The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve seats, bridge dowels, valve guides, and oil pan. The removal process involves disconnecting related components and removing mounting bolts, while installation involves cleaning surfaces, installing new gaskets and seals, and tightening bolts in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The procedures involve using various tools to remove and install gaskets and seals, cleaning surfaces, and tightening bolts in a specific sequence while applying lubricants.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The instructions are step-by-step and include notes about cleaning, lubricating, and tightening components to the specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve guides, bridge dowels, and oil pan. The multi-step procedures describe draining oil, removing and installing bolts, gaskets and seals, checking clearances, and tightening fasteners in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve seats, bridge dowels, valve guides, and oil pan. The removal process involves disconnecting related components and removing mounting bolts, while installation involves cleaning surfaces, installing new gaskets and seals, and tightening bolts in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The procedures involve using various tools to remove and install gaskets and seals, cleaning surfaces, and tightening bolts in a specific sequence while applying lubricants.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The instructions are step-by-step and include notes about cleaning, lubricating, and tightening components to the specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve guides, bridge dowels, and oil pan. The multi-step procedures describe draining oil, removing and installing bolts, gaskets and seals, checking clearances, and tightening fasteners in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil before reassembling components and installing seals, retainer and cover.
3. Draining swing motor oil before disconnecting hoses and removing bolts to detach the motor.
4. Dismantling the swing motor involves removing valves, seals, springs and using tools to separate individual parts like pistons, plates and barrels.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix YCF) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other parts. Safety warnings are provided to prevent injury from spring forces.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs and seals. Tools required include a transmission repair stand, lifting eye assembly, driver group and various bolts, pins and seals. Technicians are advised to mark components for reinstallation and take care when removing parts to avoid damage.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix XBH) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar Cat 345D L Excavator (Prefix JKN) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for installing a travel motor on an excavator. It lists the required tools and parts. The procedure has 33 steps that include installing seals, spacers, pistons, plates, bearings and other components into the travel motor housing and barrel. Measurements are taken throughout to ensure proper assembly. The travel motor is then installed on the excavator and filled with the correct oil type.
Caterpillar Cat 336E L Excavator (Prefix FJH) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a travel motor. It details 27 steps for assembling the travel motor that include installing seals, springs, pistons, and other components in the proper order and orientation. Thirteen steps are listed for disassembling the final drive, which include removing the cover, gears, and planetary gear assembly. Personal injury warnings are provided and all components must be cleaned before assembly.
Caterpillar Cat 336E L Excavator (Prefix BZY) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor of a 336E L excavator. The disassembly procedure involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly procedure instructs assembling the travel motor in the reverse order, noting proper lubrication and torque specifications for reinstalling parts. Special care must be taken when handling springs or parts under spring force to avoid injury.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It describes 37 steps to disassemble the final drive by removing gears, shafts, housings, seals and other components. It then describes 34 steps to reassemble the final drive, including pressing in new bearings, installing seals, adjusting bearing preload with shims, and applying threadlocker to bolts. Precise tools and lifting devices are required due to the heavy weights of up to 550 kg involved.
Caterpillar Cat 336E L Excavator (Prefix DPX) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor on a 336E L excavator. The disassembly process involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on lubricating parts and ensuring proper alignment of components.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fskekkdmdmdm3e
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It describes removing over 30 components of the travel motor including the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates and more.
