This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 3054 engine.
The summary is:
1) The engine oil pump removal instructions include removing the oil pan, front housing, idler gear, retaining ring, and bolts to access and remove the pump.
2) The engine oil pump installation involves cleaning parts, applying threadlocker, installing the idler gear and retaining ring, and torquing bolts to spec.
3) Water pump removal requires draining coolant and removing bolts and nuts to access the pump.
4) Water pump disassembly for Type 1 engines involves removing bolts, seals, gears,
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...ujdjfjjskekmm
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 3054 engine.
The summary is:
1) The engine oil pump removal instructions include removing the oil pan, front housing, idler gear, retaining ring, and bolts to access and remove the pump.
2) The engine oil pump installation involves cleaning parts, applying threadlocker, installing the idler gear and retaining ring, and torquing bolts to spec.
3) Water pump removal requires draining coolant and removing bolts and nuts to access the pump.
4) Water pump disassembly for Type 1 engines involves removing bolts, seals, gears,
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and main bearing cap to access the oil pump.
2. Removing the retaining ring, idler gear, and three bolts to lift the pump off the bearing cap.
3. Cleaning and inspecting parts before installation. The instructions describe reinstalling these parts in reverse order and specify torque values for the fasteners.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
The document provides instructions for removing, disassembling, assembling, and installing pistons and connecting rods in an excavator engine. Key steps include:
1. Removing the cylinder head, oil pump, and piston cooling jets before removing pistons and connecting rods.
2. Using ridge reamers and ring expanders to remove piston rings and pins, keeping components clean to prevent wear.
3. Reaming bushings, installing bearings and rings, and lubricating components with oil during assembly.
4. Aligning ring gaps, using compressors to insert pistons, and torquing bolts during installation back into the engine.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fusjejfjskekemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, rings, and bolts, tightening to the specified torques. Ensure proper gear clearance.
3. Reinstall any removed parts like the front housing or oil pan to complete the job.
Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair m...fjsjekdmmeme
1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts, bolts and gasket. Installation requires cleaning surfaces, installing new gasket, and tightening bolts.
4) Inlet manifold removal requires removing bolts, gaskets and spacer plate. Installation involves cleaning
Caterpillar cat 438 d backhoe loader (prefix bpn) service repair manual (bpn0...ujdjfjjskekmm
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 3054 engine.
The summary is:
1) The engine oil pump removal instructions include removing the oil pan, front housing, idler gear, retaining ring, and bolts to access and remove the pump.
2) The engine oil pump installation involves cleaning parts, applying threadlocker, installing the idler gear and retaining ring, and torquing bolts to spec.
3) Water pump removal requires draining coolant and removing bolts and nuts to access the pump.
4) Water pump disassembly for Type 1 engines involves removing bolts, seals, gears,
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujdfjjkskkmmde
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and main bearing cap to access the oil pump.
2. Removing the retaining ring, idler gear, and three bolts to lift the pump off the bearing cap.
3. Cleaning and inspecting parts before installation. The instructions describe reinstalling these parts in reverse order and specify torque values for the fasteners.
Caterpillar cat 120 g motor grader (prefix 4hd) service repair manual (4hd000...fjsekdmmeed
This document provides instructions for removing and installing the fuel injection pump housing and governor of a 120G Motor Grader. It is a 10 step process to remove the parts which includes using various tools to remove bolts, nuts, tubes and the housing itself. The 8 step process to install includes positioning bearings, installing the camshaft, washer, snap ring and other parts, and ensuring proper timing of the governor.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054 diesel engine. The removal procedure involves removing components like the rocker shaft and pushrods. The camshaft is then carefully removed from the engine. For installation, the camshaft is lubricated and carefully installed back into the engine. Thrust washers and dowels must be aligned properly. Removed components are then reinstalled in the reverse order. Instructions are also provided for removing and installing camshaft bearings and the engine oil pan.
The document provides instructions for removing, disassembling, assembling, and installing pistons and connecting rods in an excavator engine. Key steps include:
1. Removing the cylinder head, oil pump, and piston cooling jets before removing pistons and connecting rods.
2. Using ridge reamers and ring expanders to remove piston rings and pins, keeping components clean to prevent wear.
3. Reaming bushings, installing bearings and rings, and lubricating components with oil during assembly.
4. Aligning ring gaps, using compressors to insert pistons, and torquing bolts during installation back into the engine.
Caterpillar cat 312 b excavator (prefix 6sw) service repair manual (6sw00001 ...fjsekksmemm
This document provides instructions for removing and installing the camshaft and camshaft gear on a 3054 engine. It describes:
1) Removing the rocker shaft, pushrods, fuel transfer pump, and front housing before removing the camshaft.
