcase 17. Remove the front, centre and rear retaining bolts from the front axle drive shaft guard and remove the guard. ANIL12TR00123AA 16 18. Remove the circlip (2) from the front of the prop shaft and slide the sleeve (1), in the direction shown by the arrow, until it is free of the splines on the front axle. ANIL12TR00124AB 17 19. Remove the circlip (2) from the rear of the prop shaft and slide the sleeve (1), in the direction shown by the arrow, until it is free of the splines on the crankshaft. ANIL12TR00125AB 18 20. Remove the middle support bolts (1) from the pro- peller shaft and remove the shaft complete with sup- port. ANIL12TR00126AB 19 48013264 19/11/2016 10.1 [10.001] / 8
  • 18. Engine - Engine and crankcase 21. Remove the retaining bolt (1) from the floor. Remove the floormat. ANIL12TR00127AA 20 22. Loosen the screw (2) of plate (1). Remove the plate (1). ANIL12TR00128AB 21 23. Unscrew the nuts (1) and the bolts securing the engine to the transmission. Access is through the two slots in the cab floor. ANIL12TR00129AB 22 24. Unscrew the four lower bolts (1) securing the engine to the transmission. ANIL12TR01500AB 23 48013264 19/11/2016 10.1 [10.001] / 9
  • 19. Engine - Engine and crankcase 25. Position stand 380000236 underneath the tractor and insert a wedge (1), either side of the axle, to prevent the axle from pivoting. ANIL12TR00130AB 24 26. Position stand 380000236 underneath the tractor and insert a wedge (1), either side of the axle, to prevent the axle from pivoting.. Insert a wooden block (2) be- tween the stands and the tractor. ANIL12TR00131AB 25 27. Place a fixed stand (1) underneath the drawbar sup- port and apply the hand brake. 28. Separate the engine from the transmission. ANIL12TR00132AB 26 48013264 19/11/2016 10.1 [10.001] / 10
  • 20. Engine - Engine and crankcase Engine and crankcase - Install To refit the engine, proceed as follows: 1. Check condition of ball bearings pressed in flywheel, replace in the event of excessive noise or binding. To install a new bearing, pack lubricate with grease posi- tion the clutch using tool 380000292. Fix the clutch to the flywheel with the six bolts. 2. Adjust the coplanarity of the clutch release levers as described. 3. Clean the distance collar and the mating surfaces of the clutch housing, and also scrape all residue of old seal- ing compound from the mating surface of the engine. 4. Spread LOCTITE® sealing compound on the mating sur- faces of the engine and distance collar. Fit the distance collar on the studs screwed into the engine. 5. Before connecting transmission casing to engine - front axle assembly, grease discs hubs. 6. Check up the rear wheels with wooden wedges, check that the hand brake is fully on and that the fixed and mobile stands are well positioned. 7. Fit and tighten the bolts securing the clutch housing to the engine. 8. Make sure that no electrical leads or cables are trapped between the two units. 9. Next rotate the crankshaft by turning the cooling fan, so as to allow the sleeve to engage the splines on the power take-off shaft. 10. Remove the stands of tool 380000236 from under the engine and the gearbox/transmission and the stand under the draw bar. 11. Refit the cab heater pipe union on the clutch/engine distance collar. Connect the flexible rubber hoses to the union. 12. Refit the two power steering cylinder oil delivery and return connections. 13. Refit the rigit pipe for driwing oil from the transmission and the metal clamps. 14. Connect the flexible pipe to the injector fuel leak-off pipe. 15. Fit the electric cable connected to the fuse holder box and the retaining nut. 16. Fit the electric connections installed on the brake pump and on the brake fluid reservoir. 17. Fit the cab heater delivery and return pipes and insert and associated claps. 18. Connect all the electrical connections 19. Connect the throttle cable to the injection pump. 20. Refit the 4WD transmission shaft and the relative guard. 21. Refit the fuel tank. 48013264 19/11/2016 10.1 [10.001] / 11
  • 21. Engine - Engine and crankcase 22. Refit the front ballast and secure with the vertical lock pin. 23. Fill oil to gearbox/transmission. 24. Fill the coolant to engine cooling system. 25. Reconnect the battery negative lead. 48013264 19/11/2016 10.1 [10.001] / 12
