This document provides instructions for removing and installing various engine components on a Caterpillar 3406C diesel engine, including:
1. Removing and installing the spacer plate, valves, valve seat inserts, bridge dowels, valve guides, oil pan and plate, and oil pump.
2. Disassembling the oil pump by removing the drive gear, retainer, spring, and bypass valve.
3. Cleaning surfaces and applying new seals during reinstallation of components. Special tools are required for some removal and installation steps.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including:
1. Removing the cylinder head assembly, valves, valve seat inserts, bridge dowels, and valve guides.
2. Preparing surfaces and installing new gaskets, seals and components in the reverse order of removal, taking care to clean parts and apply lubricants.
3. Tightening head bolts in a specific sequence and torqueing all fasteners to the specified values.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve seats, bridge dowels, valve guides, and oil pan. The removal process involves disconnecting related components and removing mounting bolts, while installation involves cleaning surfaces, installing new gaskets and seals, and tightening bolts in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including:
1. Removing the cylinder head assembly, valves, valve seat inserts, bridge dowels, and valve guides.
2. Preparing surfaces and installing new gaskets, seals and components in the reverse order of removal, taking care to clean parts and apply lubricants.
3. Tightening head bolts in a specific sequence and torqueing all fasteners to the specified values.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head. The procedures include removing and installing the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, valve guides, and oil pan and plate. The instructions describe the specific steps to disassemble and reassemble each component.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve seats, bridge dowels, valve guides, and oil pan. The removal process involves disconnecting related components and removing mounting bolts, while installation involves cleaning surfaces, installing new gaskets and seals, and tightening bolts in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The procedures involve using various tools to remove and install gaskets and seals, cleaning surfaces, and tightening bolts in a specific sequence while applying lubricants.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The instructions are step-by-step and include notes about cleaning, lubricating, and tightening components to the specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve guides, bridge dowels, and oil pan. The multi-step procedures describe draining oil, removing and installing bolts, gaskets and seals, checking clearances, and tightening fasteners in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve guides, bridge dowels, and oil pan. The multi-step procedures describe draining oil, removing and installing bolts, gaskets and seals, checking clearances, and tightening fasteners in the specified sequence.
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, and carrier assemblies
5. Secure components with pins, bolts, and retaining rings
The process requires precision measurements and cleaning/lubricating parts to ensure proper assembly.
The document provides instructions for removing and installing the drive shaft group with retarder on a 621E, 623E, or 627E tractor. It describes disconnecting hydraulic lines and removing bolts, covers, and housing to access the drive shaft group. Special care must be taken when removing plates and springs from the retarder. The process is reversed for installation, reconnecting hydraulic lines and replacing removed components.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to install components, set bearing preloads, and test the assembly. Proper cleaning, lubrication and torque specifications are critical.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Some key points:
- To disassemble the swivel, remove covers, seals, and separate the rotor from the housing using lifting devices.
- To assemble the swivel, apply oil to seals, position components, and secure with bolts in reverse order of disassembly.
- To remove the swing motor, disconnect hoses and wiring, remove bolts, and lift out the motor using lifting brackets.
- To disassemble the swing motor further, remove valves, seals, and springs after removing the motor from the excavator.
1) The document provides instructions for removing, disassembling, and assembling the hydraulic tank on a 438D Backhoe Loader.
2) It describes draining the hydraulic oil, disconnecting hoses, and removing bolts to take off the tank.
3) Disassembly steps include removing the diffuser assembly, seals, and sight gauge fittings.
4) Assembly is the reverse of disassembly, replacing seals and fittings and reconnecting hoses with the specified torques.
The document provides instructions for removing and installing a cab on a 438C BACKHOE LOADER model. It begins by instructing the removal of rear wheels. It also contains warnings about containing fluid spillage when working on the machine. The instructions then describe disconnecting wiring, removing mounting bolts and removing the entire cab unit. The process is reversed for installation.
The document provides instructions for servicing a Caterpillar 438C backhoe loader, including:
1) Procedures for assembling an alternator, including cleaning parts, connecting wires, and installing components like the rectifier, stator, and rotor.
