This document provides instructions for removing and installing the cylinder head on a Caterpillar C15 engine. The removal process involves:
1. Draining the cooling system and removing various other components to access the cylinder head
2. Detaching hoses and sensors and removing mounting bolts
3. Lifting the cylinder head off using a strap
4. Removing gaskets and seals
The installation is the reverse of removal, and includes cleaning, lubricating, and torquing components to the specified settings. Proper timing of installation is critical to avoid engine damage.
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...udfjjsekkemm
This document provides instructions for removing the camshaft from a Caterpillar C15 engine. The procedure involves:
1. Removing components like the camshaft gear and rocker arms.
2. Removing bolts and plates at the front of the engine.
3. Installing support tools in the engine to support the camshaft.
4. Sliding the camshaft forward and out of the engine using support tools to avoid damaging the camshaft or bearings.
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...ujsefksmemtyu
This document provides instructions for removing and installing the cylinder head on a Caterpillar C15 engine.
The removal procedure involves:
1. Removing components like the camshaft gear and injectors
2. Draining the cooling system
3. Removing bolts and plates holding the cylinder head in place
4. Lifting off the cylinder head using a lifting device
5. Removing gaskets and seals
The installation procedure outlines:
1. Installing gaskets, seals and plates in reverse order of removal
2. Lifting and positioning the cylinder head
3. Reinstalling bolts and tightening them in a specific sequence and torque
4. Reconnecting components and ref
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...fujskksemmk
This document provides instructions for removing and installing the cylinder head on a Caterpillar C15 engine.
The removal procedure involves:
1. Removing components like the camshaft gear and injectors
2. Draining the cooling system
3. Removing bolts and plates holding the cylinder head in place
4. Lifting the cylinder head off using a lifting device
5. Removing gaskets and seals
The installation procedure outlines:
1. Installing gaskets, seals and plates
2. Lifting the cylinder head into place
3. Reinstalling bolts and tightening them in a specific sequence and torque
4. Reattaching components and refilling the cooling system
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...fksuekdjsekmmd
This document provides instructions for removing and installing the cylinder head on a Caterpillar C15 engine.
The removal procedure involves:
1. Removing components like the camshaft gear and injectors
2. Draining the cooling system
3. Removing bolts and plates holding the cylinder head in place
4. Lifting the cylinder head off using a lifting device
5. Removing gaskets and seals
The installation procedure outlines:
1. Installing gaskets, seals and plates
2. Lifting the cylinder head into place
3. Reinstalling bolts and tightening them in a specific sequence and torque
4. Reattaching components and refilling the cooling system
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...fuujsjejkekmd
This document provides instructions for removing the camshaft from a Caterpillar C15 engine. The procedure involves:
1. Removing components like the camshaft gear and rocker arms.
2. Removing bolts and plates at the front of the engine.
3. Installing support tools in the engine to support the camshaft.
4. Sliding the camshaft forward and out of the engine using support tools to avoid damaging the camshaft or bearings.
This service repair manual provides instructions for repairing 330D and 330D L excavators. It details the process for removing and installing the cylinder head, which includes draining coolant, removing mounting bolts and hoses, and lifting the head off using a lifting bracket. It also provides instructions for removing and installing the camshaft, which involves aligning timing marks, removing mounting bolts, and sliding the camshaft in and out of the engine block. Precautions are given to keep parts clean and avoid damaging lobes or bearings during removal and installation.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...shudun96087
This document provides instructions for removing and installing the camshaft on a Caterpillar C9 engine. The removal procedure involves using a hook tool to lift each camshaft lobe out of the cylinder head after removing the rocker arm and shaft assembly. The installation procedure specifies applying lubricant to the camshaft lobes before positioning them back into the cylinder head using the hook tool. Proper lubrication and placement of parts is emphasized to prevent premature wear and failure.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...kesi7153062
The document provides instructions for installing a camshaft on a C9 engine. It begins by noting the required tools and safety precautions. The instructions then detail positioning the camshaft gears in alignment, applying lubricant to the camshaft, inserting the camshaft into the cylinder block, installing the thrust plate and bolts, and finishing by adjusting the valve lash clearance.
