The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
- Removing and installing the rear power take-off, which involves installing sleeve bearings in the flywheel housing.
- Removing and installing the vibration damper and pulley, which involves using guide studs and lifting devices to position the components.
- Removing the crankshaft front seal using a slide hammer puller and puncturing the seal and wear sleeve.
- Installing the crankshaft front seal and wear sleeve using a seal installer tool.
- Removing the front cover by removing button head screws and nuts/spacers from studs.
This document provides instructions for removing and installing various engine components on a Caterpillar 735 articulated truck, including:
- Installing the rear power take-off using specific tools and torque specifications.
- Removing and installing the vibration damper and pulley using lifting devices and guide studs.
- Removing the crankshaft front seal using a slide hammer puller.
- Installing the new crankshaft front seal and wear sleeve using a seal locator, bolts, nut and seal installer.
This document provides instructions for removing and installing various engine components on a Caterpillar 735 articulated truck, including:
- Installing the rear power take-off using specific tools and torque specifications.
- Removing and installing the vibration damper and pulley using lifting devices and guide studs.
- Removing the crankshaft front seal using a slide hammer puller.
- Installing the new crankshaft front seal and wear sleeve using a seal locator, bolts, nut and seal installer.
This document provides instructions for removing and installing various components of a Caterpillar C15 engine, including:
- Installing the rear power take-off using various tools and ensuring proper positioning and torque of components.
- Removing and installing the vibration damper and pulley in two different procedures, noting weight and use of lifting devices and guide studs.
- Removing the crankshaft front seal using a slide hammer puller and puncturing holes for removal.
- Preparing the crankshaft and using a seal installer and locator to position the new crankshaft front seal and wear sleeve. Precise cleaning and installation is required without lubrication.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions, illustrations, and notes about keeping components clean and applying anti-seize compound to bolts during installation.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions accompanied by illustrations and notes about keeping components clean and applying anti-seize compound as needed.
The document provides instructions for installing a crankshaft front seal on a Caterpillar C15 engine. It outlines the following steps:
1. Clean the outside of the crankshaft.
2. Use a seal locator, bolts, nut, and seal installer tool to position the new seal and wear sleeve on the crankshaft.
3. Push the seal and sleeve into place using the installer tool, taking care not to use any lubricant which could cause early failure.
The instructions emphasize that the seal and sleeve must be replaced together as a set, as they cannot be reused once separated. Proper cleaning and careful installation without lubricants is important to avoid premature wear
The document provides instructions for installing a crankshaft front seal on a Caterpillar C15 engine. It outlines the following steps:
1. Clean the outside of the crankshaft.
2. Use a seal locator, bolts, nut, and seal installer tool to position the new seal and wear sleeve on the crankshaft.
3. Push the seal and sleeve into place using the installer tool, taking care not to use any lubricant which could cause early failure.
The instructions emphasize that the seal and sleeve must be replaced together as a set, as they cannot be reused once separated. Proper cleaning and careful installation without lubricants is important to avoid premature wear
The document provides instructions for removing and installing a rear power take-off (RPTO) on a Caterpillar 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating O-rings and positioning adapters on the flywheel housing.
This document provides instructions for removing and installing various engine components on a Caterpillar 735 articulated truck, including:
- Installing the rear power take-off using specific tools and torque specifications.
- Removing and installing the vibration damper and pulley using lifting devices and guide studs.
- Removing the crankshaft front seal using a slide hammer puller.
- Installing the new crankshaft front seal and wear sleeve using a seal locator, bolts, nut and seal installer.
This document provides instructions for removing and installing various engine components on a Caterpillar 735 articulated truck, including:
- Installing the rear power take-off using specific tools and torque specifications.
- Removing and installing the vibration damper and pulley using lifting devices and guide studs.
- Removing the crankshaft front seal using a slide hammer puller.
- Installing the new crankshaft front seal and wear sleeve using a seal locator, bolts, nut and seal installer.
This document provides instructions for removing and installing various components of a Caterpillar C15 engine, including:
- Installing the rear power take-off using various tools and ensuring proper positioning and torque of components.
- Removing and installing the vibration damper and pulley in two different procedures, noting weight and use of lifting devices and guide studs.
- Removing the crankshaft front seal using a slide hammer puller and puncturing holes for removal.
- Preparing the crankshaft and using a seal installer and locator to position the new crankshaft front seal and wear sleeve. Precise cleaning and installation is required without lubrication.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions, illustrations, and notes about keeping components clean and applying anti-seize compound to bolts during installation.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions accompanied by illustrations and notes about keeping components clean and applying anti-seize compound as needed.
