This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. The removal procedure involves removing bolts to detach the front housing from the cylinder block and oil pan. The installation procedure specifies cleaning and applying sealant to gaskets, then reversing the removal steps and tightening bolts to the specified torques.
Caterpillar cat 436 b backhoe loader (prefix 6mj) service repair manual (6mj0...fjjsekkfksmem
This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. It describes removing the engine oil pan, front gear group, and camshaft gear before removing the front housing. When installing, it details replacing the gasket and applying sealant before bolting the housing back in place and reinstalling the other removed components.
Caterpillar cat 436 b backhoe loader (prefix 6mj) service repair manual (6mj0...fjsjekskekmmme
This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. It describes:
1. Removing bolts to detach the front housing from the cylinder block and oil pan.
2. Removing the front housing and gasket.
3. Installing a new gasket and applying sealant.
4. Reattaching the front housing with bolts and ensuring proper alignment.
The document provides instructions for installing the front housing on a Caterpillar 3054 engine. It outlines the required tools and lubricants, and gives a 5-step process for installation. Key steps include replacing the gasket, applying lubricant, installing studs and bolts, and tightening to the specified torques. The instructions conclude by noting the remaining assembly steps after installing the front housing.
This document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054 engine. It describes lubricating the components, inserting the pushrods into the cylinder head, and securing the rocker shaft assembly with nuts and bolts. Tightening specifications and the proper order of installation are included to ensure correct assembly.
This document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054 engine. It describes lubricating the components, inserting the pushrods into the cylinder head, and securing the rocker shaft assembly with nuts and bolts. Tightening specifications and torque values are provided. The document also warns to keep all parts clean from contaminants to prevent rapid wear.
Caterpillar cat 426 b backhoe loader (prefix 5yj) service repair manual (5yj0...fjkekfmefmm
This document provides instructions for servicing components of a Caterpillar 426B backhoe loader, including:
- Installing the front housing on the engine, ensuring proper alignment.
- Removing and installing the valve mechanism cover, replacing gaskets as needed.
- Disassembling, inspecting, and reassembling the rocker shaft assembly.
- Removing and reinstalling the rocker shaft and pushrods, ensuring proper identification and installation order of parts.
The summary focuses on the high-level steps for the key maintenance tasks described in the detailed document.
Caterpillar cat 426 b backhoe loader (prefix 5yj) service repair manual (5yj0...fjjsefkskemmm
This document provides instructions for servicing the front housing of a Caterpillar 3054 engine. It includes:
1. Removing the front housing and replacing the gasket, applying sealant to the gasket.
2. Installing the front housing and tightening bolts to the specified torque.
3. The document ends by listing the final installation steps of installing the camshaft gear, front gear group, and oil pan.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg1...fusjejedrfjskekem
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including:
- Removing the crankshaft rear seal by first removing the flywheel and then removing the seal, gasket, and housing from the cylinder block.
- Installing the crankshaft rear seal by pressing the new seal into the housing and installing the housing onto the cylinder block while aligning the gasket.
- Removing the flywheel housing by first removing mounting bolts and then lifting the housing off the cylinder block dowels.
- Installing the flywheel housing by cleaning mating surfaces, positioning the housing on dowels, and installing mounting bolts.
-
Caterpillar cat 436 b backhoe loader (prefix 6mj) service repair manual (6mj0...fjjsekkfksmem
This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. It describes removing the engine oil pan, front gear group, and camshaft gear before removing the front housing. When installing, it details replacing the gasket and applying sealant before bolting the housing back in place and reinstalling the other removed components.
Caterpillar cat 436 b backhoe loader (prefix 6mj) service repair manual (6mj0...fjsjekskekmmme
This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. It describes:
1. Removing bolts to detach the front housing from the cylinder block and oil pan.
2. Removing the front housing and gasket.
3. Installing a new gasket and applying sealant.
4. Reattaching the front housing with bolts and ensuring proper alignment.
The document provides instructions for installing the front housing on a Caterpillar 3054 engine. It outlines the required tools and lubricants, and gives a 5-step process for installation. Key steps include replacing the gasket, applying lubricant, installing studs and bolts, and tightening to the specified torques. The instructions conclude by noting the remaining assembly steps after installing the front housing.