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...udfjjsekkemm
This document provides instructions for removing the camshaft from a Caterpillar C15 engine. The procedure involves:
1. Removing components like the camshaft gear and rocker arms.
2. Removing bolts and plates at the front of the engine.
3. Installing support tools in the engine to support the camshaft.
4. Sliding the camshaft forward and out of the engine using support tools to avoid damaging the camshaft or bearings.
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...ujsefksmemtyu
This document provides instructions for removing and installing the cylinder head on a Caterpillar C15 engine.
The removal procedure involves:
1. Removing components like the camshaft gear and injectors
2. Draining the cooling system
3. Removing bolts and plates holding the cylinder head in place
4. Lifting off the cylinder head using a lifting device
5. Removing gaskets and seals
The installation procedure outlines:
1. Installing gaskets, seals and plates in reverse order of removal
2. Lifting and positioning the cylinder head
3. Reinstalling bolts and tightening them in a specific sequence and torque
4. Reconnecting components and ref
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...fujskksemmk
This document provides instructions for removing and installing the cylinder head on a Caterpillar C15 engine.
The removal procedure involves:
1. Removing components like the camshaft gear and injectors
2. Draining the cooling system
3. Removing bolts and plates holding the cylinder head in place
4. Lifting the cylinder head off using a lifting device
5. Removing gaskets and seals
The installation procedure outlines:
1. Installing gaskets, seals and plates
2. Lifting the cylinder head into place
3. Reinstalling bolts and tightening them in a specific sequence and torque
4. Reattaching components and refilling the cooling system
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...fksuekdjsekmmd
This document provides instructions for removing and installing the cylinder head on a Caterpillar C15 engine.
The removal procedure involves:
1. Removing components like the camshaft gear and injectors
2. Draining the cooling system
3. Removing bolts and plates holding the cylinder head in place
4. Lifting the cylinder head off using a lifting device
5. Removing gaskets and seals
The installation procedure outlines:
1. Installing gaskets, seals and plates
2. Lifting the cylinder head into place
3. Reinstalling bolts and tightening them in a specific sequence and torque
4. Reattaching components and refilling the cooling system
Caterpillar cat 740 b articulated truck (prefix l4e) service repair manual (l...fuujsjejkekmd
This document provides instructions for removing the camshaft from a Caterpillar C15 engine. The procedure involves:
1. Removing components like the camshaft gear and rocker arms.
2. Removing bolts and plates at the front of the engine.
3. Installing support tools in the engine to support the camshaft.
4. Sliding the camshaft forward and out of the engine using support tools to avoid damaging the camshaft or bearings.
This service repair manual provides instructions for repairing 330D and 330D L excavators. It details the process for removing and installing the cylinder head, which includes draining coolant, removing mounting bolts and hoses, and lifting the head off using a lifting bracket. It also provides instructions for removing and installing the camshaft, which involves aligning timing marks, removing mounting bolts, and sliding the camshaft in and out of the engine block. Precautions are given to keep parts clean and avoid damaging lobes or bearings during removal and installation.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...shudun96087
This document provides instructions for removing and installing the camshaft on a Caterpillar C9 engine. The removal procedure involves using a hook tool to lift each camshaft lobe out of the cylinder head after removing the rocker arm and shaft assembly. The installation procedure specifies applying lubricant to the camshaft lobes before positioning them back into the cylinder head using the hook tool. Proper lubrication and placement of parts is emphasized to prevent premature wear and failure.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...kesi7153062
The document provides instructions for installing a camshaft on a C9 engine. It begins by noting the required tools and safety precautions. The instructions then detail positioning the camshaft gears in alignment, applying lubricant to the camshaft, inserting the camshaft into the cylinder block, installing the thrust plate and bolts, and finishing by adjusting the valve lash clearance.
The document provides instructions for installing a camshaft on a C9 engine. It begins by noting the required tools and safety precautions. The instructions then detail positioning the camshaft gears in alignment, applying lubricant to the camshaft, inserting the camshaft into the cylinder block and installing retaining bolts and plates. Proper torque specifications are listed and the process concludes by noting to install remaining components per their removal instructions.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...cnp692569
This document provides instructions for removing and installing the camshaft on a Caterpillar C9 engine. The removal procedure involves using a hook tool to lift each camshaft lobe out of the cylinder head after removing the rocker arm and shaft assembly. The installation procedure specifies applying lubricant to the camshaft lobes before positioning them back into the cylinder head using the hook tool. Proper lubrication and placement of parts is emphasized to prevent premature wear and failure.