2) Using a puller tool to remove the camshaft gear after aligning timing marks.
3) Lubricating and carefully installing the camshaft, making sure not to damage lobes or bearings.
4) Cleaning and aligning the camshaft bearings before pressing them into place.
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fusjejfjskekemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, rings, and bolts, tightening to the specified torques. Ensure proper gear clearance.
3. Reinstall any removed parts like the front housing or oil pan to complete the job.
Caterpillar cat 302.5 mini hydraulic excavator (prefix 4 az) service repair m...fjsjekdmmeme
1) The document provides instructions for removing and installing the fuel injection pump, exhaust manifold, and inlet manifold on a 302.5 Mini Hydraulic Excavator powered by a 3013 engine.
2) To remove the fuel injection pump, disconnect lines and solenoids, remove mounting bolts and nuts, and record shim thickness. To install, position shims and pump, reconnect links, and tighten bolts.
3) Exhaust manifold removal involves removing nuts, bolts and gasket. Installation requires cleaning surfaces, installing new gasket, and tightening bolts.
4) Inlet manifold removal requires removing bolts, gaskets and spacer plate. Installation involves cleaning
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjjsekkfksmem
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 436B backhoe loader. It describes:
1) Removing the engine oil pan, front housing, and main bearing cap to access the oil pump.
2) Removing the strainer, suction pipe, gasket, and relief valve from the oil pump.
3) Using tools to remove the retaining ring and idler gear from the pump.
4) Removing and installing the oil pump, ensuring proper backlash between gears.
Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjsjekskekmmme
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. The installation procedure includes applying Loctite, filling the pump with oil, and tightening bolts to the specified torques.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjskefksemer
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning and installing the oil pump by reversing the removal steps. Tightening bolts and rings to the specified torques.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fujsefkksemm
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine. It includes the following steps:
1. To remove the engine oil pump, remove the oil pan, front housing, strainer, suction pipe, and oil relief valve. Then remove three bolts to take off the pump.
2. To disassemble the water pump, drain the coolant, remove eight bolts and two nuts to take off the pump. Then remove six bolts on the cover, an O-ring seal, gear using a special tool, and seal using a lever.
3. The document provides detailed illustrations and torque specifications for reinstalling
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujfdjjkjskkemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
3. Removing three bolts to detach the oil pump from the No. 1 main bearing cap.
4. Cleaning parts and applying Loctite to reinstall components in reverse order.
Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjjsefkksemme
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine.
The engine oil pump removal instructions include removing the oil pan, front housing, strainer, suction pipe, and relief valve. The oil pump is then removed from the number 1 main bearing cap.
The water pump removal instructions include draining coolant, removing bolts and nuts securing the pump, and tapping the pump with a hammer to loosen and remove it from the front housing.
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fjjskekksemmrt
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, bolts, and retaining rings in reverse order of removal. Ensure proper backlash between gears.
3. Additional steps include removing and installing related components like the oil relief valve, suction pipe, and
Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fjeskfksmefmm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
2. To install the oil pump, clean all parts and apply Loctite to shafts if replaced. Fill the pump with oil and install gears, rings, and bolts, tightening to the specified torques. Ensure proper gear backlash.
3. Reinstall any removed parts like the front housing or oil pan to complete the job.
New holland b110 c backhoe loader service repair manualfujsefkskekmm
This document is a service manual that provides technical specifications, maintenance, and repair instructions for various backhoe loader models. It contains sections on safety, maintenance, technical specifications, removal and installation of components, systems like engines, transmissions, hydraulics, electrical, and attachments like the loader and backhoe. The manual includes diagrams, specifications, lubrication instructions, troubleshooting guides, and other information needed for maintenance and repairs of these backhoe loaders.
New holland l221 tier 4 b final [nem479941 ]north america skid steer loader ...fujsefkskekmm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery and refrigerant handling.
