This document provides instructions for removing and installing various engine components on a Caterpillar 735 articulated truck, including:
- Installing the rear power take-off using specific tools and torque specifications.
- Removing and installing the vibration damper and pulley using lifting devices and guide studs.
- Removing the crankshaft front seal using a slide hammer puller.
- Installing the new crankshaft front seal and wear sleeve using a seal locator, bolts, nut and seal installer.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a Caterpillar 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating O-rings and positioning adapters on the flywheel housing.
The document provides instructions for servicing components of a Caterpillar 740 OEM articulated truck powered by a C15 engine. It describes how to remove and install the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The procedures include using various tools and following steps like removing bolts, installing sleeves, and cleaning parts to prevent contamination.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 324 d l excavator (prefix dfp) service repair manual (dfp0000...fjskekdmmem
This document provides instructions for servicing components of a 324D and 324D L excavator powered by a C7 engine. It describes procedures for removing and installing components such as the front housing, camshaft idler gear, valve mechanism cover, valve mechanism cover base, rocker shaft, and pushrods. The document emphasizes keeping parts clean and contains illustrations to support the text instructions.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a Caterpillar 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating O-rings and positioning adapters on the flywheel housing.
The document provides instructions for servicing components of a Caterpillar 740 OEM articulated truck powered by a C15 engine. It describes how to remove and install the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The procedures include using various tools and following steps like removing bolts, installing sleeves, and cleaning parts to prevent contamination.
Caterpillar cat 320 d l excavator (prefix klm) service repair manual (klm0000...fujsjefjwekskemm
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal. Technicians are advised to keep all parts clean and free of contaminants to prevent premature wear. The instructions are part of a service manual for Caterpillar 320D and 320D L excavators.
Caterpillar cat 324 d l excavator (prefix dfp) service repair manual (dfp0000...fjskekdmmem
This document provides instructions for servicing components of a 324D and 324D L excavator powered by a C7 engine. It describes procedures for removing and installing components such as the front housing, camshaft idler gear, valve mechanism cover, valve mechanism cover base, rocker shaft, and pushrods. The document emphasizes keeping parts clean and contains illustrations to support the text instructions.
Caterpillar cat 312 d excavator (prefix kes) service repair manual (kes00001 ...fksjksmmde
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312D excavator with a C4.2 engine. It describes how to remove the electric starting motor, flywheel, ring gear, and housing bolts. It then explains how to install the housing using a link bracket and driver group, and reinstall the flywheel and starting motor.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 336 d2 l excavator (prefix far) service repair manual (far000...pfiskdmjekm
The document provides instructions for assembling and installing a swivel on an excavator. It lists the required tools which include link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel using lifting devices, installing O-rings and seals, attaching hoses and fittings, and tightening bolts to specified torques. Proper cleanliness is emphasized to prevent contamination which can cause premature wear.
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
The document provides instructions for removing and installing various engine components on a Caterpillar C9.3B industrial engine. It includes steps for removing and installing the crankshaft rear seal, flywheel housing, vibration damper and pulley, crankshaft front seal, front cover, and housing (front). Diagrams and part numbers for required tools are provided for each procedure. The document is part of a service manual for Caterpillar technicians repairing C9.3B engines.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 325 c l excavator (prefix bfe) service repair manual (bfe0000...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 325C L Excavator powered by a 3126B engine, including:
- Camshaft removal and installation, requiring alignment of timing marks.
- Camshaft gear removal and installation, using a press and heating the gear.
- Camshaft bearing removal and installation, noting oil hole orientation.
- Engine oil pan removal and installation, after draining oil into an appropriate container.
Safety precautions are outlined, such as containing fluids and cleaning parts to prevent damage or rapid wear. Special tools required are also listed.