The document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It describes:
1) Removing the rocker arm, shaft, and front cover before removing the camshaft.
2) Using a tool to reposition the valve lifters and aligning timing marks before removing bolts and the camshaft.
3) Cleaning and lubricating the camshaft, installing it by aligning timing marks and bolts, and checking for binding in the bearings.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...fujsjfjkskefsem
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The procedure involves removing several other components first, including the alternator, crankshaft pulley, front cover, oil pan, idler gear and camshaft gear. Bolts securing the fuel injection pump and front housing to the cylinder block are then removed, allowing the front housing to be taken off along with gaskets and seals. The process is reversed for installation.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...ujdjfjkskkdmm
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The procedure involves removing several other components first, including the alternator, crankshaft pulley, front cover, oil pan, idler gear and camshaft gear. Bolts securing the fuel injection pump and front housing to the cylinder block are then removed, allowing the front housing to be taken off along with gaskets and seals. The process is reversed for installation.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...ujfjjskkemm
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The procedure involves removing several other components first, including the alternator, crankshaft pulley, front cover, oil pan, idler gear and camshaft gear. Bolts securing the fuel injection pump and front housing to the cylinder block are then removed, allowing the front housing to be taken off along with gaskets and seals. The thrust washer is also removed from the camshaft. Reinstallation follows the removal procedure in reverse.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...fjjskeknjufksemm
This document provides instructions for removing and installing the front cover and idler gear on a Caterpillar 3054C engine. It includes:
1) Steps to remove the front cover, water pump, gasket and setscrews.
2) Instructions for cleaning surfaces, positioning a new gasket and installing the front cover with guide bolts and setscrews.
3) Procedures for removing the idler gear, including using timing tools to prevent losing valve and injection pump timing.
4) Directions for installing new bushings on the idler gear, checking gear clearances, and reinstalling all components.
Caterpillar Cat 330B L Excavator (Prefix 5LR) Service Repair Manual (5LR00001...jdjkskmikdkmd
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and torquing bolts to specifications. Technicians are advised to keep parts clean and mark components for original locations during disassembly and reinstallation.
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and torquing bolts to specifications. Technicians are advised to keep parts clean and mark components for original locations during disassembly and reinstallation.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...udjdkkmdmdm
This service repair manual provides instructions for installing a cylinder head on a 330B LN excavator engine. It details cleaning the cylinder head and mating surfaces, installing new gaskets and seals, positioning the cylinder head on the cylinder block, tightening the head bolts in a specific sequence, adjusting the valves, and reinstalling related components like the air inlet pipe and water pump elbow. Proper torque specifications and cleaning requirements are emphasized throughout the procedure.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
The document provides instructions for removing and assembling the torque converter of a 730 Ejector Articulated Truck. It describes in 18 steps how to disassemble the torque converter by removing components like the housing assembly, piston, plates and discs, impeller, and turbine. It then describes in 12 steps the process of assembling the torque converter by reinstalling these components in reverse order, taking care to keep parts clean and install springs and other parts correctly. Special tools are required for tasks like removing the plate and installing the cam.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the process. Torque specifications are provided for securing each component with bolts or screws.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
- Camshaft bearings - removed using a puller tool and lubricant, installed using a sleeve tool and measured for proper depth.
- Engine oil pan - removed by draining oil, removing bolts and clips, and installing requires applying sealant
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove components like the rear crankshaft seal, adapter assembly, gears, bearings and covers. The installation process provides steps to install these components in reverse order and notes that components like bearings must be cooled and properly positioned during installation. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C13 engine.
The removal procedure includes supporting the engine, removing bolts and seals to access the rear gear group components, and using various tools to remove gears, bushings, bearings, and covers. The installation procedure provides instructions for cleaning parts, lowering temperatures of bearings, applying sealant to bolts, and orienting gears and bearings according to specified dimensions before reinstalling the components in reverse order of removal. Separate sections also provide procedures for removing and installing the flywheel and rear crankshaft seal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Tools required include a feeler gauge and lubricant. Identification marks should be made on removed parts and the components must be kept clean to prevent premature wear.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing bolts, seals, bearings, and shafts.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified tools and torques. Proper installation of seals, shims, and torque specifications are emphasized to ensure correct assembly.