3) Detailed illustrations are provided to accompany each step showing how to remove each component using the recommended tools.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the final drive and travel motor on a 336D L excavator. It describes 13 steps to remove the component, which include disconnecting hoses, removing bolts and brackets, and lifting the final drive and travel motor assembly out. 11 steps are listed to install the component, in reverse order, including attaching lifting devices, positioning the assembly, and reinstalling hoses and covers. Tools and torque specifications are provided.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLD) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling the final drive of a 325C excavator. It lists required tools and gives step-by-step directions to remove and install components like gears, carriers, seals, and housings. Cleanliness is emphasized and O-rings, gaskets, and seals should always be replaced. The assembly procedure is the reverse of the disassembly with notes to apply lubricants and check parts for wear.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a C13 engine. The removal procedure involves 11 steps including removing bolts, gears, seals, and bearings. The installation procedure involves 12 steps including cleaning parts, installing bearings, seals, gears, and bolts while ensuring proper dimensions and torque specifications are followed. Tools required include drivers, link brackets, guide studs, and installation tools.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing various components of a Caterpillar 621E wheel scraper, including:
1) Removing and installing the push-pull plate that connects the push-pull spring to the support assembly.
2) Disassembling and assembling the push-pull spring itself by removing discs and plates.
3) A detailed process for removing and installing the ejector cylinder, which requires the use of lifting tools and wood blocks due to the cylinder's weight.
4) Brief instructions for removing and adjusting the position of the lower front and guide rollers on the ejector assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Key steps include:
1. Removing bolts, seals and components to separate the swivel housing, rotor and cover.
2. Applying clean oil before reassembling components and installing seals, retainer and cover.
3. Draining swing motor oil before disconnecting hoses and removing bolts to detach the motor.
4. Dismantling the swing motor involves removing valves, seals, springs and using tools to separate individual parts like pistons, plates and barrels.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix YCF) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a piston pump. It outlines 30 steps for assembly, beginning with installing various bearings, seals, pistons, springs and other components in the proper order. Disassembly instructions describe 8 steps, including removing the head, port plate, bearings, pistons, pins and other parts. Safety warnings are provided to prevent injury from spring forces.
Caterpillar Cat 312D L Excavator (Prefix XGK) Service Repair Manual Instant D...fskekkdmdmdm3e
- The document provides instructions for removing and installing the idler gear of the front gear group on a C4.2 engine for Caterpillar built machines.
- To remove the idler gear, the front housing must first be removed. Then the idler gear bolt, thrust plate, and idler gear can be taken off the idler gear shaft. An idler shaft puller and driver group may be needed.
- To install the idler gear, first press in a new bushing if needed. Then install the idler shaft, idler gear, thrust plate, washer and idler gear bolt. Tighten the bolt to the specified torque.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly process removes components like housing, gears, seals and bearings. The 22 step assembly process reverses this to rebuild the final drive, applying loctite and torquing bolts to specification. Tools required include link brackets, crossblocks, drivers and torque wrenches. Safety precautions are noted for releasing spring forces.
Caterpillar Cat 336F and 336F L Excavator (Prefix DSW) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling the travel motor on 336F and 336F L excavator models. The 27-step procedure includes removing components like the motor head assembly, piston assemblies, barrel assembly, springs and seals. Tools required include a transmission repair stand, lifting eye assembly, driver group and various bolts, pins and seals. Technicians are advised to mark components for reinstallation and take care when removing parts to avoid damage.
Caterpillar Cat 336D2 and 336D2 L Excavator (Prefix XBH) Service Repair Manua...fskekkdmdmdm3e
The document provides instructions for installing a swivel on an excavator. It describes using lifting devices and tools to position the swivel. O-rings and seals are installed on the swivel housing and rotor before assembling them together. Bolts are used to secure the parts and the swivel is tested for leaks by applying air pressure. Finally, hoses and fittings are reconnected to complete the installation.
Caterpillar Cat 345D L Excavator (Prefix JKN) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for installing a travel motor on an excavator. It lists the required tools and parts. The procedure has 33 steps that include installing seals, spacers, pistons, plates, bearings and other components into the travel motor housing and barrel. Measurements are taken throughout to ensure proper assembly. The travel motor is then installed on the excavator and filled with the correct oil type.
Caterpillar Cat 336E L Excavator (Prefix FJH) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling a travel motor. It details 27 steps for assembling the travel motor that include installing seals, springs, pistons, and other components in the proper order and orientation. Thirteen steps are listed for disassembling the final drive, which include removing the cover, gears, and planetary gear assembly. Personal injury warnings are provided and all components must be cleaned before assembly.