  • 22. Index Engine - 10 Engine and crankcase - 001 Engine and crankcase - Install . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Engine and crankcase - Remove . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 48013264 19/11/2016 10.1 [10.001] / 13
  • 23. CNHI International. Guvercin Yolu No 111-112 Gazi Ankara Turkey SERVICE - Technical Publications & Tools PRINTED IN TURKEY © 2016 CNHI International All rights reserved. No part of the text or illustrations of this publication may be reproduced. NEW HOLLAND policy is one of continuous improvement and the right to change prices, specification or equipment at any time without notices is reserved. All data given in this publication is subject to production variations. Dimensions and weight are approximate only and the illustrations do not necessarily show products in standard condition. For exact information about any particular product, please consult your NEW HOLLAND Dealer. 48013264 19/11/2016 EN
  • 24. Clutch - 18 Clutch and components - 110 TD95D HC 48013264 19/11/2016 18.1 [18.110] / 1
  • 25. Contents Clutch - 18 Clutch and components - 110 TECHNICAL DATA Clutch General specification - (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Torque (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Special tools - (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 FUNCTIONAL DATA Clutch Sectional view - (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 SERVICE Clutch Remove (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Install (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 Overhaul (8000 Engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 48013264 19/11/2016 18.1 [18.110] / 2
  • 26. Clutch - Clutch and components Clutch - General specification - (8000 Engine) General specifications, clutch 12”/11” Type Dual clutch consisting of two single dry plate clutches Mechanical Control: Pedal operation for main clutch and hand lever for power take-off clutch Engagement and release mechanism Single Belleville spring Driven plate lining material for main transmission clutch ( 304.8 mm (12 in)) All models Cerametallic Driven plate lining material for P.T.O. clutch ( 304.8 mm (12 in)) General specifications, clutch 12”/11” All models) Organic agglomerate Driven plate thickness: Main clutch (9) ( Clutch - Sectional view - (8000 Engine) (18.110)) LUK Organic agglomerate and cerametallic 10.2 - 10.8 mm (0.4016 - 0.4252 in) P.T.O. clutch (11) ( Clutch - Sectional view - (8000 Engine) (18.110)) VAELO 7.3 - 7.9 mm (0.2874 - 0.3110 in) Wear limit See Clutch - Overhaul (8000 Engine) (18.110) Clearance between main clutch release sleeve and related seat 0.050 - 0.151 mm (0.0020 - 0.0059 in) Clearance between P.T.O. clutch release sleeve and related seat 0.050 - 0.151 mm (0.0020 - 0.0059 in) Release lever coplanarity adjustment See Clutch - Overhaul (8000 Engine) (18.110) Clutch control adjustment See Clutch - Overhaul (8000 Engine) (18.110) VALEO 12”/11”, see Clutch - Sectional view - (8000 Engine) (18.110)(Single lever P.T.O. op- tion) Type Dual clutch consisting of two single dry plate clutches Operating system Mechanical: Pedal operated for main clutch; hand lever for P.T.O. clutch Engagement and release mechanism Single Belleville spring disc Driven plate lining material Main clutch (all models) Cerametallic pads P.T.O. clutch (all models) Organic agglomerate Thickness of driven plates Main clutch 9.6 - 10.4 mm (0.378 - 0.4094 in) P.T.O. clutch 7.3 - 7.9 mm (0.287 - 0.311 in) Clearance between main clutch release sleeve and relative housing 0.050 - 0.151 mm (0.0020 - 0.0059 in) Clearance between P.T.O. clutch release sleeve and relative housing 0.060 - 0.180 mm (0.0024 - 0.0071 in) Clutch - Torque (8000 Engine) Part Thread Tightening torque Clutch/flywheel retaining bolts Mod. M8 X 1.25 25 N·m (18.4391 lb ft) Mod. M10 X 1.25 59 N·m (43.5162 lb ft) Release command fork securing bolt (C₃₃₃) ( Clutch - Sectional view - (8000 Engine) (18.110)) M16 X 1.25 157 N·m (115.7973 lb ft) 48013264 19/11/2016 18.1 [18.110] / 4