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The document provides instructions for installing a camshaft on a C9 engine. It begins by noting the required tools and safety precautions. The instructions then detail positioning the camshaft gears in alignment, applying lubricant to the camshaft, inserting the camshaft into the cylinder block and installing retaining bolts and plates. Proper torque specifications are listed and the process concludes by noting to install remaining components per their removal instructions.
Caterpillar Cat 330D L Excavator (Prefix GBC) Service Repair Manual (GBC00001...cnp692569
This document provides instructions for removing and installing the camshaft on a Caterpillar C9 engine. The removal procedure involves using a hook tool to lift each camshaft lobe out of the cylinder head after removing the rocker arm and shaft assembly. The installation procedure specifies applying lubricant to the camshaft lobes before positioning them back into the cylinder head using the hook tool. Proper lubrication and placement of parts is emphasized to prevent premature wear and failure.
The document provides instructions for removing and installing a camshaft on a Caterpillar C9 engine. It describes:
1) Removing the rocker arm, shaft, and front cover before removing the camshaft.
2) Using a tool to reposition the valve lifters and aligning timing marks before removing bolts and the camshaft.
3) Cleaning and lubricating the camshaft, installing it by aligning timing marks and bolts, and checking for binding in the bearings.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...fujsjfjkskefsem
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The procedure involves removing several other components first, including the alternator, crankshaft pulley, front cover, oil pan, idler gear and camshaft gear. Bolts securing the fuel injection pump and front housing to the cylinder block are then removed, allowing the front housing to be taken off along with gaskets and seals. The process is reversed for installation.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...ujdjfjkskkdmm
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The procedure involves removing several other components first, including the alternator, crankshaft pulley, front cover, oil pan, idler gear and camshaft gear. Bolts securing the fuel injection pump and front housing to the cylinder block are then removed, allowing the front housing to be taken off along with gaskets and seals. The process is reversed for installation.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...ujfjjskkemm
This document provides instructions for removing and installing the front housing on a Caterpillar 3054C engine. The procedure involves removing several other components first, including the alternator, crankshaft pulley, front cover, oil pan, idler gear and camshaft gear. Bolts securing the fuel injection pump and front housing to the cylinder block are then removed, allowing the front housing to be taken off along with gaskets and seals. The thrust washer is also removed from the camshaft. Reinstallation follows the removal procedure in reverse.
Caterpillar cat 420 d backhoe loader (prefix bln) service repair manual (bln1...fjjskeknjufksemm
This document provides instructions for removing and installing the front cover and idler gear on a Caterpillar 3054C engine. It includes:
1) Steps to remove the front cover, water pump, gasket and setscrews.
2) Instructions for cleaning surfaces, positioning a new gasket and installing the front cover with guide bolts and setscrews.
3) Procedures for removing the idler gear, including using timing tools to prevent losing valve and injection pump timing.
4) Directions for installing new bushings on the idler gear, checking gear clearances, and reinstalling all components.
Caterpillar Cat 330B L Excavator (Prefix 5LR) Service Repair Manual (5LR00001...jdjkskmikdkmd
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and torquing bolts to specifications. Technicians are advised to keep parts clean and mark components for original locations during disassembly and reinstallation.
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and torquing bolts to specifications. Technicians are advised to keep parts clean and mark components for original locations during disassembly and reinstallation.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...udjdkkmdmdm
This service repair manual provides instructions for installing a cylinder head on a 330B LN excavator engine. It details cleaning the cylinder head and mating surfaces, installing new gaskets and seals, positioning the cylinder head on the cylinder block, tightening the head bolts in a specific sequence, adjusting the valves, and reinstalling related components like the air inlet pipe and water pump elbow. Proper torque specifications and cleaning requirements are emphasized throughout the procedure.
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The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hoses and wiring, draining fluid from the elbow, attaching a lifting device to the pump, and removing nuts and the pump. It also includes notes about marking disconnected parts for installation and preventing fluid loss.
The document provides instructions for disassembling and assembling a torque converter. It describes 18 steps to disassemble the torque converter by removing various parts like housing assemblies, bearings, plates, and seals. It then describes 18 steps for assembling the torque converter by installing the parts in reverse order. Tools required include link brackets, drivers, and forcing screws. Safety precautions are provided for spring loaded parts.