Caterpillar cat 735 c articulated truck (prefix lfj) service repair manual (l...ufjjsjekdkemme
The document provides instructions for removing and installing various drive shaft components on a Caterpillar 735C articulated truck, including:
1. Removing and installing the hitch drive shaft bearings in 13 steps.
2. Removing the center drive shaft in 8 steps and reinstalling it.
3. Removing the rear drive shaft in 9 steps and reinstalling it.
4. Removing the output transfer gears and draining the transfer gear oil in preparation for the work.
Caterpillar cat 336 d l excavator (prefix ppn) service repair manual (ppn0000...fjskekdmjekm
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) for a 336D L & 336D LN excavator. The disassembly procedure involves 30 steps that remove components like the head, port plate, bearing cups, pistons, pins, and springs. The assembly procedure involves 25 steps that install components in the reverse order, and notes that cleanliness is important during assembly. Tools required include retaining ring pliers, a dial indicator, and a bearing puller.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
This document provides instructions for installing a rear power take-off (RPTO) on a 735 articulated truck with a C15 engine. The instructions include:
1) Installing two sleeve bearings in the flywheel housing at specific depths and angles.
2) Installing covers on the back side of the flywheel housing.
3) Positioning gear assemblies and idler gears in the flywheel housing and installing bolts.
4) Lubricating and installing two adapters on the flywheel housing.
5) Installing the flywheel to complete the RPTO installation.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
- Removing and installing the rear power take-off, which involves installing sleeve bearings in the flywheel housing.
- Removing and installing the vibration damper and pulley, which involves using guide studs and lifting devices to position the components.
- Removing the crankshaft front seal using a slide hammer puller and puncturing the seal and wear sleeve.
- Installing the crankshaft front seal and wear sleeve using a seal installer tool.
- Removing the front cover by removing button head screws and nuts/spacers from studs.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating an O-ring seal and positioning adapters on the flywheel housing.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a Caterpillar 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating O-rings and positioning adapters on the flywheel housing.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions, illustrations, and notes about keeping components clean and applying anti-seize compound to bolts during installation.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions accompanied by illustrations and notes about keeping components clean and applying anti-seize compound as needed.
The document provides instructions for installing a crankshaft front seal on a Caterpillar C15 engine. It outlines the following steps:
1. Clean the outside of the crankshaft.
2. Use a seal locator, bolts, nut, and seal installer tool to position the new seal and wear sleeve on the crankshaft.
3. Push the seal and sleeve into place using the installer tool, taking care not to use any lubricant which could cause early failure.
The instructions emphasize that the seal and sleeve must be replaced together as a set, as they cannot be reused once separated. Proper cleaning and careful installation without lubricants is important to avoid premature wear
The document provides instructions for installing a crankshaft front seal on a Caterpillar C15 engine. It outlines the following steps:
1. Clean the outside of the crankshaft.
2. Use a seal locator, bolts, nut, and seal installer tool to position the new seal and wear sleeve on the crankshaft.
3. Push the seal and sleeve into place using the installer tool, taking care not to use any lubricant which could cause early failure.
The instructions emphasize that the seal and sleeve must be replaced together as a set, as they cannot be reused once separated. Proper cleaning and careful installation without lubricants is important to avoid premature wear
Caterpillar cat 330 f ln excavator (prefix kfa) service repair manual (kfa000...fksjksmmde
The document provides instructions to remove the rear power take-off (RPTO) from an excavator engine. It involves removing gears, hubs, adapters and sleeve bearings from the flywheel housing using press tools. O-rings and seals should also be replaced before installing the components in reverse order. Proper alignment of oil holes and lubrication of parts is important for correct installation.
The document provides instructions for removing and installing various engine components on a Caterpillar C9.3B industrial engine. It includes steps for removing and installing the crankshaft rear seal, flywheel housing, vibration damper and pulley, crankshaft front seal, front cover, and housing (front). Diagrams and part numbers for required tools are provided for each procedure. The document is part of a service manual for Caterpillar technicians repairing C9.3B engines.
1. The document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 323 excavator with a C7.1 engine.
2. To remove the flywheel, bolts must first be removed and guide studs installed before lifting the flywheel off using a lifting device. The flywheel ring gear can then be removed by heating and punching.
3. Flywheel installation requires cleaning, installing the ring gear by heating and pressing it on, checking the rear seal for leaks, lifting the flywheel onto guide studs and torquing the bolts.
Caterpillar cat 336 d2 l excavator (prefix dgr) service repair manual (dgr000...pfiskdmjekm
This document provides instructions for removing and installing a unit injector and unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step instructions that include disconnecting fuel lines and electrical connections, cleaning parts, replacing seals, and torquing bolts to specifications. Proper cleaning and installation of parts is emphasized to prevent leaks and engine damage.