Caterpillar Cat 336E L Excavator (Prefix BZY) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor of a 336E L excavator. The disassembly procedure involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly procedure instructs assembling the travel motor in the reverse order, noting proper lubrication and torque specifications for reinstalling parts. Special care must be taken when handling springs or parts under spring force to avoid injury.
Caterpillar Cat 330F and 330F L Excavator (Prefix LCG) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling a final drive on an excavator model 330F. It describes 37 steps to disassemble the final drive by removing gears, shafts, housings, seals and other components. It then describes 34 steps to reassemble the final drive, including pressing in new bearings, installing seals, adjusting bearing preload with shims, and applying threadlocker to bolts. Precise tools and lifting devices are required due to the heavy weights of up to 550 kg involved.
Caterpillar Cat 336E L Excavator (Prefix DPX) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for disassembling and assembling the travel motor on a 336E L excavator. The disassembly process involves removing 27 individual parts from the travel motor in a specific sequence using various tools. The assembly process reverses the disassembly steps and provides additional details on lubricating parts and ensuring proper alignment of components.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fskekkdmdmdm3e
1) The document provides step-by-step instructions for disassembling the travel motor of a 336D2L excavator.
2) It describes removing over 30 components of the travel motor including the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates and more.
3) Detailed illustrations are provided to accompany each step showing how to remove each component using the recommended tools.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fskekkdmdmdm3e
The document provides instructions for removing and installing the final drive and travel motor on a 336D L excavator. It describes 13 steps to remove the component, which include disconnecting hoses, removing bolts and brackets, and lifting the final drive and travel motor assembly out. 11 steps are listed to install the component, in reverse order, including attaching lifting devices, positioning the assembly, and reinstalling hoses and covers. Tools and torque specifications are provided.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLD) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling the final drive of a 325C excavator. It lists required tools and gives step-by-step directions to remove and install components like gears, carriers, seals, and housings. Cleanliness is emphasized and O-rings, gaskets, and seals should always be replaced. The assembly procedure is the reverse of the disassembly with notes to apply lubricants and check parts for wear.
Caterpillar Cat 325C and 325C L Excavator (Prefix JLC) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for removing and installing a crankshaft wear sleeve and crankshaft gear on a 325C excavator. It describes using various tools to distort and remove the existing wear sleeve and instructions for installing a new sleeve using a multi-piece installer tool. It also outlines steps for removing the crankshaft gear using a bearing puller and installing the gear by heating it and pressing it onto the crankshaft. The document provides maintenance technicians with detailed parts and tool information as well as safety notices for completing these tasks.
Caterpillar Cat 345D L Excavator (Prefix MLK) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for assembling and installing a travel motor. It outlines 34 steps for assembling components like pistons, seals, plates, and bearings. It also describes using tools to measure clearances and distances during assembly. Finally, it details installing the assembled travel motor using lifting devices and bolts, and connecting hydraulic hose assemblies.
Caterpillar Cat 345D L Excavator (Prefix KFH) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides instructions for removing and installing the rear gear group and rear crankshaft seal of a C13 engine. The removal procedure involves 11 steps including removing bolts, gears, seals, and bearings. The installation procedure involves 12 steps including cleaning parts, installing bearings, seals, gears, and bolts while ensuring proper dimensions and torque specifications are followed. Tools required include drivers, link brackets, guide studs, and installation tools.
This document provides instructions for removing and installing a camshaft on a Caterpillar 3306B engine. It describes:
1) Marking the gears to ensure proper timing during removal and installation.
2) Removing the camshaft bolts and carefully removing the camshaft.
3) Cleaning and lubricating the camshaft lobes and bearings before installation.
4) Aligning the timing marks and installing the camshaft bolts to complete the process.