2) Details about Caterpillar 3054 engines, including specifications for Type 1 and Type 2 engines.
3) Steps for removing and installing a fuel filter base, such as disconnecting fuel lines, removing mounting bolts, and reconnecting lines.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including:
- Removing and installing the water temperature regulator.
- Removing the water outlet manifold by draining coolant and removing bolts.
- Installing the water outlet manifold and refilling the cooling system.
- Removing the flywheel using lifting tools, by removing bolts and bearing housing.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The procedures involve using various tools to remove and install gaskets and seals, cleaning surfaces, and tightening bolts in a specific sequence while applying lubricants.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various engine components of a 3406C diesel engine, including the cylinder head assembly, spacer plate, valves, valve guides, oil pan, and plate. The removal process involves draining oil, removing mounting bolts, lifting components, and extracting seals and gaskets. The installation process specifies cleaning surfaces, inserting new seals and gaskets, lowering components into place, and tightening bolts in a specific sequence while applying lubricant.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The instructions are step-by-step and include notes about cleaning, lubricating, and tightening components to the specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head, including the cylinder head assembly, spacer plate, valves, valve seat inserts, bridge dowels, and valve guides. The multi-step procedures include removing and installing components, cleaning surfaces, applying lubricants, and tightening fasteners to specified torques.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve guides, bridge dowels, and oil pan. The multi-step procedures describe draining oil, removing and installing bolts, gaskets and seals, checking clearances, and tightening fasteners in the specified sequence.
The document provides instructions for removing and installing various components of a 3406C diesel engine cylinder head assembly, including the cylinder head, spacer plate, valves, valve guides, bridge dowels, and oil pan. The multi-step procedures describe draining oil, removing and installing bolts, gaskets and seals, checking clearances, and tightening fasteners in the specified sequence.
Similar to Caterpillar Cat 621E WHEEL TRACTOR (Prefix 6AB) Service Repair Manual (6AB00001-01427).pdf (8)
1. Remove the transmission, torque converter, and transfer gears from the tractor. Lift the assembly weighing approximately 1320 kg onto stands.
2. Attach lifting brackets and remove the bolts and nuts securing the 340 kg transfer gears to the transmission. Separate the transfer gears and remove o-rings.
3. Remove the final o-ring seal from the transmission. Install the transfer gears by reversing the removal steps.
This document provides assembly instructions for an excavator final drive. It involves assembling several components in the following order:
1. Install the sprocket and bearings in the housing
2. Determine the correct shim thickness and install shims and coupling gear
3. Install seals, dowel pins, and connect the housing to the motor housing
4. Add remaining components like ring gear, planetary gears, and carrier assemblies
5. Secure components with pins, bolts, and retaining rings
The process requires precision measurements and cleaning/lubricating parts to ensure proper assembly.
The document provides instructions for removing and installing the drive shaft group with retarder on a 621E, 623E, or 627E tractor. It describes disconnecting hydraulic lines and removing bolts, covers, and housing to access the drive shaft group. Special care must be taken when removing plates and springs from the retarder. The process is reversed for installation, reconnecting hydraulic lines and replacing removed components.
1) The document provides assembly instructions for a final drive on an excavator.
2) It involves over 40 steps to assemble bearings, seals, gears, carriers, housing and cover components.
3) Special tools and procedures are required to install components, set bearing preloads, and test the assembly. Proper cleaning, lubrication and torque specifications are critical.
The document provides instructions for disassembling and assembling a swivel and swing motor on an excavator. Some key points:
- To disassemble the swivel, remove covers, seals, and separate the rotor from the housing using lifting devices.
- To assemble the swivel, apply oil to seals, position components, and secure with bolts in reverse order of disassembly.
- To remove the swing motor, disconnect hoses and wiring, remove bolts, and lift out the motor using lifting brackets.
- To disassemble the swing motor further, remove valves, seals, and springs after removing the motor from the excavator.
1) The document provides instructions for removing, disassembling, and assembling the hydraulic tank on a 438D Backhoe Loader.
2) It describes draining the hydraulic oil, disconnecting hoses, and removing bolts to take off the tank.
3) Disassembly steps include removing the diffuser assembly, seals, and sight gauge fittings.