Caterpillar cat 312 b l track type excavator (prefix 9gr) service repair manu...fjskkksmemm
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 312B excavator engine. It describes:
1) Removing bolts and washers to detach the flywheel housing adapter, then removing the adapter.
2) Removing bolts to separate the inner ring from the flywheel, then removing the ring.
3) Lifting the flywheel out of the housing using straps and a lifting device, as it weighs 50kg.
The installation section reverses the removal steps, heating the ring gear if it was removed previously, and includes checking flywheel runout after installation.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat 349 d excavator (prefix gkf) service repair manual (gkf00001 ...fjkskedmme
The document provides instructions for removing a travel motor and final drive from an excavator. It lists the required tools which include blocks, a hydraulic torque wrench assembly, link brackets, and cautions that fluids must be contained to prevent contamination. The procedure describes detaching hoses, loosening bolts, and using lifting equipment to remove the heavy travel motor assembly.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 325 c l excavator (prefix bfe) service repair manual (bfe0000...fjkskedmme
This document provides instructions for removing and installing various engine components on a Caterpillar 325C L Excavator powered by a 3126B engine, including:
- Camshaft removal and installation, requiring alignment of timing marks.
- Camshaft gear removal and installation, using a press and heating the gear.
- Camshaft bearing removal and installation, noting oil hole orientation.
- Engine oil pan removal and installation, after draining oil into an appropriate container.
Safety precautions are outlined, such as containing fluids and cleaning parts to prevent damage or rapid wear. Special tools required are also listed.
Caterpillar cat 735 c articulated truck (prefix lfj) service repair manual (l...ufjjsjekdkemme
The document provides instructions for removing and installing various drive shaft components on a Caterpillar 735C articulated truck, including:
1. Removing and installing the hitch drive shaft bearings in 13 steps.
2. Removing the center drive shaft in 8 steps and reinstalling it.
3. Removing the rear drive shaft in 9 steps and reinstalling it.
4. Removing the output transfer gears and draining the transfer gear oil in preparation for the work.
Caterpillar cat 336 d l excavator (prefix ppn) service repair manual (ppn0000...fjskekdmjekm
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) for a 336D L & 336D LN excavator. The disassembly procedure involves 30 steps that remove components like the head, port plate, bearing cups, pistons, pins, and springs. The assembly procedure involves 25 steps that install components in the reverse order, and notes that cleanliness is important during assembly. Tools required include retaining ring pliers, a dial indicator, and a bearing puller.
Caterpillar cat 312 d l excavator (prefix rhl) service repair manual (rhl0000...pfiskdmjekm
The document provides instructions for removing and installing an idler gear on a Caterpillar C4.2 engine. It describes:
1) Removing the front housing, idler gear bolt and washer, thrust plate, and idler gear from the idler gear shaft.
2) Using a puller tool to remove the idler gear bushing and idler shaft from the cylinder block.
3) Checking the idler shaft for wear and replacing if needed.
4) Measuring gear backlash and end play during installation and comparing to specifications.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
This document provides instructions for installing a rear power take-off (RPTO) on a 735 articulated truck with a C15 engine. The instructions include:
1) Installing two sleeve bearings in the flywheel housing at specific depths and angles.
2) Installing covers on the back side of the flywheel housing.
3) Positioning gear assemblies and idler gears in the flywheel housing and installing bolts.
4) Lubricating and installing two adapters on the flywheel housing.
5) Installing the flywheel to complete the RPTO installation.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
- Removing and installing the rear power take-off, which involves installing sleeve bearings in the flywheel housing.
- Removing and installing the vibration damper and pulley, which involves using guide studs and lifting devices to position the components.
- Removing the crankshaft front seal using a slide hammer puller and puncturing the seal and wear sleeve.
- Installing the crankshaft front seal and wear sleeve using a seal installer tool.
- Removing the front cover by removing button head screws and nuts/spacers from studs.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating an O-ring seal and positioning adapters on the flywheel housing.
The document provides instructions for removing and installing a rear power take-off (RPTO) on a Caterpillar 735 OEM articulated truck. The instructions include:
1) Using a driver group tool to install sleeve bearings in the flywheel housing at specific depths and angles.