The document provides instructions for installing a crankshaft front seal on a Caterpillar C15 engine. It outlines the following steps:
1. Clean the outside of the crankshaft.
2. Use a seal locator, bolts, nut, and seal installer tool to position the new seal and wear sleeve on the crankshaft.
3. Push the seal and sleeve into place using the installer tool, taking care not to use any lubricant which could cause early failure.
The instructions emphasize that the seal and sleeve must be replaced together as a set, as they cannot be reused once separated. Proper cleaning and careful installation without lubricants is important to avoid premature wear
The document provides instructions for installing a crankshaft front seal on a Caterpillar C15 engine. It outlines the following steps:
1. Clean the outside of the crankshaft.
2. Use a seal locator, bolts, nut, and seal installer tool to position the new seal and wear sleeve on the crankshaft.
3. Push the seal and sleeve into place using the installer tool, taking care not to use any lubricant which could cause early failure.
The instructions emphasize that the seal and sleeve must be replaced together as a set, as they cannot be reused once separated. Proper cleaning and careful installation without lubricants is important to avoid premature wear
The document provides instructions for removing and installing a rear power take-off (RPTO) on a Caterpillar 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating O-rings and positioning adapters on the flywheel housing.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating an O-ring seal and positioning adapters on the flywheel housing.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a Caterpillar 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating O-rings and positioning adapters on the flywheel housing.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe the required tools and step-by-step process for each removal.
2. Installing the crankshaft front seal, vibration damper and pulley, and front cover. Lubricants and torque specifications are provided where needed.
3. Detailed illustrations supplement the text instructions to clarify the component locations and installation/removal processes. Safety notices remind technicians to keep parts clean and inspect for damage.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe any required tools and steps to disassemble the components.
2. Installing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe cleaning, applying lubricants, and torques for reassembling the components.
3. Safety notices to keep parts clean and inspect components for damage are provided throughout.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe the required tools and step-by-step process for each removal.
2. Installing the crankshaft front seal, vibration damper and pulley, and front cover. Lubricants and torque specifications are provided where needed.
3. Detailed illustrations supplement the text instructions to clarify the component locations and installation/removal processes. Safety notices remind technicians to keep parts clean and inspect for damage.
The document provides instructions for installing a crankshaft front seal on a Caterpillar 735 OEM articulated truck. It lists the required tools which include a seal locator, bolts, nut, and seal installer. The instructions note that the seal and wear sleeve must be replaced together as they cannot be reused once separated. The seal is installed using the listed tools, pressing it into place against the locator until fully seated.
The document provides instructions for installing a crankshaft front seal on a Caterpillar 735 OEM articulated truck. It describes:
1) Using a seal locator, bolts and nuts, and seal installer tool to position the new seal on the crankshaft.
2) The seal and wear sleeve must always be replaced together as a set.
3) The crankshaft front area must be kept clean from contaminants to prevent premature wear.
The document provides instructions for installing a crankshaft front seal on a 740 OEM articulated truck powered by a C15 engine. It describes using a seal locator, seal installer, bolts and nut to position the new seal and wear sleeve on the crankshaft. It advises cleaning the crankshaft and cautions not to use lubricant during installation of the seal and sleeve.
The document provides instructions for removing and installing various engine components on a Caterpillar 740 OEM articulated truck powered by a C15 engine. The instructions include removing and installing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The procedures describe the required tools and parts, provide illustrations of the components, and list the step-by-step instructions for removal and installation of each component.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
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The document provides instructions for removing and installing a rear power take-off (RPTO) on a 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating an O-ring seal and positioning adapters on the flywheel housing.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a Caterpillar 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating O-rings and positioning adapters on the flywheel housing.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe the required tools and step-by-step process for each removal.
2. Installing the crankshaft front seal, vibration damper and pulley, and front cover. Lubricants and torque specifications are provided where needed.
3. Detailed illustrations supplement the text instructions to clarify the component locations and installation/removal processes. Safety notices remind technicians to keep parts clean and inspect for damage.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe any required tools and steps to disassemble the components.
2. Installing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe cleaning, applying lubricants, and torques for reassembling the components.
3. Safety notices to keep parts clean and inspect components for damage are provided throughout.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe the required tools and step-by-step process for each removal.
2. Installing the crankshaft front seal, vibration damper and pulley, and front cover. Lubricants and torque specifications are provided where needed.
3. Detailed illustrations supplement the text instructions to clarify the component locations and installation/removal processes. Safety notices remind technicians to keep parts clean and inspect for damage.