New holland cx6090 laterale combine harvesters service repair manualfujsefkskekmm
This document is a service manual for CNH Industrial combine harvesters. It contains over 200 sections organized by major vehicle systems. The sections provide information on maintenance, repair and replacement of components for the engine, transmission, axles, brakes, hydraulics, electrical systems, cab climate control, attachments/headers, product feeding, threshing, separation, cleaning, and crop storage/unloading systems. The manual applies to several CX5000 and CX6000 series combine harvester models.
New holland cx740 combine harvesters service repair manualfujsefkskekmm
The document provides an overview and component locations of the primary hydraulic power system for a New Holland agricultural vehicle. The system uses a closed-center load sensing pump to supply oil to circuits for steering, header height control, straw elevator functions, lateral flotation, reel adjustment, and unloading tube control. Key components include hydraulic pumps and motors, valves, cylinders, filters, accumulators, and manifolds.
New holland cs520 combine harvesters service repair manualfujsefkskekmm
This repair manual provides technical information for repairing and servicing New Holland agricultural equipment models CS520, CS540, CS640, CS660, and CL560. The manual is divided into sections covering different machine systems. Sections include distribution systems, power production, power train, travelling, body and structure, tool positioning, and crop processing. Each section contains chapters that provide technical specifications, descriptions of how systems work, diagnostic information like fault codes, and procedures for removal and installation of components. Information is coded using ICE (Information, Classification, Equipment) to allow users to easily search for the specific technical data they need.
New holland c232 tier 4 b (final) europe compact track loader service repair ...fujsefkskekmm
This document provides service information for Tier 4B engines used in New Holland C227, C232, L221, and L228 skid steer and compact track loaders. It contains over 150 sections covering the engine and all related systems, with detailed removal and installation instructions. Safety precautions are provided throughout regarding handling heavy components, draining fluids, battery and refrigerant handling.
New holland b100 b backhoe loader service repair manualfujsefkskekmm
This document contains service manuals for various backhoe loader models including the B90B, B100B, B110B, and B115B. It includes sections on safety, maintenance, technical specifications, troubleshooting, and repair procedures for components like the transmission, axles, brakes, hydraulics, electrical systems, and attachments. The document provides detailed information on operating, maintaining and repairing the different systems of backhoe loaders.
Caterpillar cat d4 e track tractor service repair manual (77w01664 and up)fujsefkskekmm
This document provides instructions for removing and installing a fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. The removal procedure involves turning off the fuel supply line valve, removing bolts and washers to detach the pump from its base, disconnecting a tube assembly, and removing two bolts to detach the base from the cylinder block. The installation procedure is the reverse of removal. Proper cleanliness and containment of fluids is emphasized.
Caterpillar cat d4 e track tractor (prefix 68x) service repair manual (68x007...fujsefkskekmm
This document provides instructions for removing and installing the fuel priming pump on a Caterpillar D4E track-type tractor with a 3304 engine. It describes draining the fuel supply and removing bolts and tubes to access the pump. When installing, it advises checking gaskets and reconnecting tubes before refueling. Similar procedures are provided for removing and installing the fuel filter base and fuel transfer pump.
Caterpillar cat d4 e track tractor (prefix 68x) service repair manual (68x000...fujsefkskekmm
The document provides instructions for removing and disassembling components of the fuel system for a Caterpillar D4E track-type tractor, including:
- Removing the fuel priming pump by disconnecting tubes and removing bolts and washers.
- Removing the fuel filter base by disconnecting fuel lines and removing bolts, washers and gaskets.
- Removing the fuel transfer pump by disconnecting tubes and removing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, pistons, sleeves, valves and other internal components.
Caterpillar cat 973 c track loader (prefix bcp) service repair manual (bcp000...fujsefkskekmm
This document provides instructions for removing the pump drive on a Caterpillar 973C track loader. It describes disconnecting hoses, tubes, brackets and removing bolts to detach the implement pump, filter group, hydrostatic valve and other components. Ten detailed steps are outlined including draining fluids, marking connections, lifting components and making sure to contain contaminants during the process. The goal is to properly remove the entire pump drive assembly for maintenance or repair.
Caterpillar cat d4 e track tractor (prefix 2cb) service repair manual (2cb000...fujsefkskekmm
This document provides instructions for removing and installing the fuel injection pump housing and governor of a Caterpillar 3304B engine. The removal procedure involves disconnecting fuel lines and other components, then using lifting equipment to remove the housing due to its weight of 24-32 kg. The installation procedure describes preparing and assembling components inside the housing, such as bearings and camshaft, and timing the installation on the engine.