4) Assembly is the reverse of disassembly, replacing seals and fittings and reconnecting hoses with the specified torques.
The document provides instructions for removing and installing a cab on a 438C BACKHOE LOADER model. It begins by instructing the removal of rear wheels. It also contains warnings about containing fluid spillage when working on the machine. The instructions then describe disconnecting wiring, removing mounting bolts and removing the entire cab unit. The process is reversed for installation.
The document provides instructions for servicing a Caterpillar 438C backhoe loader, including:
1) Procedures for assembling an alternator, including cleaning parts, connecting wires, and installing components like the rectifier, stator, and rotor.
2) Details about Caterpillar 3054 engines, including specifications for Type 1 and Type 2 engines.
3) Steps for removing and installing a fuel filter base, such as disconnecting fuel lines, removing mounting bolts, and reconnecting lines.
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including:
- Removing and installing the water temperature regulator.
- Removing the water outlet manifold by draining coolant and removing bolts.
- Installing the water outlet manifold and refilling the cooling system.
- Removing the flywheel using lifting tools, by removing bolts and bearing housing.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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harmony of functionality and emotion
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1. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090027
Spacer Plate
SMCS - 1221-011; 1221-012
Remove Spacer Plate
Start By:
a. remove cylinder head assembly
1. Remove spacer plate (1) from the cylinder block.
NOTICE
Do not cause damage to the dowels.
2. Remove the spacer plate gasket and two O-ring seals.
Install Spacer Plate
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2. 1. Thoroughly clean the spacer plate and cylinder block surface. Install two O-ring seals (1) in the
cylinder block.
NOTICE
Both surfaces of the spacer plate, top of cylinder block and both sides
of the spacer plate gasket must be clean and dry. Gasket adhesives or
other substances must not be used on these surfaces.
2. Install a new gasket between the spacer plate and cylinder block. Put spacer plate (2) in position
on the cylinder block.
3. Check cylinder liner projection. See topic, "Install Cylinder Liners".
End By:
a. install cylinder head assembly
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3. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090028
Valves
SMCS - 1105-011; 1105-012
Remove Valves
Start By:
a. remove cylinder head assembly
1. Use Tool (A) to compress springs (1).
2. Remove the locks.
3. Remove Tool (A), the valve, the rotocoil, and the spring.
NOTE: If a valve can be used again, put identification on the valve for location at installation.
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4. 4. Use Tool (B) to check spring force. The specifications for the spring are given in Specifications
Manual, SENR6470.
5. Do Steps 1 through 4 again for the remainder of the valves.
Install Valves
1. Put clean engine oil on the valve stem. Install washer (3), spring (2), rotocoil (1) and the valve.
2. Use Tool (A) to compress the spring.
3. Install locks (4) with the thick end up.
Locks can be thrown from valve when compressor is released, if they
are not in their correct position on the valve stem.
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5. 4. Remove the compressor and hit the valve with a soft faced hammer to be sure locks are in their
correct position on the valve.
5. Do Steps 1 through 4 again for the remainder of the valves.
End By:
a. install cylinder assembly
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6. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090029
Valve Seat Inserts
SMCS - 1103-010
Remove & Install Valve Seat Inserts
Start By:
a. remove valves
1. Use Tool (A) to remove the valve seat inserts from the cylinder head.
2. Clean and remove any burrs from the valve seat bores.
NOTE: For reconditioning information of the cylinder head, see Service Training Meeting Guide,
SESV1202.
NOTE: The following steps are for the installation of the valve seat inserts.
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7. 3. Lower the temperature of the new valve seat inserts. Use Tool (B) to install the new valve seat
inserts in the cylinder head.
End By:
a. install valves
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8. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090030
Bridge Dowels
SMCS - 1121-011; 1121-012
Remove Bridge Dowels
Start By:
a. remove valves
1. Use Tool (A) to remove bridge dowel (1).
Install Bridge Dowels
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9. 1. Use Tool (A) to install the bridge dowel.
End By:
a. install valves
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10. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090031
Valve Guides
SMCS - 1104-011; 1104-012
Remove Valve Guides
Start By:
a. remove valves
1. Use Tool (A) to remove the valve guides.
Install Valve Guides
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11. 1. Put clean engine oil on the outside of the valve guide.