The document provides instructions for installing a crankshaft front seal on a Caterpillar 735 OEM articulated truck. It lists the required tools which include a seal locator, bolts, nut, and seal installer. The instructions note that the seal and wear sleeve must be replaced together as they cannot be reused once separated. The seal is installed using the listed tools, pressing it into place against the locator until fully seated.
The document provides instructions for installing a crankshaft front seal on a Caterpillar 735 OEM articulated truck. It describes:
1) Using a seal locator, bolts and nuts, and seal installer tool to position the new seal on the crankshaft.
2) The seal and wear sleeve must always be replaced together as a set.
3) The crankshaft front area must be kept clean from contaminants to prevent premature wear.
The document provides instructions for installing a crankshaft front seal on a 740 OEM articulated truck powered by a C15 engine. It describes using a seal locator, seal installer, bolts and nut to position the new seal and wear sleeve on the crankshaft. It advises cleaning the crankshaft and cautions not to use lubricant during installation of the seal and sleeve.
The document provides instructions for removing and installing various engine components on a Caterpillar 740 OEM articulated truck powered by a C15 engine. The instructions include removing and installing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The procedures describe the required tools and parts, provide illustrations of the components, and list the step-by-step instructions for removal and installation of each component.
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This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including the valve mechanism cover, compression brake, and rocker arm shaft assembly. The procedures describe disconnecting wiring harnesses, removing nuts and bolts, checking and replacing seals, lubricating parts, and tightening components to the specified torques. Special notes are provided regarding keeping parts clean, marking components for reinstallation, and adjusting valve lash.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar 730 articulated truck with a C13 engine. The removal procedure involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation procedure specifies cleaning and lubricating components, precisely positioning bearings, and torquing bolts to the correct specifications.
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a Caterpillar C11 engine. The removal process involves using various tools to remove bolts, seals, gears, covers, and bearings. The installation process provides steps to install these components in reverse order and includes precautions like applying threadlocker and ensuring proper bearing alignment. Precise dimensions and torque specifications are given for correct installation.
This document provides instructions for disassembling and assembling the torque converter of a 657G Wheel Tractor. It lists the required tools and gives step-by-step instructions with accompanying illustrations. The torque converter is first disassembled by removing various components like the retaining rings, bolts, plates, and internal mechanisms. It is then reassembled in the reverse order, ensuring cleanliness and applying grease as needed.
This service repair manual provides instructions for removing and installing the cylinder head and lifter group on Caterpillar 3412E and 3408E engines. The cylinder head removal procedure involves detaching hoses, removing the exhaust manifold, fuel manifold, and cylinder head bolts. Special tools are required to safely lift the heavy cylinder head. Reinstallation follows the reverse order. The lifter group removal requires a special tool to hold the lifters while extracting them from the cylinder block bores. New springs must be installed when reassembling the lifter group.
This document provides instructions for removing and installing the camshaft on a Caterpillar 3412C engine. Key steps include:
1. Removing the front housing, lifter group, and flywheel housing.
2. Removing four bolts and a plate from the rear of the camshaft and removing the camshaft gear.
3. Aligning timing marks and removing two bolts and a plate from the camshaft.
4. Removing the camshaft from the cylinder block and optionally removing the camshaft gear using a driver group tool.
This service repair manual provides instructions for removing and installing the flywheel housing and rear power take-off (RPTO) on a Caterpillar 657G wheel tractor. The flywheel housing removal procedure involves removing bolts and seals, then lifting the housing off using lifting brackets. Installation involves cleaning parts, applying sealant, positioning seals and gaskets, and tightening bolts in a specific sequence. The RPTO removal procedure describes removing gears, idlers, retainers, sleeves and covers. Installation involves cleaning, lubricating, and positioning these parts before securing with bolts.
The document provides instructions for removing and disassembling the drive shaft and scavenge pump on a 657G Wheel Scraper. Key steps include:
1. Removing retaining rings, covers, and guards to access the drive shaft.
2. Using eyebolts and lifting devices to remove the heavy drive shaft and tube assembly.
3. Checking alignment of components and removing the yoke assembly, bearings, and seals from the bearing cage.
4. Disassembling the flywheel scavenge pump by removing O-rings, bolts, bearings, and shaft components.
This document provides instructions for installing a crankshaft rear seal on a Caterpillar 657E wheel scraper. It describes cleaning and applying retaining compound to the crankshaft and wear sleeve. A locator is installed on the crankshaft to position the wear sleeve and seal, which are then installed using an installer tool. Finally, the installer is removed and bolts are tightened to complete the installation.