This document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054 engine. It describes lubricating the components, inserting the pushrods into the cylinder head, and securing the rocker shaft assembly with nuts and bolts. Tightening specifications and the proper order of installation are included to ensure correct assembly.
This document provides instructions for installing the rocker shaft and pushrods on a Caterpillar 3054 engine. It describes lubricating the components, inserting the pushrods into the cylinder head, and securing the rocker shaft assembly with nuts and bolts. Tightening specifications and torque values are provided. The document also warns to keep all parts clean from contaminants to prevent rapid wear.
Caterpillar cat 426 b backhoe loader (prefix 5yj) service repair manual (5yj0...fjkekfmefmm
This document provides instructions for servicing components of a Caterpillar 426B backhoe loader, including:
- Installing the front housing on the engine, ensuring proper alignment.
- Removing and installing the valve mechanism cover, replacing gaskets as needed.
- Disassembling, inspecting, and reassembling the rocker shaft assembly.
- Removing and reinstalling the rocker shaft and pushrods, ensuring proper identification and installation order of parts.
The summary focuses on the high-level steps for the key maintenance tasks described in the detailed document.
Caterpillar cat 426 b backhoe loader (prefix 5yj) service repair manual (5yj0...fjjsefkskemmm
This document provides instructions for servicing the front housing of a Caterpillar 3054 engine. It includes:
1. Removing the front housing and replacing the gasket, applying sealant to the gasket.
2. Installing the front housing and tightening bolts to the specified torque.
3. The document ends by listing the final installation steps of installing the camshaft gear, front gear group, and oil pan.
Caterpillar cat 416 b backhoe loader (prefix 8sg) service repair manual (8sg1...fusjejedrfjskekem
This document provides instructions for removing and installing various engine components on a Caterpillar 3054 engine, including:
- Removing the crankshaft rear seal by first removing the flywheel and then removing the seal, gasket, and housing from the cylinder block.
- Installing the crankshaft rear seal by pressing the new seal into the housing and installing the housing onto the cylinder block while aligning the gasket.
- Removing the flywheel housing by first removing mounting bolts and then lifting the housing off the cylinder block dowels.
- Installing the flywheel housing by cleaning mating surfaces, positioning the housing on dowels, and installing mounting bolts.
-
This document provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and steps to remove the transmission case, drain the oil, and disassemble the various internal components. These include removing gears, shafts, seals, bearings, and other parts using tools like pullers, presses, and retaining ring pliers. Detailed illustrations accompany each step to show how to access and remove the individual transmission components.
This document provides instructions for removing and installing the idler gear on a 430F backhoe loader with a C4.4 engine. It outlines the necessary tools and start by steps of removing the crankshaft pulley and front cover. The removal procedure instructs how to use tools to ensure the number 1 cylinder is at top center compression before removing the idler gear. Installation involves cleaning components and reversing the removal steps.
The document provides instructions for assembling and disassembling components of a Caterpillar 426F2 backhoe loader, including:
1) Assembling the axle housing by setting bearing preloads and backlash between gears.
2) Installing the drive and steering axle by attaching it to the frame and installing other components.
3) Removing and installing a solenoid valve on the transmission by disconnecting electrical connectors and hydraulic lines.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the step-by-step procedures. The removal procedure involves using a lifting device to remove the flywheel and then removing housing bolts. The installation procedure specifies cleaning parts, lubricating the seal, and tightening bolts to the specified torque to attach the housing.
This document provides instructions for removing and installing camshaft bearings, engine oil pans, piston cooling jets, pistons, and connecting rods on a 3054C engine. It outlines the required tools and parts, removal and installation procedures with illustrations, and safety notices to keep parts clean and contain fluids. The summary focuses on the high-level steps and does not include part numbers or other specific details.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps for installing the engine, connecting various components like the transmission, alternator, and fuel system. Tools required are listed. Photos illustrate each step, and safety notices are included.
The document provides instructions for removing and installing the steering cylinder on a 416D backhoe loader. It outlines the required tools and steps to remove the cylinder from the axle housing by removing the spanner nut and pushing the cylinder out. It then details disassembling and reassembling the cylinder components. The installation procedure describes aligning and securing the cylinder back into the axle housing. A second section provides similar instructions for removing and installing rear tie rods on the backhoe loader.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components, and using lifting tools to remove the engine. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual for backhoe loader models.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and installing mounting bolts with specified torques.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the entire housing assembly. The installation procedure involves using a plastic sleeve to protect the seal during installation and aligning the seal housing with the cylinder block before tightening setscrews.