2. Use Tool (A) to install the valve guides.
3. After installation, the inside diameter of the valve guide must be 9.487 ± 0.025 mm (.3735
± .0010 in). The maximum diameter of used guides is 8.538 mm (.3361 in).
End By:
a. install valves
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12. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090032
Oil Pan & Plate
SMCS - 1302-011; 1302-012
Remove Oil Pan & Plate
Typical Example
1. Drain the oil from the engine into a suitable container for storage or disposal.
2. Remove the lower clamp and bracket that hold the breather tube to the cylinder block and oil
pan.
3. Remove all but four of the bolts (1) that hold the oil pan to the cylinder block.
Use two persons to hold the oil pan in position while the last four bolts
are removed.
4. Remove the oil pan (2). Weight of the oil pan is 57 kg (126 lb).
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13. 5. Remove suction bell (3). Remove suction bell and tube (4). Remove oil supply tube (5).
Remove plate (6).
Install Oil Pan & Plate
1. Put plate (1) in position on the cylinder block. Put suction bell and tube (2) in position on the oil
pump and cylinder block. Install the bolts that hold it.
2. Install oil supply tube (4).
3. Install the suction bell (3).
4. Install two 3/8 in 16 NC Guide Pins 6 in long in the cylinder block. Put the oil pan (5) in
position on the cylinder block. Install all but two of the bolts that hold it. Remove the two guide
pins. Install the last two bolts.
5. Fill the engine with oil to the correct level. See the Operation & Maintenance Manual.
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14. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090033
Oil Pump
SMCS - 1304-016; 1304-010; 1304-015
Remove & Install Oil Pump
Start By:
a. remove oil pan
1. Remove oil supply tube (1) and suction bell and tube (2).
2. Remove bolts (3) that hold the oil pump to the cylinder block and remove oil pump (4).
3. To install, put oil pump (4) in position on the cylinder block. Install the bolts that hold the oil
pump to the cylinder block.
4. Put clean engine oil on the O-ring seals of the tubes.
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15. 5. Install oil supply tube (1), suction bell and tube (2).
End By:
a. install oil pan
Disassemble Oil Pump
Start By:
a. remove oil pump
1. Remove the bolt and washer that hold the gear on the shaft.
2. Use Tool (A) and remove drive gear (1) from the shaft. Remove the key from the shaft.
3. Remove retainer (3) for the bypass valve. Remove the spring and the bypass valve.
4. Remove cover (2) from the pump body.
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16. 5. Use Tool (B) and remove the bearings from the cover.
6. Remove gears (5) from pump body (4).
7. Use Tool (B) and remove the bearings from pump body (4).
Assemble Oil Pump
1. Use Tool (B) to install the bearings in the pump body. Install the bearings so the joint in the
bearings is 30 ± 15 degrees from the center line of the oil pump outlet passage (2).
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17. 2. Install idler gear and drive gear (5) in the oil pump body (4). Put clean engine oil on the
bearings and the gears.
3. Use Tool (A) and install the bearings in cover (2). Install the bearings so the joint of the bearing
bores toward oil pump outlet passage (6).
4. Install bypass valve (7), spring (8) and the retainer.
5. Install the key on the shaft.
6. Install gear (1) on the shaft. Install the washer and bolt that hold the gear on the shaft. Be sure
the pump turns freely after assembly.
End By:
a. install oil pump
Copyright 1993 - 2021 Caterpillar Inc.
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18. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090034
Piston Cooling Tubes
SMCS - 1307-010
Remove & Install Piston Cooling Tubes
Start By:
a. remove oil pump
NOTE: The piston and connecting rod were removed for better illustration.
1. Remove bolts (1). Remove piston cooling tubes (2) from the engine. Use Tool (A) to turn the
crankshaft in a clockwise direction (as seen from the front of the engine) to get access to all of the
piston cooling tubes.
NOTE: The following steps are for the installation of the piston cooling tubes.
2. Check the alignment of the piston cooling tubes with Tool (B). See Use Of 5P8709 Tool Group
for Alignment Of Piston Cooling Jets, SMHS7267 for the correct alignment procedure.