This document provides instructions for disassembling and assembling the transmission transfer gears of a Caterpillar 651E wheel tractor. The disassembly process involves removing 18 components from the transfer gear case including gears, shafts, bearings, and seals. The assembly process describes installing these components in 23 steps, noting proper orientation and torque specifications. Tools required include various pullers, presses, and forcing screws.
The document provides instructions for removing the implement vane pump from a 657G Wheel Scraper. It describes disconnecting hydraulic and electrical connections, draining fluid from the elbow, attaching a lifting device to the pump, and removing mounting nuts and the pump. Cleaning parts and plugging lines is noted for prevent contamination during removal.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 657E wheel tractor, including:
- Removing the rear gear group by pressing components out of adapter assemblies, using pullers to remove bearings, and disassembling individual gears.
- Removing the flywheel by using bolting brackets to hold the crankshaft gear, installing guide bolts, and lifting the flywheel off with a hoist.
- Reinstalling components by pressing bearings into place with drives, torquing bolts, and checking runout after installing the flywheel.
The document provides detailed step-by-step instructions accompanied by illustrations of the disassembly and
This document provides instructions for installing and removing the crankshaft rear seal on a Caterpillar 657E wheel scraper. The removal procedure involves using a punch or slide hammer puller to puncture and remove the existing seal. The installation procedure specifies using a seal installer tool and retaining compound to press the new seal and wear sleeve onto the crankshaft. Precautions are given to keep the components clean and not reuse a separated seal and sleeve. The instructions are illustrated with diagrams and apply to both engine configurations with and without a rear gear train.
This document provides instructions for removing and installing the rear gear group and flywheel on a Caterpillar 651E wheel scraper. The removal procedure involves using various tools to disassemble the adapter assemblies, gears, bearings and other components. The installation procedure describes cleaning and lubricating parts, pressing or installing bearings and gears back into place, and reassembling the components in reverse order. Precautions are given to keep parts clean and lubricated to prevent wear.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes the required tools and multi-step processes for both removing the camshaft from the front or rear of the engine and installing a new camshaft. Precautions are outlined to prevent damage and contain fluids. The document is intended as a service repair manual for technicians performing camshaft maintenance on this model.
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Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...9fikslkddmd8u
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This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 18 components of the torque converter in sequential order, including the retaining ring, impeller, carrier assembly, stator, and turbine. It also describes assembling the torque converter components in reverse order, noting to keep parts clean and apply Loctite to the threaded rod.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
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Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i07435098
Rear Power Take-Off (RPTO) - Install - If Equipped
SMCS - 1165-012-RE
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01134277
1. Install sleeve bearing (12) in the flywheel housing with Tooling (A). The split in the sleeve
bearing should be located at Angle (Y), which is 15 ± 1 degrees from the vertical centerline.
The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm (0.08 ± 0.02 inch).
2. Install cover (10) and the bolts on the back side of the flywheel housing.
Illustration 2 g01134279
3. Install sleeve bearing (11) in the flywheel housing with Tooling (A). The split in the sleeve
bearing should be located at Angle (X), which is 15 ± 1 degrees from the horizontal
centerline. The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm
(0.08 ± 0.02 inch).
4. Install cover (9) and the bolts on the back side of the flywheel housing.
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4. Illustration 3 g01134263
5. Use Tooling (A) and install sleeve bearing (8) in adapter (2). Install the O-ring seal on the
adapter.
Illustration 4 g01134262
6. Position gear assembly (6) and gear assembly (7) in the flywheel housing.
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5. Illustration 5 g01115921
7. Position idler gears (5) and retainer assemblies (4). Install bolts (3). Tighten bolts (3) to a
torque of 100 ± 20 N·m (74 ± 15 lb ft).
8. Lubricate the O-ring seal on the adapters with clean engine oil. Position adapters (2) on the
flywheel housing and install bolts (1).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i05009357
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure Type 1
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
B 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g01044774
1. Remove one bolt (4). Install Tooling (B) and a suitable lifting device to vibration damper
(3) and crankshaft pulley (1). The weight of vibration damper (3) and crankshaft pulley (1)
is approximately 57 kg (125 lb).
2. Remove one bolt (2). Install Tooling (A).
3. Remove remaining bolts (2). Remove vibration damper (3) and crankshaft pulley (1) from
the crankshaft.
4. Remove bolts (4). Remove spacer (5). Remove vibration damper (3) from crankshaft pulley
(1). The weight of vibration damper (3) is approximately 34 kg (75 lb).