This document provides instructions for installing and removing the fuel injection pump and governor on a 262D Skid Steer Loader with a C3.3B engine. The installation procedure involves 18 steps including installing bearings, gears, springs, seals and housing components. The removal procedure involves 12 steps such as disconnecting lines, removing bolts, nuts and springs. Cleaning the components and ensuring cleanliness of the fuel system is emphasized.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader. It describes:
1) Removing the flywheel by taking out bolts and using guide bolts and lifting equipment, being careful of the weight.
2) Installing the flywheel by positioning it with guide bolts and lifting equipment, replacing bolts, and tightening them in sequence.
3) Removing the crankshaft rear seal by taking out torx screws and discarding the seal and housing assembly.
4) Installing the new crankshaft rear seal by aligning it on the crankshaft flange, installing torx
1. The document provides assembly instructions for the transmission of a 416D Backhoe Loader. It details assembling the transmission in major components and then assembling the components together.
2. The instructions include installing various parts like bearings, gears, plates, springs and seals onto the input shaft, reverse shaft and main shaft in the specified order.
3. Cleanliness is emphasized and all parts must be cleaned before assembly. Lubrication with transmission oil is also specified.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and tightening mounting bolts to secure the housing. Tools including link brackets and lifting devices are listed. Safety notices advise keeping parts clean and containing fluids.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the housing and bolt locations. Proper safety procedures and required tools are also outlined.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also describes removing the existing rear seal housing assembly by removing setscrews, protecting the crankshaft during new seal installation, aligning the new housing, and tightening setscrews in stages.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. Removal of the flywheel requires loosening bolts and using a lifting device due to its weight of 53 kg. Installation of the crankshaft rear seal involves cleaning, lubricating, and pressing the seal into place using the proper tool. Proper torque values are also provided for reinstalling components.
The document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. To remove the front housing, bolts must be removed that fasten the housing to the cylinder block and oil pan. The front gear group and camshaft gear must first be removed. To install the front housing, a new gasket is applied with sealant and the housing is bolted back into place along with the oil pan. The front gear group and camshaft gear are then reinstalled.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and separating the housing from the cylinder block using light hammer taps if needed. The installation procedure specifies cleaning mating surfaces and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a crankshaft rear seal on a 3054 engine. It describes the required tools and gives step-by-step procedures for both removing and installing the seal. For engines with a 14-bolt housing, the instructions explain how to remove the housing, seal, and gasket before installing the new gasket and seal and reattaching the housing. For engines with a 10-bolt housing, the one-piece housing assembly is removed and installed as a unit.
This document provides disassembly instructions for a 430E Backhoe Loader transmission. It lists the required tools and steps to remove the transmission case, drain the oil, and disassemble the various internal components. These include removing gears, shafts, seals, bearings, and other parts using tools like pullers, presses, and retaining ring pliers. Detailed illustrations accompany each step to show how to access and remove the individual transmission components.
This document provides instructions for removing and installing the idler gear on a 430F backhoe loader with a C4.4 engine. It outlines the necessary tools and start by steps of removing the crankshaft pulley and front cover. The removal procedure instructs how to use tools to ensure the number 1 cylinder is at top center compression before removing the idler gear. Installation involves cleaning components and reversing the removal steps.
The document provides instructions for assembling and disassembling components of a Caterpillar 426F2 backhoe loader, including:
1) Assembling the axle housing by setting bearing preloads and backlash between gears.
2) Installing the drive and steering axle by attaching it to the frame and installing other components.
3) Removing and installing a solenoid valve on the transmission by disconnecting electrical connectors and hydraulic lines.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the step-by-step procedures. The removal procedure involves using a lifting device to remove the flywheel and then removing housing bolts. The installation procedure specifies cleaning parts, lubricating the seal, and tightening bolts to the specified torque to attach the housing.