The document provides instructions for removing and assembling the torque converter of a 730 Ejector Articulated Truck. It describes in 18 steps how to disassemble the torque converter by removing components like the housing assembly, piston, plates and discs, impeller, and turbine. It then describes in 12 steps the process of assembling the torque converter by reinstalling these components in reverse order, taking care to keep parts clean and install springs and other parts correctly. Special tools are required for tasks like removing the plate and installing the cam.
This document provides assembly instructions for a torque converter in a 730 articulated truck. It lists 34 steps to assemble the various components of the torque converter, including housings, bearings, seals, discs, and shafts. Personal protective equipment is required and cleanliness is emphasized throughout the process. Torque specifications are provided for securing each component with bolts or screws.
The document provides instructions for removing and installing various engine components on a Caterpillar C13 engine, including:
- Camshaft - removal involves supporting lifters with a magnetic tool, removing bolts and gears, and carefully removing the camshaft with two people. Installation requires ensuring proper timing.
- Camshaft gear - removed using a press and installed by heating to 315°C and pressing onto the camshaft.
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This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove components like the rear crankshaft seal, adapter assembly, gears, bearings and covers. The installation process provides steps to install these components in reverse order and notes that components like bearings must be cooled and properly positioned during installation. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C13 engine.
The removal procedure includes supporting the engine, removing bolts and seals to access the rear gear group components, and using various tools to remove gears, bushings, bearings, and covers. The installation procedure provides instructions for cleaning parts, lowering temperatures of bearings, applying sealant to bolts, and orienting gears and bearings according to specified dimensions before reinstalling the components in reverse order of removal. Separate sections also provide procedures for removing and installing the flywheel and rear crankshaft seal.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Tools required include a feeler gauge and lubricant. Identification marks should be made on removed parts and the components must be kept clean to prevent premature wear.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing bolts, seals, bearings, and shafts.
This document provides instructions for installing and removing various engine components on a Caterpillar 657E wheel scraper model powered by a 3408 engine, including:
1) Installing the rear gear group by placing gears and bearings on shafts and installing dowels, seals and bolts.
2) Removing the flywheel using guide bolts, brackets and a hoist to lift the heavy flywheel off the crankshaft.
3) Installing the flywheel by heating the ring gear, placing the flywheel on guide bolts, and bolting it into place.
4) Procedures for removing and installing the crankshaft rear seal using pullers and punches
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Installing the rear gear group by pressing bearings into place, assembling individual gears, and pressing assembled components into adapter assemblies.
- Removing the flywheel by using bolts, guide bolts, and a lifting bracket to pull the flywheel off the crankshaft.
- Installing the flywheel by using guide bolts to position it, applying lubricant to bolts, and tightening bol
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The steps include removing the transmission transfer gears as a unit, disassembling the individual gears and bearings, inspecting and replacing parts, and reassembling the gears and bearings in the correct order with the specified tools and torques. Proper installation of seals, shims, and torque specifications are emphasized to ensure correct assembly.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies cleaning and lubricating the crankshaft and seal bore before pressing the new seal into place. Proper cleaning and lubrication are emphasized to prevent contaminating and shortening the life of components.
The document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It lists the required tools and presents 24 steps to disassemble the various components of the torque converter. These include removing the housing assembly, torque converter assembly, clutch piston, friction disk, bearings, seals and gears. The assembly section then lists the same 24 steps in reverse order to reassemble all components back into the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying sealant or heat treating some parts as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals. Tools are listed that are required for the disassembly procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Scraper. It lists 32 steps for disassembly that include removing retaining rings, seals, gears, shafts, bearings, and housing assemblies. It then lists 31 steps for assembly in reverse order, providing details on cleaning parts, heating and cooling bearings, and proper torque specifications for fasteners. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including bearing cages, gears, shims, and cups. The assembly process describes installing these components in the reverse order and includes lubricating seals, heating/cooling bearings, and torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the torque converter of a 627G Wheel Scraper. It outlines 32 steps to disassemble the various components of the torque converter including the housing, gears, shafts, bearings, and other parts. It then outlines 29 steps for assembling the torque converter components back together in reverse order. Required tools are listed for specific disassembly and assembly steps. Safety notices are provided to contain fluids and properly dispose of them.