The document provides instructions for removing and installing various components of a Caterpillar 621E wheel scraper, including:
1) Removing and installing the push-pull plate that connects the push-pull spring to the support assembly.
2) Disassembling and assembling the push-pull spring itself by removing discs and plates.
3) A detailed process for removing and installing the ejector cylinder, which requires the use of lifting tools and wood blocks due to the cylinder's weight.
4) Brief instructions for removing and adjusting the position of the lower front and guide rollers on the ejector assembly.
This document provides assembly instructions for a final drive on an excavator. It involves assembling and installing several components in the following order: installing bearings and determining shim thickness; installing seals; installing dowel pins; installing the housing on the motor housing; installing coupling gear, bolts, and ring gear; assembling carrier assemblies; installing gears, shafts, and retaining rings; installing the cover and testing for leaks. The process requires precision measurements and uses several specialized tools to properly assemble the final drive.
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
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Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
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Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
1. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090026
Cylinder Head Assembly
SMCS - 1100-011; 1100-012
Remove Cylinder Head Assembly
Start By:
a. remove rocker shaft assemblies and push rods
b. remove water temperature regulator
c. remove aftercooler housing
d. remove fuel injection lines
e. remove exhaust manifold
Typical Example
1. Remove bolts (1) from the alternator bracket.
2. Remove the bolts that hold plate (3) and remove the plate.
3. Disconnect water line (2) from the air compressor.
NOTE: Turn the water line tee toward the lifting bracket in order to provide clearance to remove the
head bolt.
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2. 4. Remove bolts (4) and (5) that hold the cylinder head assembly to the cylinder block.
5. Fasten a hoist and remove the cylinder head assembly. The weight is approximately 135 kg (300
lb).
NOTICE
Do not put the cylinder head assembly down on a flat surface. This can
cause damage to the fuel injection valves.
6. Remove the gasket and seals from the spacer plate.
Install Cylinder Head Assembly
NOTE: Be sure a new gasket has been installed between the spacer plate and the cylinder block. See
topic, "Remove & Install Spacer Plate".
1. Thoroughly clean the spacer plate and the bottom surface of the cylinder head assembly. Install a
new head gasket, new seals (1) and two O-ring seals (2).
2. Fasten a hoist and put the cylinder head assembly (3) in position on the cylinder block.
3. Tighten the bolts in sequence shown in Illustration D11970.
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3. (1) Large bolts (3/4 inch). Put 6V4876 Molycoat Paste Lubricant on bolt threads and between washers and
underside of bolt heads.
(2) Small bolts (3/8 inch). See Step 4h.
4. Install the cylinder head bolts and washers. Tighten the bolts in sequence shown.
a. Tighten bolts 1 through 14 in number sequence to 270 ± 25 N·m (200 ± 20 lb ft).
b. Tighten bolts 1 through 14 in number sequence to 470 ± 20 N·m (345 ± 15 lb ft).
c. Tighten bolts 1 through 14 in number sequence again to 470 ± 20 N·m (345 ± 15 lb ft).
d. Install the rocker arm shafts for the engine valves and the remaining (3/4 in) bolts and/or
compression brake studs.
e. Tighten bolts 15 through 26 in number sequence to 270 ± 25 N·m (200 ± 20 lb ft).
f. Tighten bolts 15 through 26 in number sequence to 450 ± 20 N·m (330 ± 15 lb ft).
g. Tighten bolts 15 through 26 in number sequence again to 450 ± 20 N·m (330 ± 15 lb ft).
h. Tighten the thirteen small bolts (2) to 45 ± 7 N·m (33 ± 5 lb ft).
5. Make an adjustment to the valves to have a clearance of 0.38 mm (.015 in) for intake and 0.76
mm (.030 in) for exhaust. Tighten the locknuts for the valve adjustment screws to a torque of 28 ± 4
N·m (21 ± 3 lb ft).
6. Install the valve cover bases and the inner fuel lines. See topic, "Install Rocker Shaft Assemblies
& Push Rods".