Caterpillar cat 963 k track loader (prefix ydr) service repair manual (ydr000...fujsefkskekmm
The document provides instructions for removing and installing various components on a Caterpillar 963K track loader, including:
1) Releasing hydraulic pressure before removing any components or lines to prevent injury.
2) Removing the ripper by detaching cylinders, removing bolts and pins, and lifting it off with tools.
3) Removing the ripper lift cylinder by disconnecting hoses and tubes, removing bolts and pins, and lifting it out.
4) Removing the bucket by lowering the lift arm, releasing pressure, removing pins and bolts, and lifting the bucket off.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...fujsefkskekmm
- The document provides installation instructions for a fuel injection pump on a 3054C industrial engine.
- It describes 11 steps for installing the pump, including installing seals, bolts, gears, tubes and ensuring proper timing.
- Proper installation of the spacer and bolts is emphasized to prevent contacting the pump shaft.
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Caterpillar cat 436 b backhoe loader (prefix 7fl) service repair manual (7fl0...fjjsekkfksmem
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 436B backhoe loader. It describes:
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This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
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This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
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Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fujsefkksemm
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine. It includes the following steps:
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Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...ujfdjjkjskkemm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. It describes:
1. Removing the engine oil pan, front housing, and No. 1 crankshaft main bearing cap to access the oil pump.
2. Using retaining ring pliers to remove the retaining ring and idler gear from the idler gear shaft.
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Caterpillar cat 438 c backhoe loader (prefix 1jr) service repair manual (1jr0...fjjsefkksemme
This document provides instructions for removing and disassembling the engine oil pump and water pump on a Caterpillar 3054 engine.
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Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fjjskekksemmrt
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
1. To remove the oil pump, remove the engine oil pan, front housing, or No. 1 crankshaft main bearing cap. Then remove retaining rings, gears, and bolts to separate the pump.
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Caterpillar cat 426 c backhoe loader (prefix 6xn) service repair manual (6xn0...fjeskfksmefmm
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 3054 engine. The summary is:
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Caterpillar cat d4 e track tractor (prefix 68x) service repair manual (68x000...fujsefkskekmm
The document provides instructions for removing and disassembling components of the fuel system for a Caterpillar D4E track-type tractor, including:
- Removing the fuel priming pump by disconnecting tubes and removing bolts and washers.
- Removing the fuel filter base by disconnecting fuel lines and removing bolts, washers and gaskets.
- Removing the fuel transfer pump by disconnecting tubes and removing bolts.
- Disassembling the fuel transfer pump by removing covers, springs, seals, pistons, sleeves, valves and other internal components.
Caterpillar cat 973 c track loader (prefix bcp) service repair manual (bcp000...fujsefkskekmm
This document provides instructions for removing the pump drive on a Caterpillar 973C track loader. It describes disconnecting hoses, tubes, brackets and removing bolts to detach the implement pump, filter group, hydrostatic valve and other components. Ten detailed steps are outlined including draining fluids, marking connections, lifting components and making sure to contain contaminants during the process. The goal is to properly remove the entire pump drive assembly for maintenance or repair.
Caterpillar cat d4 e track tractor (prefix 2cb) service repair manual (2cb000...fujsefkskekmm
This document provides instructions for removing and installing the fuel injection pump housing and governor of a Caterpillar 3304B engine. The removal procedure involves disconnecting fuel lines and other components, then using lifting equipment to remove the housing due to its weight of 24-32 kg. The installation procedure describes preparing and assembling components inside the housing, such as bearings and camshaft, and timing the installation on the engine.
Caterpillar cat 963 k track loader (prefix ydr) service repair manual (ydr000...fujsefkskekmm
The document provides instructions for removing and installing various components on a Caterpillar 963K track loader, including:
1) Releasing hydraulic pressure before removing any components or lines to prevent injury.
2) Removing the ripper by detaching cylinders, removing bolts and pins, and lifting it off with tools.
3) Removing the ripper lift cylinder by disconnecting hoses and tubes, removing bolts and pins, and lifting it out.
4) Removing the bucket by lowering the lift arm, releasing pressure, removing pins and bolts, and lifting the bucket off.
Caterpillar cat 3054 c industrial engine (prefix 334) service repair manual (...fujsefkskekmm
- The document provides installation instructions for a fuel injection pump on a 3054C industrial engine.