2) Positioning gear assemblies, idler gears, and retainer assemblies and installing bolts.
3) Lubricating O-rings and positioning adapters on the flywheel housing.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions, illustrations, and notes about keeping components clean and applying anti-seize compound to bolts during installation.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing and installing the rear power take-off, which involves installing bushings and covers in the flywheel housing.
2. Removing and installing the vibration damper and pulley, which requires using tools to lift and position the components.
3. Procedures for removing and installing the crankshaft front seal, which includes using a slide hammer and seal installer tool.
The document contains detailed step-by-step instructions accompanied by illustrations and notes about keeping components clean and applying anti-seize compound as needed.
The document provides instructions for installing a crankshaft front seal on a Caterpillar C15 engine. It outlines the following steps:
1. Clean the outside of the crankshaft.
2. Use a seal locator, bolts, nut, and seal installer tool to position the new seal and wear sleeve on the crankshaft.
3. Push the seal and sleeve into place using the installer tool, taking care not to use any lubricant which could cause early failure.
The instructions emphasize that the seal and sleeve must be replaced together as a set, as they cannot be reused once separated. Proper cleaning and careful installation without lubricants is important to avoid premature wear
The document provides instructions for installing a crankshaft front seal on a Caterpillar C15 engine. It outlines the following steps:
1. Clean the outside of the crankshaft.
2. Use a seal locator, bolts, nut, and seal installer tool to position the new seal and wear sleeve on the crankshaft.
3. Push the seal and sleeve into place using the installer tool, taking care not to use any lubricant which could cause early failure.
The instructions emphasize that the seal and sleeve must be replaced together as a set, as they cannot be reused once separated. Proper cleaning and careful installation without lubricants is important to avoid premature wear
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe the required tools and step-by-step process for each removal.
2. Installing the crankshaft front seal, vibration damper and pulley, and front cover. Lubricants and torque specifications are provided where needed.
3. Detailed illustrations supplement the text instructions to clarify the component locations and installation/removal processes. Safety notices remind technicians to keep parts clean and inspect for damage.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe any required tools and steps to disassemble the components.
2. Installing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe cleaning, applying lubricants, and torques for reassembling the components.
3. Safety notices to keep parts clean and inspect components for damage are provided throughout.
The document provides instructions for removing and installing various engine components on a Caterpillar C15 engine, including:
1. Removing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The instructions describe the required tools and step-by-step process for each removal.
2. Installing the crankshaft front seal, vibration damper and pulley, and front cover. Lubricants and torque specifications are provided where needed.
3. Detailed illustrations supplement the text instructions to clarify the component locations and installation/removal processes. Safety notices remind technicians to keep parts clean and inspect for damage.
The document provides instructions for installing a crankshaft front seal on a Caterpillar 735 OEM articulated truck. It lists the required tools which include a seal locator, bolts, nut, and seal installer. The instructions note that the seal and wear sleeve must be replaced together as they cannot be reused once separated. The seal is installed using the listed tools, pressing it into place against the locator until fully seated.
The document provides instructions for installing a crankshaft front seal on a Caterpillar 735 OEM articulated truck. It describes:
1) Using a seal locator, bolts and nuts, and seal installer tool to position the new seal on the crankshaft.
2) The seal and wear sleeve must always be replaced together as a set.
3) The crankshaft front area must be kept clean from contaminants to prevent premature wear.
The document provides instructions for installing a crankshaft front seal on a 740 OEM articulated truck powered by a C15 engine. It describes using a seal locator, seal installer, bolts and nut to position the new seal and wear sleeve on the crankshaft. It advises cleaning the crankshaft and cautions not to use lubricant during installation of the seal and sleeve.
The document provides instructions for removing and installing various engine components on a Caterpillar 740 OEM articulated truck powered by a C15 engine. The instructions include removing and installing the rear power take-off, vibration damper and pulley, crankshaft front seal, and front cover. The procedures describe the required tools and parts, provide illustrations of the components, and list the step-by-step instructions for removal and installation of each component.