7. Install the valve covers. See topic, "Install Valve Covers".
Typical Example
8. Install plate (4).
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4. 9. Connect the water line to the air compressor.
10. Install bolts (5) for the alternator bracket.
End By:
a. install exhaust manifold
b. install fuel injection lines
c. install aftercooler housing
d. install water temperature regulator
e. install rocker shaft assemblies and push rods
Copyright 1993 - 2021 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu May 13 11:46:03 UTC+0800 2021
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5. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090027
Spacer Plate
SMCS - 1221-011; 1221-012
Remove Spacer Plate
Start By:
a. remove cylinder head assembly
1. Remove spacer plate (1) from the cylinder block.
NOTICE
Do not cause damage to the dowels.
2. Remove the spacer plate gasket and two O-ring seals.
Install Spacer Plate
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6. 1. Thoroughly clean the spacer plate and cylinder block surface. Install two O-ring seals (1) in the
cylinder block.
NOTICE
Both surfaces of the spacer plate, top of cylinder block and both sides
of the spacer plate gasket must be clean and dry. Gasket adhesives or
other substances must not be used on these surfaces.
2. Install a new gasket between the spacer plate and cylinder block. Put spacer plate (2) in position
on the cylinder block.
3. Check cylinder liner projection. See topic, "Install Cylinder Liners".
End By:
a. install cylinder head assembly
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7. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090028
Valves
SMCS - 1105-011; 1105-012
Remove Valves
Start By:
a. remove cylinder head assembly
1. Use Tool (A) to compress springs (1).
2. Remove the locks.
3. Remove Tool (A), the valve, the rotocoil, and the spring.
NOTE: If a valve can be used again, put identification on the valve for location at installation.
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8. 4. Use Tool (B) to check spring force. The specifications for the spring are given in Specifications
Manual, SENR6470.
5. Do Steps 1 through 4 again for the remainder of the valves.
Install Valves
1. Put clean engine oil on the valve stem. Install washer (3), spring (2), rotocoil (1) and the valve.
2. Use Tool (A) to compress the spring.
3. Install locks (4) with the thick end up.
Locks can be thrown from valve when compressor is released, if they
are not in their correct position on the valve stem.
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9. 4. Remove the compressor and hit the valve with a soft faced hammer to be sure locks are in their
correct position on the valve.
5. Do Steps 1 through 4 again for the remainder of the valves.
End By:
a. install cylinder assembly
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10. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090029
Valve Seat Inserts
SMCS - 1103-010
Remove & Install Valve Seat Inserts
Start By:
a. remove valves
1. Use Tool (A) to remove the valve seat inserts from the cylinder head.
2. Clean and remove any burrs from the valve seat bores.
NOTE: For reconditioning information of the cylinder head, see Service Training Meeting Guide,
SESV1202.
NOTE: The following steps are for the installation of the valve seat inserts.
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11. 3. Lower the temperature of the new valve seat inserts. Use Tool (B) to install the new valve seat
inserts in the cylinder head.
End By:
a. install valves
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12. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090030
Bridge Dowels
SMCS - 1121-011; 1121-012
Remove Bridge Dowels
Start By:
a. remove valves
1. Use Tool (A) to remove bridge dowel (1).
Install Bridge Dowels
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13. 1. Use Tool (A) to install the bridge dowel.
End By:
a. install valves
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14. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090031
Valve Guides
SMCS - 1104-011; 1104-012
Remove Valve Guides
Start By:
a. remove valves
1. Use Tool (A) to remove the valve guides.
Install Valve Guides
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15. 1. Put clean engine oil on the outside of the valve guide.
2. Use Tool (A) to install the valve guides.
3. After installation, the inside diameter of the valve guide must be 9.487 ± 0.025 mm (.3735
± .0010 in). The maximum diameter of used guides is 8.538 mm (.3361 in).