This document provides instructions for removing and installing camshaft bearings, engine oil pans, piston cooling jets, pistons, and connecting rods on a 3054C engine. It outlines the required tools and parts, removal and installation procedures with illustrations, and safety notices to keep parts clean and contain fluids. The summary focuses on the high-level steps and does not include part numbers or other specific details.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps for installing the engine, connecting various components like the transmission, alternator, and fuel system. Tools required are listed. Photos illustrate each step, and safety notices are included.
The document provides instructions for removing and installing the steering cylinder on a 416D backhoe loader. It outlines the required tools and steps to remove the cylinder from the axle housing by removing the spanner nut and pushing the cylinder out. It then details disassembling and reassembling the cylinder components. The installation procedure describes aligning and securing the cylinder back into the axle housing. A second section provides similar instructions for removing and installing rear tie rods on the backhoe loader.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components, and using lifting tools to remove the engine. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual for backhoe loader models.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It describes the required tools and gives step-by-step procedures for removing the housing which include supporting the engine, removing mounting bolts, attaching lifting tools, and removing bolts attaching the housing to the cylinder block. Reinstallation involves cleaning surfaces, positioning the housing, and installing mounting bolts with specified torques.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the entire housing assembly. The installation procedure involves using a plastic sleeve to protect the seal during installation and aligning the seal housing with the cylinder block before tightening setscrews.
This document provides instructions for installing and removing the fuel injection pump and governor on a 262D Skid Steer Loader with a C3.3B engine. The installation procedure involves 18 steps including installing bearings, gears, springs, seals and housing components. The removal procedure involves 12 steps such as disconnecting lines, removing bolts, nuts and springs. Cleaning the components and ensuring cleanliness of the fuel system is emphasized.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader. It describes:
1) Removing the flywheel by taking out bolts and using guide bolts and lifting equipment, being careful of the weight.
2) Installing the flywheel by positioning it with guide bolts and lifting equipment, replacing bolts, and tightening them in sequence.
3) Removing the crankshaft rear seal by taking out torx screws and discarding the seal and housing assembly.
4) Installing the new crankshaft rear seal by aligning it on the crankshaft flange, installing torx
1. The document provides assembly instructions for the transmission of a 416D Backhoe Loader. It details assembling the transmission in major components and then assembling the components together.
2. The instructions include installing various parts like bearings, gears, plates, springs and seals onto the input shaft, reverse shaft and main shaft in the specified order.
3. Cleanliness is emphasized and all parts must be cleaned before assembly. Lubrication with transmission oil is also specified.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning mating surfaces and tightening mounting bolts to secure the housing. Tools including link brackets and lifting devices are listed. Safety notices advise keeping parts clean and containing fluids.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the housing and bolt locations. Proper safety procedures and required tools are also outlined.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also describes removing the existing rear seal housing assembly by removing setscrews, protecting the crankshaft during new seal installation, aligning the new housing, and tightening setscrews in stages.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. Removal of the flywheel requires loosening bolts and using a lifting device due to its weight of 53 kg. Installation of the crankshaft rear seal involves cleaning, lubricating, and pressing the seal into place using the proper tool. Proper torque values are also provided for reinstalling components.
The document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. To remove the front housing, bolts must be removed that fasten the housing to the cylinder block and oil pan. The front gear group and camshaft gear must first be removed. To install the front housing, a new gasket is applied with sealant and the housing is bolted back into place along with the oil pan. The front gear group and camshaft gear are then reinstalled.
This document provides instructions for removing and installing a flywheel housing on a Caterpillar 3054 engine. It outlines the required tools and safety precautions. The removal procedure involves supporting the engine, removing mounting bolts from the top and bottom of the housing, attaching lifting tools, and separating the housing from the cylinder block using light hammer taps if needed. The installation procedure specifies cleaning mating surfaces and tightening mounting bolts to the specified torque.