Similar to Caterpillar cat 735 articulated truck (prefix b1 n) service repair manual (b1n00001 and up) (15)
Toro reelmaster 6700 d (peugeot engine) mower service repair manualfjjsekekskmdm
This document is a service manual that provides information for troubleshooting, testing, and repairing major systems and components of the Reelmaster 6500-D and 6700-D. It contains chapters covering safety, product records, the engine, hydraulic system, electrical system, axles/planetaries/brakes, and cutting units. The introduction emphasizes the importance of following safety instructions to reduce the risk of injury while operating or servicing the machine.
Toro reelmaster 5610 mower service repair manualfjjsekekskmdm
This service manual provides information for technicians to troubleshoot, test, and repair major systems and components of the Reelmaster 5010 series mowers, including the 5210, 5410, 5510, and 5610 models. It covers safety instructions, product records and maintenance requirements, specifications and repairs for systems like the Kubota diesel engine, hydraulic system, electrical system, chassis, cutting units, and optional groomer. Technicians should refer to the operator's manuals for additional operating and maintenance instructions.
Toro hydroject 4000 service repair manualfjjsekekskmdm
This service manual provides information for technicians to troubleshoot, test, and repair the Hydroject 3000/4000 water injection system. It contains chapters covering safety, the engine, hydraulic system, electrical system, water system, wheels and brakes. Technicians are instructed to follow all safety procedures and refer to the operator's manual for operating instructions. The manual outlines maintenance schedules, specifications, diagrams, testing procedures, and repair instructions for the various systems.
Stihl fs 45 trimmer service repair manualfjjsekekskmdm
This document provides specifications and service information for STIHL models FS 45, 46, 55, FC 55, HL 45, and KM 55 powerheads. It includes specifications for the fuel system, gearboxes, and tightening torques. The document also provides troubleshooting information and procedures for servicing various engine and machine components, such as the engine, rewind starter, throttle control, fuel system, drive tube, and more. Diagrams illustrate the components and procedures.
New holland tvt155 tractor service repair manualfjjsekekskmdm
This document provides technical specifications and repair instructions for engines used in Case IH 797 tractors, including the 620.95, 620.96, 620.97, 620.98, and 620.99 engines. It covers specifications and procedures for the cylinder block, cylinder head, valves, crankshaft, pistons, con-rods, flywheel, timing gears, lubrication system, cooling system, intake/exhaust systems, and electronic engine control. Instructions are provided for maintenance, repairs, part replacement, and adjustments. Tightening torques and lubrication oil requirements are also included.
New holland ts115 a tractor service repair manualfjjsekekskmdm
This repair manual summary covers procedures for separating major components of TS-series tractors, including:
1. Separating the front axle and front support from the engine.
2. Separating the engine and front support from the transmission.
3. Separating the transmission, engine and front support from the rear axle.
4. Removing the engine from the tractor.
5. Removing the transmission from the tractor.
6. Procedures for removing the cab from tractors equipped with cab suspension.
The summary provides an overview of the contents and procedures covered in the repair manual for disassembling the main systems and components of TS-series tractors.
New holland td60 tractor service repair manualfjjsekekskmdm
This document is the service manual for TD60-TD95 straddle mount model tractors. It contains sections on general information, the engine system, clutches, mechanical transmission (12x4), reverser (12x12) and other systems. Each section provides specifications, views, removal and installation instructions, and troubleshooting information for the components covered. The manual is intended to guide service technicians in repairing and maintaining these tractors.
New holland t7530 tractor service repair manualfjjsekekskmdm
This document is a service manual that provides maintenance and repair instructions for tractor models T7510 through T7550. The manual contains over 50 sections covering all major vehicle systems, including the engine, transmission, axles, hydraulics, electrical systems, and more. Each section includes an overview and breakdown of components, along with torque specifications and fault codes. The introduction also outlines safety rules and instructions for properly servicing the equipment.
New holland lw170 b wheel loader service repair manualfjjsekekskmdm
This document provides a service manual for a CNH America LLC LW 170.B Wheel Loader. It includes:
- Table of contents listing the manual's sections and corresponding page numbers.
- Sections covering general information such as torque specifications, fluids and lubricants, and a metric conversion chart.
- Sections covering specific vehicle systems and components including engines, fuel system, electrical, steering, power train, brakes, hydraulics, and mounted equipment.
- Copyright information for CNH America LLC and notes on the manual's publication and revision dates.