Installation Procedure Type 1
Table 2
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
B 138-7575 Link Bracket 1
C 4C-5592 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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8. NOTICE
Thoroughly inspect the viscous damper for signs of leakage or for signs
of a dented (damaged) case. Either of these conditions can cause the
weight to make contact with the case. This can affect the viscous
damper's operation.
Illustration 2 g01044774
1. Position vibration damper (3) on crankshaft pulley (1). The weight of vibration damper (3)
is approximately 34 kg (75 lb).
2. Install spacer (5) on the vibration damper. Install bolts (4) and tighten the bolts to a torque
of 135 ± 20 N·m (100 ± 15 lb ft).
3. Install Tooling (B) and a suitable lifting device on vibration damper (3) and crankshaft
pulley (1). The weight of vibration damper (3) and crankshaft pulley (1) is approximately
57 kg (125 lb). Install the vibration damper and the crankshaft pulley on Tooling (A).
4. Apply Tooling (C) to bolts (2). Install the bolts. Remove Tooling (A) and install the
remaining bolts. Tighten the bolts to a torque of 215 ± 40 N·m (159 ± 30 lb ft).
Removal Procedure Type 2
Table 3
Required Tools
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9. Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
Illustration 3 g03181887
1. Remove pulley (1) and the belt. Refer to Belt Tensioner - Remove and Install.
Illustration 4 g03181936
2. Remove one bolt (2). Install Tooling (A) and a suitable lifting device to vibration damper
(4). Remove bolts (2), spacer (3), and vibration damper (4). The weight of vibration damper
(4) is approximately 13.7 kg (30.22 lb).
Installation Procedure Type 2
Table 4
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
C 4C-5592 Anti-Seize Compound 1
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10. Illustration 5 g03181936
1. Install Tooling (A) into the Crankshaft. Position vibration damper (4) onto Tooling (A). The
weight of vibration damper (3) is approximately 14 kg (30 lb).
2. Apply Tooling (C) onto bolts (2). Install spacer (3) and bolts (2).
Illustration 6 g03181887
3. Install pulley (1). Refer to Belt Tensioner - Remove and Install.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210415
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g01044861
1. Use Tooling (A) or a punch and hammer in order to puncture three or more holes in wear
sleeve (2).
2. Use Tooling (A) to remove the wear sleeve.
3. Use Tooling (A) or a punch and hammer in order to puncture three or more holes in
crankshaft front seal (1).
4. Use Tooling (A) to remove the crankshaft front seal.
Copyright 1993 - 2019 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210423
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B
5P-1733 Seal Locator 1
5P-1737 Bolt 3
9S-8858 Nut (Seal Installer) 1
6V-6142 Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The crankshaft front seal and the wear sleeve must be replaced at the same time.
Once the crankshaft front seal and the wear sleeve are separated, these components cannot
be used again.
Note: Do not use any type of lubricant during the installation of the crankshaft front seal
and the wear sleeve.
1. Clean the outside diameter of the crankshaft.
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14. Illustration 1 g01116116
2. Use Tooling (B) to install crankshaft front seal (1) and wear sleeve (2).
Note: Install the crankshaft front seal with the arrow that shows the direction of crankshaft
rotation toward the front of the engine.
End By:
a. Install the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration
Damper and Pulley - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210465
Front Cover - Remove
SMCS - 1166-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01007036
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16. 1. Remove button head screws (1).
2. Remove nuts (5) and spacers (4) from studs (3).
3. Remove front cover (2) and the seal from the front housing.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210470
Front Cover - Install
SMCS - 1166-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01007036
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18. 1. Position the seal and front cover (2) on studs (3).
2. Install button head screws (1). Tighten the button head screws to a torque of 21 ± 3 N·m
(15 ± 2 lb ft).
3. Install spacers (4) and nuts (5) on studs (3).
Copyright 1993 - 2019 Caterpillar Inc.
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19. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210493
Gear Group (Front) - Remove
SMCS - 1206-011
Removal Procedure
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
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21. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
22. Illustration 2 g01047233
Note: Shaft assembly (13) and stub shaft (15) must be removed in order to remove plate
(16).
Note: If shaft assembly (13) is removed, the backlash for the camshaft gear and the
adjustable idler gear will need to be readjusted. Refer to Testing and Adjusting, "Gear
Group (Front) - Time".
4. Remove nuts (12) and remove shaft assembly (13).
5. Remove nuts (14) and remove shaft assembly (15).
6. Remove bolts (11) and remove shaft assembly (10).
7. Remove locking bolts (17) that hold plate (16) to the cylinder block. Remove plate (16) and
the integral seal.
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