  • 27. Clutch - Clutch and components Part Thread Tightening torque Retaining bolts securing clutch casing to engine (C₂₂₂) ( Clutch - Sectional view - (8000 Engine) (18.110)) M12 X 1.25 98 N·m (72.2811 lb ft) Clutch casing/engine retaining nuts (3) ( Clutch - Sectional view - (8000 Engine) (18.110)) M12 X 1.25 98 N·m (72.2811 lb ft) Nut for sleeve cover fixing stud (C₆₆₆) ( Clutch - Sectional view - (8000 Engine) (18.110)) M8 X 1.25 17 N·m (12.5386 lb ft) Clutch - Special tools - (8000 Engine) 380000236 Tractor disassembly stand 380000292 Dowel for centring and adjustment of 12”/12” clutches 380000293 12”/12 Clutch adjustment gauge 293650 Clutch overhaul outfit 380000458 Press for clutch lever release test 48013264 19/11/2016 18.1 [18.110] / 5
  • 28. Clutch - Clutch and components Clutch - Sectional view - (8000 Engine) ANIL12TR01204GB 1 a. Main clutch with driven disc made of organic material 3. Main clutch release lever b. Main clutch with driven disc made of cerametallic 4. Main clutch release sleeve, complete with thrust bearings (C₂₂₂) . Bolts securing clutch casing to the engine 5. PTO clutch release sleeve, complete with thrust bearings (C₃₃₃) . Fork lever retaining bolts 6. Power take-off clutch release lever adjustment tie rod (C₆₆₆) Nuts for sleeve studs 7. Power take-off clutch release lever stop nut 8. Power take-off clutch plate 9. Main transmission clutch plate D. Nominal distance of lever (3) from clutch contact surface on flywheel 12”/12” clutch 103 mm (4.0551 in)). 10. Bearing on flywheel 48013264 19/11/2016 18.1 [18.110] / 6
  • 29. Clutch - Clutch and components 11. PTO clutch release sleeve control fork 12. Main clutch release sleeve control fork D₁. Nominal distance of lever (2) from clutch contact surface on flywheel 12”/12” clutch 137 mm (5.3937 in)) 13. Main clutch release lever adjuster lever L₁. Clearance between PTO release lever and related thrust bearing 2 mm (0.0787 in) 14. Main clutch release lever adjuster screw L₂. Clearance between main clutch release lever and related thrust bearing 2.5 mm (0.0984 in) 15. Main clutch release lever adjuster nut 1. Belleville spring ATTENTION: When refitting the clutch, check that the clutch plates are positioned as in the drawing. 2. PTO clutch release lever NOTE: When refitting, carefully clean and degrease the mating surfaces X and apply sealing compound. 48013264 19/11/2016 18.1 [18.110] / 7
  • 30. Clutch - Clutch and components ANIL12TR01205HA 2 48013264 19/11/2016 18.1 [18.110] / 8
  • 31. Clutch - Clutch and components Longitudinal section of the VALEO 12”/11” clutch 1. PTO clutch release lever adjuster 2. Belleville spring disc 3. Clutch housing/engine securing nuts and bolts 4. PTO clutch release levers 5. Main and PTO clutch release sleeves, complete with thrust bearings 6. Nuts for sleeve cover studs 7. Fork lever securing bolts 8. Main clutch release levers 9. Main friction disc 10. Main clutch release lever adjuster 11. PTO friction disc 12. Bearing on flywheel D. 102 - 104 mm (4.016 - 4.094 in). Nominal distance of release levers (8) from clutch contact surface on flywheel D₁. 143 - 145 mm (5.63 - 5.709 in). Nominal distance of release levers (4) from clutch contact surface on flywheel E. Engagement travel: 19 - 21 mm (0.75 - 0.827 in) E. Release travel: 9.5 - 11.5 mm (0.374 - 0.453 in) ANIL12TR01207BB 3 48013264 19/11/2016 18.1 [18.110] / 9
  • 32. Clutch - Clutch and components Clutch - Remove (8000 Engine) To access the clutch it is necessary to separate the en- gine complete with the front axle from the transmission. ATTENTION: Lift and handle all heavy parts using suitable lifting equipment. Make sure that assemblies or parts are supported by means of suitable slings and hooks. Check that no one is in the vicinity of the load to be lifted. ATTENTION: Always use suitable tools to align holes in parts. NEVER USE FINGERS OR HANDS. 1. Disconnect the negative battery lead. ANIL12TR00106AA 1 2. Attach lifting chains to the bonnet (1) and attach the chain to the hoist. ANIL12TR00107AB 2 3. Disconnect the electrical connection (1) of bonnet. ANIL12TR00108AB 3 48013264 19/11/2016 18.1 [18.110] / 10
  • 33. Thank you very much for your reading. Please Click Here. Then Get COMPLETE MANUAL. NO WAITING NOTE: If there is no response to click on the link above, please download the PDF document first and then click on it.