New holland lw110 b wheel loader service repair manualfjjsekekskmdm
This document provides instructions for removing and installing an engine and radiator on a New Holland Construction LW 110.B wheel loader. The 3-step process includes: 1) preparing the machine by lowering attachments, releasing pressures, and disconnecting batteries; 2) attaching lifting devices to the engine compartment and removing panels; and 3) removing engine and radiator components and installing the new engine.
New holland c227 200 series compact track loader service repair manualfjjsekekskmdm
This document is a service manual for New Holland 200 Series skid steer loaders and compact track loaders, covering models C227, C232, C238, L213, L215, L218, L220, L223, L225, and L230. The manual contains sections on hydraulic, pneumatic, electrical and electronic systems, engines and PTO systems, transmissions, axles, brakes, steering, frames, cabs, user controls, positioning, tool attachment, hitching, digging and landscaping functions. Safety precautions and general specifications such as torque values are provided at the beginning.
Kawasaki kbh48 a trimmer brushcutter service repair manualfjjsekekskmdm
This document provides information for servicing trimmer/brushcutter engines produced by Kawasaki Heavy Industries, Ltd. It begins with notices regarding copyright and liability. It then lists abbreviations used in the manual. The next section provides information on exhaust emission control systems and warnings against tampering. The foreword outlines how to use the manual safely and properly. Finally, the document provides general guidance on cleaning, tightening, torque, and gasket replacement before beginning any service work.
Case sv280 tier 4 b (final) alpha series skid steer loader service repair manualfjjsekekskmdm
This document is a service manual that covers safety procedures, specifications, repair and maintenance instructions for Case Construction skid steer loaders and compact track loaders, including the SR210, SR240, SV280, TR270, and TR310 models. It addresses topics like the engine, fuel system, exhaust system, cooling system, lubrication system, hydraulic systems, electrical systems, cab controls, and more. Safety is emphasized, and qualified service personnel following the proper procedures are required for repairs. Specifications are provided.
Case sr270 tier 4b (final) alpha series skid steer loader service repair manu...fjjsekekskmdm
This document is a service manual that provides maintenance and repair instructions for SR270/SV340 skid steer loaders and TR340/TV380 compact track loaders with Tier 4B engines. It contains sections on the engine, power coupling, axles, hydrostatic drive, brakes, hydraulics, frames, wheels, tracks, cab climate control, electrical systems, front loader, platform/cab, and introduction/safety information. Repair and maintenance should only be performed by qualified dealership personnel using the proper tools and approved parts.
Case sr160 tier 4 b (final) alpha series skid steer loader service repair manualfjjsekekskmdm
This document provides instructions for removing the engine from SR130 and SR160 skid steer loaders with Tier 4 engines. The key steps include draining fluids, removing radiator, oil cooler, fan, muffler, intake tube, air cleaner housing, hoses, wires for glow plugs, starter, alternator, senders, and disconnecting batteries before removing engine mounting bolts. Safety precautions are provided to prevent injury when working on or around the engine.
New holland 9684 tractor service repair manualfjjsekekskmdm
This document provides instructions for removing, inspecting, and installing components of the air induction system on 84 Series tractors, including the air induction tube, rubber boot, and precleaner. The removal process involves removing shields, the hood, and clamps before separating parts. Inspection checks for cracks, wear, and debris. Installation follows the reverse of removal procedures and ensures a proper seal with tightened clamps.
Massey ferguson 5435 tractor ( - t163022 --- t186043) service parts catalogu...fjjsekekskmdm
This document provides a list of parts and their descriptions for Massey Ferguson 5425/5435 tractors. It includes 54 items ranging from engines and their components to cylinder blocks, crankshafts, pistons, and connecting rods. Each item is accompanied by a part number, quantity, description, and any relevant comments. The document contains detailed technical information for mechanics working on these tractor models.
Massey ferguson 5425 tractor (tier 3) service parts catalogue manual (part nu...fjjsekekskmdm
This document provides a parts list and descriptions for an engine and related components of a Massey Ferguson 5425 Tier 3 tractor. It includes 45 line items with part numbers, quantities, descriptions, and additional comments. The parts listed are for the engine, fan drive section, cylinder block, crankshaft, pistons, alternator, starter, and other components.