This document provides instructions for removing and installing a crankshaft rear seal on a 3054 engine. It describes the required tools and gives step-by-step procedures for both removing and installing the seal. For engines with a 14-bolt housing, the instructions explain how to remove the housing, seal, and gasket before installing the new gasket and seal and reattaching the housing. For engines with a 10-bolt housing, the one-piece housing assembly is removed and installed as a unit.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Kalyan chart DP boss guessing matka results➑➌➋➑➒➎➑➑➊➍
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Satta Matka Market is India's leading website providing the quickest sattamatka outcome, experienced in Satta Matka game. Our services include free Satta Matka Trick and Tips for Kalyan Matka and Disawar Satta King, as well as satta matka graphs, online play, tips and more. Our team of experts strive to help you recoup your losses quickly through our proposals such as Free Satta Matka Tips and Kalyan Bazar Tips. We are known as India's best Matka DpBoss portal site, here to deliver updates on all sorts of Satta Market like Kalyan Bazar, Milan, Rajdhani, Time Bazaar, Main and the most current charts. Stay tuned with us for more live updates on the Satta market
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At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
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2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436B BACKHOE LOADER 6MJ
Configuration: 436B BACKHOE LOADER 6MJ00001-UP (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01744128
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Start By:
a. Remove the engine oil pan. Refer to Disassembly and Assembly, "Engine Oil Pan - Remove
and Install".
b. Remove the front gear group. Refer to Disassembly and Assembly, "Gear Group (Front) -
Remove".
c. Remove the camshaft gear. Refer to Disassembly and Assembly, "Camshaft Gear - Remove
and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00549819
1. Remove all bolts (1) that fasten the front housing (2) to the cylinder block.
Illustration 2 g00549821
2. Remove bolts (3) that hold the oil pan to the bottom of front housing (2).
3. Remove front housing (2) and the gasket.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 15 16:05:22 UTC+0800 2019
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4. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436B BACKHOE LOADER 6MJ
Configuration: 436B BACKHOE LOADER 6MJ00001-UP (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i06815567
Housing (Front) - Install
SMCS - 1151-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite Gasket Sealant No. 2 -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Replace the gasket.
2. Apply Tooling (A) to the bottom portion of the gasket.
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5. Illustration 1 g00549821
3. If necessary, install the studs (not shown) to the back of the front housing (2) that holds the
fuel injection pump in position. Tighten the studs to a torque of 11 N·m (97 lb in). Install
the gasket and front housing (2). Cut the gasket to the correct length, if necessary.
4. Install bolts (3) that hold the engine oil pan to the bottom of the front housing. Tighten the
bolts to a torque of 22 N·m (16 lb ft).
Illustration 2 g00549819
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6. Illustration 3 g03549798
5. Install all bolts (1) that fasten the front housing (2) to the cylinder block and to the oil pan.
Tighten bolts (1) to a torque of 22 N·m (16 lb ft) using the sequence in Illustration 3.
Note: Ensure that the bottom of the front housing is aligned with the bottom of the cylinder
block.
End By:
a. Install the camshaft gear.
b. Install the front gear group.
c. Install the engine oil pan.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 15 16:06:18 UTC+0800 2019
3/3
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7. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436B BACKHOE LOADER 6MJ
Configuration: 436B BACKHOE LOADER 6MJ00001-UP (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01054405
Valve Mechanism Cover - Remove and Install
SMCS - 1107-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: The engines are equipped with either an aluminum valve cover or with a composite valve
cover. The aluminum valve cover has a seal that fits between the valve cover and the inlet
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8. manifold. The composite valve cover has a seal that is permanently fixed to the side of the valve
cover.
Illustration 1 g00547002
Typical example
Illustration 2 g00547003
Aluminum valve cover
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9. Illustration 3 g00547004
Composite valve cover
1. Loosen hose clamp (1) .
2. Disconnect breather hose (2) .
3. Remove three nuts (3), steel washers (6), and sealing washers (8) .
Note: When you remove nuts (3), ensure that the nuts on the rocker arm bracket are not
loosened.
Note: Current production engines have an additional shim washer (7) .
4. Remove valve cover (4), gasket (10), and seal (5) .
5. Remove seal (9) for the oil filler cap.
Installation Procedure
Note: The engines are equipped with either an aluminum valve cover or with a composite valve
cover. The aluminum valve cover has a seal that fits between the valve cover and the inlet
manifold. The composite valve cover has a seal that is permanently fixed to the side of the valve
cover.
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11. Illustration 6 g00547004
Composite valve cover
1. Inspect the condition of the gaskets and the seals. Replace the gaskets and the seals, if
necessary.