- It describes 11 steps for installing the pump, including installing seals, bolts, gears, tubes and ensuring proper timing.
- Proper installation of the spacer and bolts is emphasized to prevent contacting the pump shaft.
Caterpillar cat 963 c track loader (prefix bbd) service repair manual (bbd000...fujsefkskekmm
This document provides instructions for removing and installing components of a Caterpillar 963C track loader engine, including:
- Removing the fuel transfer pump by disconnecting lines and removing bolts.
- Installing the fuel transfer pump by cleaning components, lubricating seals, and reattaching lines and bolts.
- Removing the fuel pressure regulator by removing a bolt and O-ring, and installing by cleaning and replacing the O-ring.
- Removing unit injectors by draining oil, disconnecting connectors, removing bolts, and using tools to pry injectors from sleeves after removing O-rings. The document also provides instructions for cleaning carbon deposits from injector sleeves.
Caterpillar cat 973 c track loader (prefix ldx) service repair manual (ldx000...fujsefkskekmm
The document provides instructions for servicing components of a 973C track loader powered by a C9 engine, including removing and installing the turbocharger, exhaust manifold, and air inlet heater. Safety precautions are outlined, such as wearing protective equipment when working with refrigerant or hot coolant, and ensuring all fluids are contained. Removal and installation procedures provide step-by-step instructions and require the use of specific tools.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j040...fujsefkskekmm
- The document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators.
- It describes removing over a dozen parts from the motor housing, including the rear housing, brushes, field windings, and pinion drive.
- Cleaning and inspecting instructions are provided to check parts for wear and damage before reassembling the motor.
Caterpillar cat 963 b track loader (prefix 9bl) service repair manual (9bl000...fujsefkskekmm
The document provides instructions for disassembling and assembling the air suspension system on a Caterpillar 963B track loader seat. It describes 22 steps to disassemble parts like the air spring, indicator, adjustment knob, and compressor. It then describes 19 steps to reassemble these parts in reverse order. Diagrams are provided to illustrate each step. Safety notices advise releasing air pressure before disassembly and wearing protective equipment when working with springs.
This document provides assembly and disassembly instructions for an alternator and turbocharger. It describes in detail the 29 steps to assemble an alternator, including pressing components together and connecting wires and leads. It also outlines the 5 steps to remove a turbocharger and the 5 steps to install it, including applying anti-seize compound to bolts. Finally, it provides initial instructions for disassembling a turbocharger by removing the compressor housing from the backplate assembly after marking them for alignment during reassembly.
Caterpillar cat 951 c track loader (prefix 86j) service repair manual (86j019...fujsefkskekmm
This document provides instructions for disassembling and assembling starting motors for Caterpillar track loaders and excavators. It describes the parts and tools needed and steps to disassemble components like the solenoid, rear housing, brushes, pinion drive housing, and field winding coil. Cleaning and inspection steps are included. Reassembly follows the reverse order of disassembly.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Learn why monitoring your Mercedes' Exhaust Back Pressure (EBP) sensor is crucial. Understand its role in engine performance and emission reduction. Discover five warning signs of EBP sensor failure, from loss of power to increased emissions. Take action promptly to avoid costly repairs and maintain your Mercedes' reliability and efficiency.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01543773
Engine Oil Pump - Remove
SMCS - 1304-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
B 9U-6282 Torque Wrench Extension 1
Start By:
A. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
B. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
Note: The engine oil pump is mounted on the No. 1 crankshaft main bearing cap. The engine oil
pump can be removed without removing the front housing if the No. 1 crankshaft main bearing
cap is removed. Use Tool (B) in order to remove the No. 1 crankshaft main bearing cap. The
engine oil pump is then removed from the No. 1 crankshaft main bearing cap.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00552238
1. Remove two bolts (1) that fasten the strainer and suction pipe to the engine oil pump.
2. Remove bolt (2) that holds the strainer in position.
3. Remove the strainer, suction pipe (3), and the gasket from the engine.
4. Remove the engine oil relief valve. Refer to the Disassembly and Assembly Module,
"Engine Oil Relief Valve - Remove".
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4. Illustration 2 g00545971
5. Use Tool (A) to remove retaining ring (4) from the idler gear shaft.
6. Remove idler gear (5) from the idler gear shaft. Inspect the idler gear shaft for wear or
damage. If the idler gear shaft is worn or damaged, use a new part for replacement. Use a
suitable press to remove the idler gear shaft from the No. 1 main bearing cap.