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19. 3. Install piston cooling tubes (2) on the engine. Use Tool (A) to turn the crankshaft clockwise (as
seen from the front of the engine) to get access for the installation of the piston cooling tubes.
End By:
a. install oil pump
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20. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090035
Pistons & Connecting Rod Assemblies
SMCS - 1225-017; 1225-011; 1225-012
Remove Pistons & Connecting Rod Assemblies
Start By:
a. remove cylinder head assembly
b. remove oil pump
c. remove piston cooling tubes
1. Remove the carbon ridge from the top inside surface of the cylinder liners.
2. Turn the crankshaft until two pistons are at bottom center.
3. Remove bolts (1) and the bearing caps. Push the rods and pistons up until the rings are out of
the cylinder liners.
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21. 4. Remove pistons (2) and connecting rods from the cylinder liners.
5. Do Steps 1 through 4 for the remainder of the pistons and connecting rods.
Install Pistons & Connecting Rod Assemblies
1. Put clean engine oil on piston rings, connecting rod bearings and cylinder liners.
2. Use Tool (A), and install piston (2) and the connecting rod in the cylinder liner.
3. Install the bearing cap on the connecting rod with the number on the side of the bearing cap on
the same side and same number as on the connecting rod.
4. Put 2P2506 Thread Lubricant on the threads of the bolts. Install the nuts, and tighten them to
a torque of 90 ± 8 N·m (67 ± 6 lb ft). Put a mark on the nuts and cap, and tighten the nuts an extra
90 ± 5 degrees.
5. Do Steps 1 through 4 for the remainder of the pistons and connecting rods.
End By:
a. install piston cooling tubes
b. install oil pump
c. install cylinder head assembly
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22. Disassemble & Assemble Pistons & Connecting Rod
Assemblies
Start By:
a. remove pistons and connecting rod assemblies
1. Remove bearings (3) from the connecting rod and connecting rod cap.
2. Remove retainer ring (1) with Tool (A).
3. Remove pin (2) and connecting rod (4) from the piston.
4. Remove piston rings (5) from the piston with Tool (B). Clean the piston ring grooves on the
pistons with an acceptable ring groove cleaning tool.
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23. NOTE: See, Use Of Piston Bearing Removal And Installation Tools, Special Instructions,
SMHS7295.
5. Heat connecting rod (4) in an oven to a temperature of 177° to 260°C (350° to 500° F). Never
use a direct flame to heat a connecting rod.
6. Put connecting rod (4) in position on the base plate of Tool (C). Put a new rod pin bearing (6)
on the adapter part of Tool (C).
NOTE: The old bearing is pushed out by Tool (C) as the new bearing is installed.
7. Use Tool (C) to push the new bearing into the connecting rod until the push adapter of Tool (C)
makes full contact with the connecting rod surface.
8. Use a pin boring machine to make the rod pin bearing the correct size. The bore in the new rod
pin bearing must be 50.830 ± 0.008 mm (2.0012 ± .0003 in).
9. Check the clearance between the ends of the piston rings. See the topic, "Pistons & Rings" in
Specifications Manual, SENR6470.
10. Install the oil ring spring in the oil ring groove of the piston.
NOTE: The oil ring is to be installed over the spring with the oil ring end gap 180° from the oil
ring spring joint.
11. Install the oil ring on the piston with tool (B).
12. Install the second (intermediate) piston ring with the side that has the identification "UP-2"
toward the top of the piston. Use Tool (B) to install the ring.
13. Install the first (top) piston ring with the side that has the identification "UP-1" toward the top
of the piston. Use Tool (B) to install the ring.
NOTE: After the installation of all three piston rings, put the piston rings in position so the end
gaps are 120 degrees apart.
14. Put the piston in position on connecting rod (4). Put clean engine oil on pin (2), and install the
pin. Install retainer rings (1) with Tool (A). Make sure the retainer rings are in the grooves of the
piston.
15. Install bearings (3) in the connecting rod and connecting rod cap.
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24. NOTE: Be sure the tabs in back of the bearings are in tab slots of the connecting rod and
connecting rod cap.