Massey ferguson 5425 tractor ( - t163022 --- t186043) service parts catalogu...fjjsekekskmdm
This document provides a list of parts and their descriptions for Massey Ferguson 5425/5435 tractors. It includes 54 items ranging from engines and their components to cylinder blocks, crankshafts, pistons, and connecting rods. Each item is accompanied by a part number, quantity, description, and any relevant comments. The parts are organized into sections for the engine and its equipment, cylinder block configurations for non-turbocharged and turbocharged models, and crankshaft, piston, and connecting rod components.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
2. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i07435098
Rear Power Take-Off (RPTO) - Install - If Equipped
SMCS - 1165-012-RE
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0520 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Illustration 1 g01134277
1. Install sleeve bearing (12) in the flywheel housing with Tooling (A). The split in the sleeve
bearing should be located at Angle (Y), which is 15 ± 1 degrees from the vertical centerline.
The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm (0.08 ± 0.02 inch).
2. Install cover (10) and the bolts on the back side of the flywheel housing.
Illustration 2 g01134279
3. Install sleeve bearing (11) in the flywheel housing with Tooling (A). The split in the sleeve
bearing should be located at Angle (X), which is 15 ± 1 degrees from the horizontal
centerline. The bearing should be installed to Depth (Z), which is 2.0 ± 0.5 mm
(0.08 ± 0.02 inch).
4. Install cover (9) and the bolts on the back side of the flywheel housing.
2/4735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 3 g01134263
5. Use Tooling (A) and install sleeve bearing (8) in adapter (2). Install the O-ring seal on the
adapter.
Illustration 4 g01134262
6. Position gear assembly (6) and gear assembly (7) in the flywheel housing.
3/4735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Illustration 5 g01115921
7. Position idler gears (5) and retainer assemblies (4). Install bolts (3). Tighten bolts (3) to a
torque of 100 ± 20 N·m (74 ± 15 lb ft).
8. Lubricate the O-ring seal on the adapters with clean engine oil. Position adapters (2) on the
flywheel housing and install bolts (1).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Dec 6 09:33:46 UTC+0800 2019
4/4735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i05009357
Vibration Damper and Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure Type 1
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
B 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/5735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Illustration 1 g01044774
1. Remove one bolt (4). Install Tooling (B) and a suitable lifting device to vibration damper
(3) and crankshaft pulley (1). The weight of vibration damper (3) and crankshaft pulley (1)
is approximately 57 kg (125 lb).
2. Remove one bolt (2). Install Tooling (A).
3. Remove remaining bolts (2). Remove vibration damper (3) and crankshaft pulley (1) from
the crankshaft.
4. Remove bolts (4). Remove spacer (5). Remove vibration damper (3) from crankshaft pulley
(1). The weight of vibration damper (3) is approximately 34 kg (75 lb).
Installation Procedure Type 1
Table 2
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
B 138-7575 Link Bracket 1
C 4C-5592 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
2/5735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. NOTICE
Thoroughly inspect the viscous damper for signs of leakage or for signs
of a dented (damaged) case. Either of these conditions can cause the
weight to make contact with the case. This can affect the viscous
damper's operation.
Illustration 2 g01044774
1. Position vibration damper (3) on crankshaft pulley (1). The weight of vibration damper (3)
is approximately 34 kg (75 lb).
2. Install spacer (5) on the vibration damper. Install bolts (4) and tighten the bolts to a torque
of 135 ± 20 N·m (100 ± 15 lb ft).
3. Install Tooling (B) and a suitable lifting device on vibration damper (3) and crankshaft
pulley (1). The weight of vibration damper (3) and crankshaft pulley (1) is approximately
57 kg (125 lb). Install the vibration damper and the crankshaft pulley on Tooling (A).
4. Apply Tooling (C) to bolts (2). Install the bolts. Remove Tooling (A) and install the
remaining bolts. Tighten the bolts to a torque of 215 ± 40 N·m (159 ± 30 lb ft).
Removal Procedure Type 2
Table 3
Required Tools
3/5735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
Illustration 3 g03181887
1. Remove pulley (1) and the belt. Refer to Belt Tensioner - Remove and Install.
Illustration 4 g03181936
2. Remove one bolt (2). Install Tooling (A) and a suitable lifting device to vibration damper
(4). Remove bolts (2), spacer (3), and vibration damper (4). The weight of vibration damper
(4) is approximately 13.7 kg (30.22 lb).