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What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
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Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
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Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
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Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
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2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 740B ARTICULATED TRUCK L4E
Configuration: 740B Articulated Truck L4E00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02211115
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
a. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
b. Remove the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit
Injector - Remove".
c. Remove the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve
Mechanism Cover Base - Remove and Install".
d. Remove the turbochargers. Refer to Disassembly and Assembly, "Turbocharger - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
1. Drain the cooling system. Refer to Operation and Maintenance Manual, "Cooling System
Coolant - Change".
Illustration 1 g01056681
2. Remove bolts (2) and thrust plate (1).
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4. Illustration 2 g01116390
3. Remove sealing plate (3) and adapter assembly (4).
Illustration 3 g01056684
4. Remove O-ring seal (5) and O-ring seal (6) from sealing plate (3).
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5. Illustration 4 g01117768
5. Disconnect hose assembly (8).
6. Disconnect hose assembly (12).
7. Remove bolts (10). Position fuel filter base (9) out of the way.
8. Remove bolt (11) and the breather tube from the cylinder head.
9. Remove bolts (7) and remove the bracket from the cylinder head.
10. Disconnect boost pressure sensor (13).
11. Disconnect inlet air temperature sensor (14).
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6. Illustration 5 g01116398
12. Remove water temperature regulator housing (17).
13. Remove strap (18).
14. Attach a suitable lifting device to cylinder head (16). The weight of the cylinder head is
approximately 235 kg (518 lb).
15. Remove cylinder head bolts (15).
16. Carefully remove cylinder head (16).
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7. Illustration 6 g01117797
17. Remove cylinder head gasket (19).
18. Remove spacer plate (20).
19. Remove seals (24) and seal (22).
20. Remove spacer plate gasket (23).
21. Remove O-ring seal (21) from the dowel in the cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jan 13 16:43:13 UTC+0800 2020
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8. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 740B ARTICULATED TRUCK L4E
Configuration: 740B Articulated Truck L4E00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i04410295
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 6V-4876 Lubricant 1
B 8T-2998 Lubricant 1
C 9S-3263 Thread Lock Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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9. Illustration 1 g01117797
1. Install O-ring seal (21) on the dowel in the cylinder block.
2. Install spacer plate gasket (23) on the cylinder block.
3. Install seals (24) and seal (22) .
4. Install spacer plate (20) .
5. Install cylinder head gasket (19) on the spacer plate.
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10. Illustration 2 g01116398
6. Attach a suitable lifting device to cylinder head (16) . The weight of the cylinder head is
approximately 235 kg (518 lb).
7. Carefully install cylinder head (16) on the dowel pins on the cylinder block.
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11. Illustration 3 g01020264
Note: The following bolts are 216 mm (8.5 inch) long: 11, 12, 13, 14, 16, 18, 20, 22, 24 and 26. The
rest of the bolts are 194 mm (7.6 inch) long.
8. Apply Tooling (A) to the bolt threads and both sides of the washers for cylinder head bolts (15) .
Install and tighten the bolts using the following sequence:
a. In a numerical sequence, tighten bolts 1 through 26 to a torque of 270 ± 15 N·m (200 ± 11 lb
ft).
b. In a numerical sequence, tighten bolts 1 through 26 to a torque of 450 ± 15 N·m (330 ± 11 lb
ft).
c. In a numerical sequence, again tighten bolts 1 through 26 to a torque of 450 ± 15 N·m (330 ±
11 lb ft).
9. Install strap (18) .
10. Install water temperature regulator housing (17) .
Illustration 4 g01117768
11. Connect inlet air temperature sensor (14) .
12. Connect boost pressure sensor (13) .
13. Position the bracket on the cylinder head and install bolts (7) .
14. Position the breather tube on the cylinder head and install bolt (11) . Tighten the bolt to a torque of
10 ± 3 N·m (89 ± 27 lb in).
15. Position fuel filter base (9) on the cylinder head and install bolts (10) .
16. Connect hose assembly (12) .
17. Connect hose assembly (8) .
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12. Illustration 5 g01056684
18. Install O-ring seal (5) and O-ring seal (6) on sealing plate (3) . Lubricate O-ring seal (6) with a 50/50
mixture of Tooling (B) and clean engine oil.
Illustration 6 g01116390
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13. Illustration 7 g01056681
19. Install adapter assembly (4) and sealing plate (3) . Ensure that the dowel in adapter assembly (4)
engages the hole in the camshaft.