  • 34. Clutch - Clutch and components 4. Detach the gas struts (1) from the bonnet. ANIL12TR00109AB 4 5. Remove the four bonnet hinge bolts (1) and lift the bon- net clear. ANIL12TR00110AB 5 6. Disconnect the power steering hoses (1). ANIL12TR00112AB 6 7. Disconnect the electrical connectors (1). ANIL12TR00113AB 7 48013264 19/11/2016 18.1 [18.110] / 11
  • 35. Clutch - Clutch and components 8. Disconnect the delivery and return lines (1) to the power steering cylinders. ANIL12TR00114AB 8 9. Remove the hose (1) from the lift pump suction pipe. ANIL12TR00115AB 9 10. Remove the hose (1) from the Power-Shuttle oil cooler pipe. ANIL12TR00116AB 10 11. Detach the lift pump delivery pipe (1). ANIL12TR00117AB 11 48013264 19/11/2016 18.1 [18.110] / 12
  • 36. Clutch - Clutch and components 12. After draining Off the coolant into suitable containers, unscrew the clamp (1) and remove the cab heating system intake pipe. ANIL12TR00118AB 12 13. Loosen the clamps (1) and remove the cab heater outlet pipes (2). (Mark the hoses, before removal, to facilitate refitting in the correct position). ANIL12TR00119AB 13 14. Remove the bolts (1) and remove the footstep. 15. Remove the bolt (2) which secure the fuel tank and lower the tank. ANIL12TR00120AB 14 16. Loosen the clamps and remove the inlet and return pipes (1) from the fuel tank. Remove the sender line (2). (if necessary) ANIL12TR00121AB 15 48013264 19/11/2016 18.1 [18.110] / 13
  • 37. Clutch - Clutch and components 17. Remove pipe from Power-Shuttle transmission filter (1). ANIL12TR00122AB 16 18. Remove the front, centre and rear retaining bolts from the front axle drive shaft guard and remove the guard. ANIL12TR00123AA 17 19. Remove the circlip (2) from the front of the prop shaft and slide the sleeve (1), in the direction shown by the arrow, until it is free of the splines on the front axle. ANIL12TR00124AB 18 20. Remove the circlip (2) from the rear of the prop shaft and slide the sleeve (1), in the direction shown by the arrow, until it is free of the splines on the crankshaft. ANIL12TR00125AB 19 48013264 19/11/2016 18.1 [18.110] / 14
  • 38. Clutch - Clutch and components 21. Remove the middle support bolts (1) from the pro- peller shaft and remove the shaft complete with sup- port. ANIL12TR00126AB 20 22. Remove the retaining bolt (1) from the floor. Remove the floormat. ANIL12TR00127AA 21 23. Loosen the screw (2) of plate (1). Remove the plate (1). ANIL12TR00128AB 22 24. Unscrew the nuts (1) and the bolts securing the engine to the transmission. Access is through the two slots in the cab floor. ANIL12TR00129AB 23 48013264 19/11/2016 18.1 [18.110] / 15
  • 39. Clutch - Clutch and components 25. Unscrew the four lower bolts (1) securing the engine to the transmission. ANIL12TR01500AB 24 26. Position stand 380000236 underneath the tractor and insert a wedge (1), either side of the axle, to prevent the axle from pivoting. ANIL12TR00130AB 25 27. Position stand 380000236 underneath the tractor and insert a wedge (1), either side of the axle, to prevent the axle from pivoting.. Insert a wooden block (2) be- tween the stands and the tractor. ANIL12TR00131AB 26 28. Place a fixed stand (1) underneath the drawbar sup- port and apply the hand brake. ANIL12TR00132AB 27 48013264 19/11/2016 18.1 [18.110] / 16