2. Install seal (9) for the oil filler cap, if necessary.
3. Apply 8T-9022 Silicone Gasket to gasket (10) .
Note: Ensure that the flat face of the gasket is toward the valve cover.
4. Install gasket (10), seal (5), and valve cover (4) .
5. Lubricate three nuts (3) with clean engine oil.
6. Install three nuts (3), steel washers (6), and sealing washers (8) .
Note: When you install three nuts (3) without shim washers (7), tighten the nuts to a torque
of 20 N·m (15 lb ft). Do not overtighten the nuts.
Note: When you install three nuts (3) with shim washers (7), tighten the nuts to a torque of
30 N·m (22 lb ft). Do not overtighten the nuts.
7. Connect breather hose (2) .
8. Tighten hose clamp (1) .
Copyright 1993 - 2019 Caterpillar Inc.
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12. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436B BACKHOE LOADER 6MJ
Configuration: 436B BACKHOE LOADER 6MJ00001-UP (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01761173
Rocker Shaft and Pushrod - Remove
SMCS - 1102-011; 1208-011
Removal Procedure
Start By:
a. Remove the valve mechanism cover. Refer to Disassembly and Assembly, "Valve
Mechanism Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00635152
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13. Typical example
Note: It is not necessary to remove the oil supply tube in order to remove the rocker shaft
assembly and the pushrods.
1. Remove nuts (1) and bolt (2) from the rocker shaft assembly. Begin with the end brackets
and move toward the center.
2. Remove rocker shaft assembly (3).
3. Remove the oil seal from the oil supply passage in the cylinder head.
Illustration 2 g00635153
Typical example
4. Remove pushrods (4). Place an identification mark on the pushrods for installation.
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436B BACKHOE LOADER 6MJ
Configuration: 436B BACKHOE LOADER 6MJ00001-UP (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01667090
Rocker Shaft - Disassemble
SMCS - 1102-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
A. Remove the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
Illustration 1 g00550061
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15. 1. Use a screwdriver or a similar tool to remove retaining ring (1) from both ends of the rocker
shaft assembly.
Illustration 2 g00550062
(1) Retaining ring
(2) Washer on the end of the rocker shaft
(3) Rocker arm assembly
(4) Rocker shaft bracket
(5) Spring on the rocker shaft
(6) Washer
(7) Rocker shaft
(8) Bolt
(9) Oil supply connection
(10) Rocker arm bushing
2. Remove the rocker arms and the rocker shaft brackets from the rocker shaft assembly.
Note: Place an identification mark on each of the components for the proper order for
installation.
3. Check the clearance between rocker arm assembly (3) and rocker shaft (7). Replace rocker
arm bushing (10) if the clearance is larger than 0.13 mm (0.005 inch). Use Tool (A) and a
suitable press in order to remove rocker arm bushing (10) from rocker arm assembly (3), if
necessary.
4. Remove rocker shaft bracket (4) from rocker shaft (7) .
5. Remove springs (5), washer (6), bolt (8) and oil supply connection (9) from rocker shaft
(7) .
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16. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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17. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436B BACKHOE LOADER 6MJ
Configuration: 436B BACKHOE LOADER 6MJ00001-UP (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01667093
Rocker Shaft - Assemble
SMCS - 1102-016
Assembly Procedure
1. Lubricate all of the components with clean engine oil.
Illustration 1 g00550062
(1) Retaining ring
(2) Washer on the end of the rocker shaft
(3) Rocker arm assembly
(4) Rocker shaft bracket
(5) Spring on the rocker shaft
(6) Washer
(7) Rocker shaft
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18. (8) Bolt
(9) Oil supply connection
(10) Rocker arm bushing
2. Install oil supply connection (9) and bolt (8) on rocker shaft (7) .
Note: Ensure that the bolt and the connection are correctly positioned on the rocker shaft.
Note: Ensure that all of the oil holes in the rocker shaft and in the rocker arms are not
plugged before you begin the assembly procedure.
3. Install rocker arm bushing (10) in rocker arm assembly (3) with a suitable press. Ream the
bushing to a clearance of 0.06 ± 0.03 mm (0.0024 ± 0.0012 inch), if necessary.