Illustration 3 g00545972
7. Remove three bolts (6) from the No. 1 main bearing cap.
8. Remove engine oil pump (7) from the engine.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01052799
Engine Oil Pump - Install
SMCS - 1304-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-1855 Retaining Ring Pliers 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
If any of the parts on the engine oil pump are worn or damaged, the
entire pump must be replaced.
Note: If the No. 1 crankshaft main bearing cap was removed, install the No. 1 crankshaft main
bearing cap with the engine oil pump. Tighten the bolts for the No. 1 crankshaft main bearing cap
to a torque of 265 N·m (195 lb ft).
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6. 1. If the shaft for the idler gear on the engine oil pump was removed, remove the excess
Loctite 603. Apply a new layer of Loctite 603 to the bore in the main bearing cap and install
the shaft.
Illustration 1 g00545972
2. Fill engine oil pump (7) with clean engine oil. Install engine oil pump (7) on the engine.
3. Install three bolts (6). Tighten the bolts to a torque of 22 N·m (16 lb ft).
Illustration 2 g00545971
4. Install idler gear (5) .
5. Use Tool (A) to install retaining ring (4) .
Note: After you install the engine oil pump and the idler gear, ensure that there is a
minimum of 0.08 mm (.003 inch) backlash between the gear on the engine oil pump and the
idler gear.
6. Install the engine oil relief valve. Refer to Disassembly and Assembly, "Engine Oil Relief
Valve - Install".
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7. Illustration 3 g00552238
7. Install the strainer, suction pipe (3), and the gasket.
8. Install bolt (2). Tighten the bolt to a torque of 22 N·m (16 lb ft).
9. Install two bolts (1). Tighten the bolts to a torque of 22 N·m (16 lb ft).
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01644325
Water Pump - Remove
SMCS - 1361-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
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9. Illustration 1 g00556675
Typical example
2. Remove eight bolts (1) and two nuts (2) that fasten the water pump to the front housing.
3. Tap water pump (3) with a soft hammer in order to loosen water pump (3) .
4. Remove water pump (3) and the gasket.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01081184
Water Pump - Disassemble - Type 1 Engines and 9RM
Engines
SMCS - 1361-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
6V-3009 Crossbar 1
5H-9976 Screw 1
9S-9152 Bearing Pul 1
7X-0290 Bolt 2
Start By:
A. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00546103
1. Remove six bolts (1). Remove cover (2) and the gasket.
Illustration 2 g00546104
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12. 2. Remove O-ring seal (3) .
Illustration 3 g00546126
3. Install Tool (A). Remove gear (4) .
Illustration 4 g00546127
4. Use a suitable lever in order to remove seal (5) .
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13. Illustration 5 g00546128
5. Use a suitable press in order to remove shaft (6), seal (7), and impeller (8) from housing
(9) .
Note: The water pump for Type 2 Engines and 7BJ Engines is not serviceable. Contact your
Caterpillar dealer for more replacement information.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01082733
Water Pump - Assemble - Type 1 Engines and 9RM Engines
SMCS - 1361-016
Assembly Procedure
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly and
Assembly, "Engine Design" topic.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The water pump for Type 2 Engines and 7BJ Engines is not serviceable. Contact your
Caterpillar dealer for more replacement information.
1. Clean the inside of the pump body. Ensure that the bearing bore and the counterbore for the
water seal are particularly clean.
2. Apply 4C-9507 Retaining Compound to the outer surface of the bearing. Keep the
compound away from the ends of the bearing.
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15. Illustration 1 g00546128
3. Support the gear end of the water pump body.
4. Place the bearing and shaft (6) square in the pump body. Ensure that the shortest end of
shaft (6) is in housing (9) .
5. Use a suitable press and a suitable adapter that will apply force to the bearing. The adapter
should not apply force to the shaft. Press the bearing onto the shaft until the end of the
bearing is level with the bottom of the counterbore for the water seal.
Note: Remove the excess compound from the end of the bearing.
6. Install seal (7) .
Illustration 2 g00546127
NOTICE
Ensure that the water seal is not contaminated by oil or grease. Hold
the seal only by the edge of the flange. Do not damage the ring of green
sealant that is applied to the body of the water seal behind the flange.