End By:
a. install valves
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16. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090032
Oil Pan & Plate
SMCS - 1302-011; 1302-012
Remove Oil Pan & Plate
Typical Example
1. Drain the oil from the engine into a suitable container for storage or disposal.
2. Remove the lower clamp and bracket that hold the breather tube to the cylinder block and oil
pan.
3. Remove all but four of the bolts (1) that hold the oil pan to the cylinder block.
Use two persons to hold the oil pan in position while the last four bolts
are removed.
4. Remove the oil pan (2). Weight of the oil pan is 57 kg (126 lb).
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17. 5. Remove suction bell (3). Remove suction bell and tube (4). Remove oil supply tube (5).
Remove plate (6).
Install Oil Pan & Plate
1. Put plate (1) in position on the cylinder block. Put suction bell and tube (2) in position on the oil
pump and cylinder block. Install the bolts that hold it.
2. Install oil supply tube (4).
3. Install the suction bell (3).
4. Install two 3/8 in 16 NC Guide Pins 6 in long in the cylinder block. Put the oil pan (5) in
position on the cylinder block. Install all but two of the bolts that hold it. Remove the two guide
pins. Install the last two bolts.
5. Fill the engine with oil to the correct level. See the Operation & Maintenance Manual.
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18. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090033
Oil Pump
SMCS - 1304-016; 1304-010; 1304-015
Remove & Install Oil Pump
Start By:
a. remove oil pan
1. Remove oil supply tube (1) and suction bell and tube (2).
2. Remove bolts (3) that hold the oil pump to the cylinder block and remove oil pump (4).
3. To install, put oil pump (4) in position on the cylinder block. Install the bolts that hold the oil
pump to the cylinder block.
4. Put clean engine oil on the O-ring seals of the tubes.
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19. 5. Install oil supply tube (1), suction bell and tube (2).
End By:
a. install oil pan
Disassemble Oil Pump
Start By:
a. remove oil pump
1. Remove the bolt and washer that hold the gear on the shaft.
2. Use Tool (A) and remove drive gear (1) from the shaft. Remove the key from the shaft.
3. Remove retainer (3) for the bypass valve. Remove the spring and the bypass valve.
4. Remove cover (2) from the pump body.
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20. 5. Use Tool (B) and remove the bearings from the cover.
6. Remove gears (5) from pump body (4).
7. Use Tool (B) and remove the bearings from pump body (4).
Assemble Oil Pump
1. Use Tool (B) to install the bearings in the pump body. Install the bearings so the joint in the
bearings is 30 ± 15 degrees from the center line of the oil pump outlet passage (2).
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21. 2. Install idler gear and drive gear (5) in the oil pump body (4). Put clean engine oil on the
bearings and the gears.
3. Use Tool (A) and install the bearings in cover (2). Install the bearings so the joint of the bearing
bores toward oil pump outlet passage (6).
4. Install bypass valve (7), spring (8) and the retainer.
5. Install the key on the shaft.
6. Install gear (1) on the shaft. Install the washer and bolt that hold the gear on the shaft. Be sure
the pump turns freely after assembly.
End By:
a. install oil pump
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22. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090034
Piston Cooling Tubes
SMCS - 1307-010
Remove & Install Piston Cooling Tubes
Start By:
a. remove oil pump
NOTE: The piston and connecting rod were removed for better illustration.
1. Remove bolts (1). Remove piston cooling tubes (2) from the engine. Use Tool (A) to turn the
crankshaft in a clockwise direction (as seen from the front of the engine) to get access to all of the
piston cooling tubes.
NOTE: The following steps are for the installation of the piston cooling tubes.
2. Check the alignment of the piston cooling tubes with Tool (B). See Use Of 5P8709 Tool Group
for Alignment Of Piston Cooling Jets, SMHS7267 for the correct alignment procedure.
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23. 3. Install piston cooling tubes (2) on the engine. Use Tool (A) to turn the crankshaft clockwise (as
seen from the front of the engine) to get access for the installation of the piston cooling tubes.