20. Install thrust plate (1) . Apply Tooling (C) to bolts (2) . Hold the thrust plate in position and install
bolts (2) . Evenly tighten bolts (2) until sealing plate (3) and the O-ring seal are seated against the
cylinder head.
Note: Ensure that the O-ring seal stays in the groove in sealing plate (3) .
21. Fill the cooling system. Refer to Operation and Maintenance Manual, "Cooling System Coolant -
Change".
End By:
a. Install the turbochargers. Refer to Disassembly and Assembly, "Turbocharger - Install".
b. Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism
Cover Base - Remove and Install".
c. Install the electronic unit injectors. Refer to Disassembly and Assembly, "Electronic Unit Injector -
Install".
d. Install the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Jan 13 16:44:09 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 740B ARTICULATED TRUCK L4E
Configuration: 740B Articulated Truck L4E00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02211219
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7257 Cradle 1
B 9U-7256 Guide 1
C 9U-7225 Camshaft Pilot 2
D 9U-7240 Camshaft Hook 2
Start By:
a. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
b. Remove the rocker arms and the rocker shafts. Refer to Disassembly and Assembly,
"Rocker Arm and Shaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
Illustration 1 g01056681
1. Remove bolts (2) and thrust plate (1).
Illustration 2 g01071487
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16. 2. Remove sealing plate (3) from the front housing. Remove adapter assembly (4) from the
crankshaft.
Illustration 3 g01056684
3. Remove O-ring seal (5) and O-ring seal (6) from sealing plate (3).
NOTICE
Care must be used when removing or installing the camshaft. Do not
damage the finshed surfaces of the camshaft or the camshaft bearings.
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17. Illustration 4 g01056704
4. Use the bolts for the rocker arm shaft assembly to install Tooling (A) at Location (Y).
Illustration 5 g01047945
5. Install Tooling (B) on front housing (7). Tooling (B) is used to support camshaft (8). Do not
tighten the bolts for Tooling (B) at this time.
Illustration 6 g01056675
6. Remove flat head screws (9) and cover (10). Remove the O-ring seal from the cover.
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18. Illustration 7 g01047961
Illustration 8 g01047996
Note: It is necessary to install Tooling (C) on the camshaft. Tooling (C) will support the
rear of the camshaft as the camshaft is moved out of the cylinder head and into Tooling (B).
Align camshaft (8) with the bore of Tooling (B). Tighten the bolts that hold Tooling (B) to
front housing (7).
7. Move camshaft (8) forward and install one Tooling (C) in the end of the camshaft. Again,
move the camshaft forward and install remaining Tooling (C) into the back of first Tooling
(C).
Note: Avoid lifting the camshaft with Tooling (D). The camshaft should rest on Tooling
(A). Lifting of the camshaft can cause misalignment as the camshaft is removed, resulting in
damage to the camshaft bearings.
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19. 8. Use Tooling (D) to move camshaft (8) toward the front of the engine. Reposition Tooling
(D), as needed.
9. Carefully slide the camshaft to the front of the engine for removal. Use two technicians to
remove the camshaft. Keep the camshaft level while the camshaft is being removed from
the cylinder head. The weight of the camshaft is approximately 39 kg (86 lb).
Note: Rotate the camshaft during removal. This will prevent the camshaft from binding in
the camshaft bearings.
Alternative Removal Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
E(1)
177-8001 Sleeve 1
F 177-8002 Adapter 1
G 6L-4697 Bolts 3
(1)
Part of 177-8003 Engine Tool Group
Start By:
a. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
b. Remove the rocker arms and the rocker shafts. Refer to Disassembly and Assembly,
"Rocker Arm and Shaft - Remove".
Note: This is an optional procedure to remove the camshaft. The preceding tool list shows the
required tooling for removing the camshaft from the front of the engine or the rear of the engine.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
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20. Illustration 9 g01056681
1. Remove bolts (2) and thrust plate (1).
Illustration 10 g01071487
2. Remove sealing plate (3) from the front housing. Remove adapter assembly (4) from the
crankshaft.
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21. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
22. Illustration 11 g01056684
3. Remove O-ring seal (5) and O-ring seal (6) from sealing plate (3).
Illustration 12 g01056675
4. Remove flat head screws (9) and cover (10). Remove the O-ring seal from the cover.
NOTICE
Care must be used when removing or installing the camshaft. Do not
damage the finshed surfaces of the camshaft or the camshaft bearings.
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