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16. 7. Hold water seal (5) by the edge of the flange. Push the seal onto shaft (6) until the seal is
against the chamfer of the counterbore. Only apply force to the outer flange of the seal.
Note: Ensure that the wide end of the seal is toward the bearing and that the seal is square
with the counterbore.
8. Continue to apply force and hold water seal (5) for ten seconds. This ensures that the water
seal will remain in place.
9. Hold the water pump with the gear end of the shaft on a suitable support. Use a flat bar in
order to press impeller (8) onto shaft (6) to a depth of 8.30 ± 0.20 mm (.320 ± .010 inch).
After installation, ensure that the impeller will turn freely.
Note: Apply 4C-9507 Retaining Compound to impeller (8) if the original impeller is used.
Remove excess compound after assembly.
Illustration 3 g00546587
10. Lubricate oil seal (3) with clean engine oil. Install oil seal (3) with the flat surface toward
the bearing. Press oil seal (3) into the body with a suitable adapter until the rear of the seal is
level with the end of the pump.
11. Continue to apply force and hold oil seal (3) in position for ten seconds. This ensures that
the seal will remain in place.
12. Press gear (4) onto shaft (6) to a depth of 1.60 ± 1.00 mm (.015 ± .005 inch) .
Note: Apply 4C-9507 Retaining Compound to gear (4) if the original gear is used. Remove
excess compound after assembly.
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17. Illustration 4 g00546103
13. Install a new gasket and cover (2) on the pump body.
14. Install six bolts (1). Tighten the bolts to a torque of 9 N·m (80 lb in).
End By: Install the water pump. Refer to Disassembly and Assembly, "Water Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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18. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01644338
Water Pump - Install
SMCS - 1361-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of the gasket. Replace the gaskets, if necessary.
Illustration 1 g00556675
Typical example
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19. 2. Install the gasket and water pump (3) to the front housing.
3. Install eight bolts (1) and install two nuts (2) that fasten the water pump (3) to the front
housing.
4. Fill the cooling system. If the engine uses diesel engine antifreeze/coolant, refer to
Operation and Maintenance Manual, "Cooling System Coolant (DEAC) - Change". If the
engine uses extended life coolant, refer to Operation and Maintenance Manual, "Cooling
System Coolant (ELC) - Change".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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20. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
21. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01082828
Water Temperature Regulator - Remove and Install
SMCS - 1355-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
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22. Illustration 1 g00546643
Typical example of Type 1 and 9RM engines
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly
and Assembly, "Engine Design" topic.
2. Remove six bolts (1) that hold cover (2) and bracket (3) in position.
Note: Type 2 engines and 7BJ engines have four mounting bolts (1) that hold cover (2) in
position.
3. Remove bracket (3) and cover (2) from the water temperature regulator housing.
Illustration 2 g00546644
Typical example of Type 1 and 9RM engines
4. Remove water temperature regulator (4) and the gasket from water temperature regulator
housing (5) .
Note: Type 1 and 9RM engines may have two water temperature regulators for some engine
ratings. Type 2 and 7BJ engines will have one water temperature regulator for all engine
ratings.
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23. Note: Refer to the Testing and Adjusting Module for the correct procedure on testing the
water temperature regulator.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the condition of the gasket. Replace the gasket, if necessary.
Illustration 3 g00546644
Typical example of Type 1 and 9RM engines
Note: For a complete description of Type 1 and Type 2 engines, refer to the Disassembly
and Assembly, "Engine Design" topic.
Note: Type 1 and 9RM engines may have two water temperature regulators for some engine
ratings. Type 2 and 7BJ engines will have one water temperature regulator for all engine
ratings.
2. Install water temperature regulator (4) and the gasket into housing (5) .
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24. Illustration 4 g00546643
Typical example of Type 1 and 9RM engines
3. Install bracket (3) and cover (2) on the water temperature regulator housing.
4. Install six bolts (1) that fasten cover (2) and bracket (3) to the water temperature regulator
housing.
Note: Type 2 engines and 7BJ engines have four mounting bolts (1) for the cover.
5. Install the upper radiator hose and fill the radiator to the correct level with coolant.
Note: Refer to the Operation and Maintenance Manual for the correct procedure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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25. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 438D BACKHOE LOADER BPN
Configuration: 438D Backhoe Loader BPN00001-00475 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01082786
Water Outlet Manifold - Remove
SMCS - 1362-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
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