End By:
a. install oil pump
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24. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 627F WHEEL TRACTOR 1DL
Configuration: 627F Wheel Tractor Scraper 1DL00001-UP (MACHINE)
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090035
Pistons & Connecting Rod Assemblies
SMCS - 1225-011; 1225-012; 1225-017
Remove Pistons & Connecting Rod Assemblies
Start By:
a. remove cylinder head assembly
b. remove oil pump
c. remove piston cooling tubes
1. Remove the carbon ridge from the top inside surface of the cylinder liners.
2. Turn the crankshaft until two pistons are at bottom center.
3. Remove bolts (1) and the bearing caps. Push the rods and pistons up until the rings are out of
the cylinder liners.
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25. 4. Remove pistons (2) and connecting rods from the cylinder liners.
5. Do Steps 1 through 4 for the remainder of the pistons and connecting rods.
Install Pistons & Connecting Rod Assemblies
1. Put clean engine oil on piston rings, connecting rod bearings and cylinder liners.
2. Use Tool (A), and install piston (2) and the connecting rod in the cylinder liner.
3. Install the bearing cap on the connecting rod with the number on the side of the bearing cap on
the same side and same number as on the connecting rod.
4. Put 2P2506 Thread Lubricant on the threads of the bolts. Install the nuts, and tighten them to
a torque of 90 ± 8 N·m (67 ± 6 lb ft). Put a mark on the nuts and cap, and tighten the nuts an extra
90 ± 5 degrees.
5. Do Steps 1 through 4 for the remainder of the pistons and connecting rods.
End By:
a. install piston cooling tubes
b. install oil pump
c. install cylinder head assembly
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26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Disassemble & Assemble Pistons & Connecting Rod
Assemblies
Start By:
a. remove pistons and connecting rod assemblies
1. Remove bearings (3) from the connecting rod and connecting rod cap.
2. Remove retainer ring (1) with Tool (A).
3. Remove pin (2) and connecting rod (4) from the piston.
4. Remove piston rings (5) from the piston with Tool (B). Clean the piston ring grooves on the
pistons with an acceptable ring groove cleaning tool.
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28. NOTE: See, Use Of Piston Bearing Removal And Installation Tools, Special Instructions,
SMHS7295.
5. Heat connecting rod (4) in an oven to a temperature of 177° to 260°C (350° to 500° F). Never
use a direct flame to heat a connecting rod.
6. Put connecting rod (4) in position on the base plate of Tool (C). Put a new rod pin bearing (6)
on the adapter part of Tool (C).
NOTE: The old bearing is pushed out by Tool (C) as the new bearing is installed.
7. Use Tool (C) to push the new bearing into the connecting rod until the push adapter of Tool (C)
makes full contact with the connecting rod surface.
8. Use a pin boring machine to make the rod pin bearing the correct size. The bore in the new rod
pin bearing must be 50.830 ± 0.008 mm (2.0012 ± .0003 in).
9. Check the clearance between the ends of the piston rings. See the topic, "Pistons & Rings" in
Specifications Manual, SENR6470.
10. Install the oil ring spring in the oil ring groove of the piston.
NOTE: The oil ring is to be installed over the spring with the oil ring end gap 180° from the oil
ring spring joint.
11. Install the oil ring on the piston with tool (B).
12. Install the second (intermediate) piston ring with the side that has the identification "UP-2"
toward the top of the piston. Use Tool (B) to install the ring.
13. Install the first (top) piston ring with the side that has the identification "UP-1" toward the top
of the piston. Use Tool (B) to install the ring.
NOTE: After the installation of all three piston rings, put the piston rings in position so the end
gaps are 120 degrees apart.
14. Put the piston in position on connecting rod (4). Put clean engine oil on pin (2), and install the
pin. Install retainer rings (1) with Tool (A). Make sure the retainer rings are in the grooves of the
piston.
15. Install bearings (3) in the connecting rod and connecting rod cap.
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