4. Install each of the components in the correct order onto rocker shaft (7). See Illustration 1.
Illustration 2 g00550061
5. Install retaining ring (1).
End By: Install the rocker shaft assembly. Refer to Disassembly and Assembly, "Rocker Shaft
and Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
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19. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436B BACKHOE LOADER 6MJ
Configuration: 436B BACKHOE LOADER 6MJ00001-UP (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01749382
Rocker Shaft and Pushrod - Install
SMCS - 1102-012; 1208-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00635153
Typical example
1. Install pushrods (4).
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20. Note: Ensure that the pushrods are installed in the original location and that the pushrods
are seated in the valve lifters correctly.
2. Install a new oil seal in the oil supply hole in the cylinder head.
Illustration 2 g00635152
Typical example
3. Put rocker shaft assembly (3) in position on the cylinder head. Make sure that the
connection for the oil supply is installed correctly into the oil seal.
Note: Ensure that the adjustment screws are properly seated in the ends of pushrods (4).
Note: It may be necessary to loosen the adjustment screws on each rocker arm. This will
help prevent a bent valve or a bent pushrod during the installation of the rocker shaft.
4. Lubricate nuts (1) and bolt (2) with clean engine oil.
5. Install nuts (1) and bolt (2).
6. Alternately tighten the nuts and the bolt. Start from the center and work toward the outside.
Tighten the nuts and the bolt on an aluminum bracket to a torque of 40 N·m (30 lb ft).
Tighten the nuts and the bolt on a cast iron or a steel bracket to a torque of 75 N·m
(55 lb ft).
7. Adjust the inlet valve lash to 0.20 mm (0.008 inch) and adjust the exhaust valve lash to
0.45 mm (0.018 inch). Refer to Testing and Adjusting, "Air Inlet and Exhaust System" for
more information on adjusting the valve lash.
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436B BACKHOE LOADER 6MJ
Configuration: 436B BACKHOE LOADER 6MJ00001-UP (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01645897
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
A. Disconnect the electrical connections at the battery.
B. Drain the coolant system. If the engine uses Diesel Engine Antifreeze/Coolant (DEAC),
refer to Operation and Maintenance Manual, "Cooling System Coolant (DEAC) - Change".
If the engine uses Extended Life Coolant (ELC), refer to Operation and Maintenance
Manual, "Cooling System Coolant (ELC) - Change".
C. Remove the air inlet manifold. Refer to Disassembly and Assembly, "Air Inlet Manifold -
Remove".
D. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
E. Remove the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection
Nozzles - Remove".
F. Remove the fuel filter base. Refer to Disassembly and Assembly, "Fuel Filter Base -
Remove and Install".
G. Remove the water outlet manifold. Refer to Disassembly and Assembly, "Water Outlet
Manifold - Remove".
H. Remove the rocker shaft assembly and the pushrods. Refer to Disassembly and Assembly,
"Rocker Arm and Shaft - Remove".
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23. Illustration 1 g00550160
Typical example
Illustration 2 g00550162
1. Gradually loosen 22 cylinder head bolts (1) in the reverse order that is shown in Illustration
2. This will help prevent distortion of the cylinder head.
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24. Illustration 3 g00550163
Typical example
2. Attach a suitable lifting device to cylinder head (2). Carefully lift cylinder head (2) off the
engine block. The weight of the cylinder head is 41 kg (90 lb).
NOTICE
Place the cylinder head on a surface that will not scratch the face of the
cylinder head.
Illustration 4 g00550165
3. Remove cylinder head gasket (3) .
4. Note the location of dowels (4) on each end of the cylinder block. Dowels (4) hold cylinder
head gasket (3) in place while cylinder head (2) is installed.
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25. Illustration 5 g00741112
5. Align straight edge (7) with bolt (6) in order to check for distortion. If there is a visible
reduction in the diameter of thread (8) that has not been in engagement with the cylinder
block, the bolts must be replaced.
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26. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 436B BACKHOE LOADER 6MJ
Configuration: 436B BACKHOE LOADER 6MJ00001-UP (MACHINE) POWERED BY 3054 ENGINE
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01645901
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6238 Guide Bolt 2
B 8T-3052 Degree Wheel 1
1. Thoroughly clean the top of the cylinder block and the bottom of the cylinder head. Ensure
that there is no debris in the cylinder bores.
Illustration 1 g00550165
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