End By:
a. install pistons and connecting rod assemblies
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25. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090036
Cylinder Liners
SMCS - 1216-010
Remove & Install Cylinder Liners
Start By:
a. remove pistons and connecting rod assemblies
1. Put covers on the journals of the crankshaft for protection from dirt or water.
2. Remove the cylinder liners with Tool (A) as shown.
NOTE: The Caterpillar pack pulling tools can be used to remove the cylinder liner, piston and
connecting rod as a unit. For more detail, see Special Instruction, SEHS8554.
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26. 3. To install, clean the cylinder liners and liner bores in the cylinder block.
4. Install cylinder liners (1) in the block without the O-ring seals or filler band.
5. To check the cylinder liner projection, see the topic, "Cylinder Liner Projection" in Systems
Operations Testing & Adjusting Manual SENR6471.
6. Remove the liner. Install new O-ring seals on the liners.
7. Put liquid soap on the O-ring seals and on the cylinder bores. Put the filler band in SAE 30W
Oil, then immediately install the filler band on the cylinder liner. Immediately install the cylinder
liner in the cylinder block with Tool (B) before expansion of the band.
End By:
a. install pistons and connecting rod assemblies
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27. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090037
Timing Gear Cover
SMCS - 1166-010
Remove & Install Timing Gear Cover
Start By:
a. remove water pump
b. remove governor and fuel pump drive
c. remove oil pan
d. remove crankshaft front seal and wear sleeve
e. remove engine front support
1. Remove governor and fuel pump drive covers to timing gear cover bolts (1).
2. Remove two fuel injection pump housing to timing gear cover bolts (2) and two plates to cover
bolts (3).
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28. Please write to us.
Our email:
aservicemanualpdf@yahoo.com
Please go to the homepage
to get the full manual, or
other brand PDF manuals.
Home Site:
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29. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
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30. 3. Remove the five timing gear covers to cylinder block bolts and remove timing gear cover (4).
4. To install, be sure that O-ring seal (5) is in position in the timing gear plate as shown.
5. Put a new gasket in position and install timing gear cover (4) over the two dowel pins in the
cylinder block.
6. Install the bolts that hold the timing gear cover to the cylinder block. Cut the cover gasket to
make it even with the surface of the cylinder block and the bottom of the timing gear cover.
7. Install the bolts that hold the governor and fuel pump drive cover to the timing gear cover.
Install the fuel injection pump housing to timing gear cover bolts and the two plates to cover bolts.
End By:
a. install engine front support
b. install crankshaft front seal and wear sleeve
c. install oil pan
d. install governor and fuel pump drive
e. install water pump
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31. Shutdown SIS
Previous Screen
Product: WHEEL TRACTOR
Model: 621E WHEEL TRACTOR 6AB
Configuration: 621E TRACTOR-SCRAPER / POWER SHIFT / 6AB00001-01427 (MACHINE) POWERED BY 3406 ENGINE
Disassembly and Assembly
3406C DIESEL ENGINES FOR CATERPILLAR BUILT MACHINES
Media Number -SENR6409-02 Publication Date -01/07/2006 Date Updated -19/05/2015
SENR64090038
Timing Gears & Plate
SMCS - 1162-010; 1206
Remove & Install Timing Gears & Plate
Start By:
a. remove timing gear cover
b. remove fuel injection pump housing and governor
1. Remove four bolts (2), plate (3) and idler gear (1).
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32. 2. If the camshaft is not going to be removed, use Tool (A) to remove camshaft gear (4).
NOTICE
Do not turn the crankshaft with the camshaft gear removed. Damage
can be caused to the pistons and valves or both.
3. Remove bolts (5) that hold timing gear plate (6) to the cylinder block.
4. Remove timing gear plate (6).
5. Use Tool (B) to remove the bearing from the idler gear.
NOTE: The following steps are for the installation of the timing gears and plate.
6. Install a new gasket on the timing gear plate.
7. Put timing gear plate (6) in position on the cylinder block and install the bolts that hold the
timing gear plate to the cylinder block.
8. Heat camshaft gear (4) to a maximum temperature of 205° C (400° F) for no longer than three
hours and install it on the camshaft.
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