Installation Procedure Type 2
Table 4
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(5/8 - 18 NF by 7 inch)
1
C 4C-5592 Anti-Seize Compound 1
4/5735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 5 g03181936
1. Install Tooling (A) into the Crankshaft. Position vibration damper (4) onto Tooling (A). The
weight of vibration damper (3) is approximately 14 kg (30 lb).
2. Apply Tooling (C) onto bolts (2). Install spacer (3) and bolts (2).
Illustration 6 g03181887
3. Install pulley (1). Refer to Belt Tensioner - Remove and Install.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Dec 6 09:34:41 UTC+0800 2019
5/5735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210415
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly,
"Vibration Damper and Pulley - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/2735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. Illustration 1 g01044861
1. Use Tooling (A) or a punch and hammer in order to puncture three or more holes in wear
sleeve (2).
2. Use Tooling (A) to remove the wear sleeve.
3. Use Tooling (A) or a punch and hammer in order to puncture three or more holes in
crankshaft front seal (1).
4. Use Tooling (A) to remove the crankshaft front seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Dec 6 09:35:37 UTC+0800 2019
2/2735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210423
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B
5P-1733 Seal Locator 1
5P-1737 Bolt 3
9S-8858 Nut (Seal Installer) 1
6V-6142 Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The crankshaft front seal and the wear sleeve must be replaced at the same time.
Once the crankshaft front seal and the wear sleeve are separated, these components cannot
be used again.
Note: Do not use any type of lubricant during the installation of the crankshaft front seal
and the wear sleeve.
1. Clean the outside diameter of the crankshaft.
1/2735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 1 g01116116
2. Use Tooling (B) to install crankshaft front seal (1) and wear sleeve (2).
Note: Install the crankshaft front seal with the arrow that shows the direction of crankshaft
rotation toward the front of the engine.
End By:
a. Install the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration
Damper and Pulley - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Dec 6 09:36:33 UTC+0800 2019
2/2735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210465
Front Cover - Remove
SMCS - 1166-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01007036
1/2735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. 1. Remove button head screws (1).
2. Remove nuts (5) and spacers (4) from studs (3).
3. Remove front cover (2) and the seal from the front housing.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Dec 6 09:37:28 UTC+0800 2019
2/2735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210470
Front Cover - Install
SMCS - 1166-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01007036
1/2735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. 1. Position the seal and front cover (2) on studs (3).
2. Install button head screws (1). Tighten the button head screws to a torque of 21 ± 3 N·m
(15 ± 2 lb ft).
3. Install spacers (4) and nuts (5) on studs (3).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Dec 6 09:38:24 UTC+0800 2019
2/2735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Shutdown SIS
Previous Screen
Product: ARTICULATED TRUCK
Model: 735 ARTICULATED TRUCK B1N
Configuration: 735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine
Disassembly and Assembly
C15 and C18 Engines for Caterpillar Built Machines
Media Number -RENR8261-28 Publication Date -01/08/2015 Date Updated -28/08/2018
i02210493
Gear Group (Front) - Remove
SMCS - 1206-011
Removal Procedure
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Do not turn the crankshaft or the camshaft while the camshaft gear is
removed. If the front gear group is not correctly timed during
installation, interference can occur between the pistons and the valves,
resulting in damage to the engine.
1/3735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 2 g01047233
Note: Shaft assembly (13) and stub shaft (15) must be removed in order to remove plate
(16).
Note: If shaft assembly (13) is removed, the backlash for the camshaft gear and the
adjustable idler gear will need to be readjusted. Refer to Testing and Adjusting, "Gear
Group (Front) - Time".
4. Remove nuts (12) and remove shaft assembly (13).
5. Remove nuts (14) and remove shaft assembly (15).
6. Remove bolts (11) and remove shaft assembly (10).
7. Remove locking bolts (17) that hold plate (16) to the cylinder block. Remove plate (16) and
the integral seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Dec 6 09:39:20 UTC+0800 2019
3/3735 Articulated Truck B1N00001-UP (MACHINE) POWERED BY C15 Engine(SEB...
2019/12/6https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...