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Service Repair Manual
Models
426F2 Backhoe Loader
Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426 F2 BACKHOE LOADER DJ4
Configuration: 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
426F2 Back Hoe Loader Power Train System
Media Number -M0079727-01 Publication Date -01/06/2015 Date Updated -14/08/2017
i06943334
Axle Housing (Differential and Bevel Gear) (Front) - Assemble
SMCS - 3256-016-FR; 3258-016-FR; 3260-016-FR
S/N - DJ41-UP
S/N - EJ41-UP
Assembly Procedure
Table 1
Required Tools
Tool Qty Part Number Part Description Illustration (Substep) Location
A 1 235-2797 Spanner Wrench As Illustration 17 (1)
C 1 235-2784 Adjuster Tool Gp Illustration 11 (2)
E 1 1P-0520 Driver Gp Illustration 1 (2,4)
F 1 235-2789 Pinion Setting Tool Illustration 2 (1) and 6 (4)
G 2 235-2795 Disc Illustration 3 (1) and 5 (5)
H 1 235-2796 Shaft Illustration 3 (2) and 5 (4)
J 1 6V-2012 Depth micrometer Illustration 3 (5) and 5 (1)
K - - Loctite 638 Illustration 14 (2)
L 1 8T-5096 Tool Gp Illustration 18 (1)
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the
components, if necessary.
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Illustration 1 g06177534
Illustration 2 g06182903
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Illustration 3 g06182956
Tighten nut (4) until there is no end play.
Measure the depth from Tooling (H) to the bottom of the hole in Tooling (F). Record the
measurement as Measurement (X).
Illustration 4 g06182978
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Measurement (V) is stamped on the head of the pinion shaft. Measurement (S) is the thickness of the
shim that is used between the pinion shaft and the bearing cone. Use the following formula to
calculate Measurement (S) : X mm - V mm = S mm. Choose the shim with the thickness of
Measurement (S).
Illustration 5 g06182992
Illustration 6 g06183003
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Illustration 7 g06183206
Install shim (1) with the chamfer against the gear.
Illustration 8 g06183207
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Illustration 9 g06183217
Install lip seal (1) to a depth of 13.50 ± 14.00 mm (0.531 ± 0.551 inch) from the surface of
differential housing.
Illustration 10 g06183219
Note: Check the o-ring seal for wear or for damage. If necessary, replace the O-ring seal.
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Illustration 11 g06183224
Use Tooling (C) with a dial type torque wrench to set the rolling torque. Tighten the nut to achieve a
rolling torque of 1.74 to 2.58 N.m (15.4 to 22.83 lb in). After installation of the nut, use a suitable
hammer and a suitable punch to stake the nut.
Illustration 12 g06183230
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Illustration 13 g06183241
Illustration 14 g06183317
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Illustration 15 g06183323
Slightly tighten bolts (2). Do not tighten bolts (2) at this time.
Illustration 16 g06183686
Oscillate the pinion shaft and use Tooling (A) to advance spanner nuts (2) until there is slight
backlash and no end play on the bearings.
Note: Use the following two Steps to set the proper bearing preload.
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Use a dial type torque wrench and measure the total rotating torque. Use the following formula to
calculate the total rotating torque (TRT): P equals the rotating torque that was measured in
Illustration 11. TRT = P + 0.53 N·m (5 lb in) to P + 0.80 N·m (7 lb in)
If the total rotating torque (TRT) is less than the specified amount, tighten the spanner nuts. If the
total rotating torque (TRT) is greater than the specified amount, loosen the spanner nuts. Always be
sure to maintain a slight backlash.
Illustration 17 g06184678
Measure the backlash between the pinion and the bevel gear. The proper backlash setting is between
0.180 mm (0.0071 inch) and 0.320 mm (0.0126 inch).
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Illustration 18 g06184688
If the backlash is not within the specification, retract one spanner nut and advance the opposite
spanner nut equally. This procedure will maintain the bearing preload. If the backlash is less than the
specified amount, move the bevel gear in Direction (A). If the backlash is greater than the specified
amount, move the bevel gear in Direction (B).
Illustration 19 g06184701
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Illustration 20 g06184731
End By:
a. Install the Axle housing (Differential and Bevel Gear) (Front).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Dec 31 23:34:00 UTC+0800 2019
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Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426 F2 BACKHOE LOADER DJ4
Configuration: 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
426F2 Back Hoe Loader Power Train System
Media Number -M0079727-01 Publication Date -01/06/2015 Date Updated -14/08/2017
i06973718
Drive and Steering Axle (Front) - Install
SMCS - 3020-012-FR
Installation Procedure
Illustration 1 g06187126
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Illustration 2 g06187178
Illustration 3 g06187602
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Illustration 4 g06184896
Illustration 5 g06184985
End By:
a. Install the wheel and tire assemblies.
b. Install the bucket.
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Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426 F2 BACKHOE LOADER DJ4
Configuration: 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
426F2 Back Hoe Loader Power Train System
Media Number -M0079727-01 Publication Date -01/06/2015 Date Updated -14/08/2017
i06952423
Solenoid Valve (Transmission) - Remove and Install
SMCS - 5479-010-T3
Removal Procedure
Start By:
a. Release the system pressure.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
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Illustration 1 g06180763
Illustration 2 g06180790
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Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
Illustration 3 g06180799
Illustration 4 g06223004
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  • 2. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 426 F2 BACKHOE LOADER DJ4 Configuration: 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 426F2 Back Hoe Loader Power Train System Media Number -M0079727-01 Publication Date -01/06/2015 Date Updated -14/08/2017 i06943334 Axle Housing (Differential and Bevel Gear) (Front) - Assemble SMCS - 3256-016-FR; 3258-016-FR; 3260-016-FR S/N - DJ41-UP S/N - EJ41-UP Assembly Procedure Table 1 Required Tools Tool Qty Part Number Part Description Illustration (Substep) Location A 1 235-2797 Spanner Wrench As Illustration 17 (1) C 1 235-2784 Adjuster Tool Gp Illustration 11 (2) E 1 1P-0520 Driver Gp Illustration 1 (2,4) F 1 235-2789 Pinion Setting Tool Illustration 2 (1) and 6 (4) G 2 235-2795 Disc Illustration 3 (1) and 5 (5) H 1 235-2796 Shaft Illustration 3 (2) and 5 (4) J 1 6V-2012 Depth micrometer Illustration 3 (5) and 5 (1) K - - Loctite 638 Illustration 14 (2) L 1 8T-5096 Tool Gp Illustration 18 (1) Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary. 1/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 3. Illustration 1 g06177534 Illustration 2 g06182903 2/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 4. Illustration 3 g06182956 Tighten nut (4) until there is no end play. Measure the depth from Tooling (H) to the bottom of the hole in Tooling (F). Record the measurement as Measurement (X). Illustration 4 g06182978 3/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 5. Measurement (V) is stamped on the head of the pinion shaft. Measurement (S) is the thickness of the shim that is used between the pinion shaft and the bearing cone. Use the following formula to calculate Measurement (S) : X mm - V mm = S mm. Choose the shim with the thickness of Measurement (S). Illustration 5 g06182992 Illustration 6 g06183003 4/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 6. Illustration 7 g06183206 Install shim (1) with the chamfer against the gear. Illustration 8 g06183207 5/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 7. Illustration 9 g06183217 Install lip seal (1) to a depth of 13.50 ± 14.00 mm (0.531 ± 0.551 inch) from the surface of differential housing. Illustration 10 g06183219 Note: Check the o-ring seal for wear or for damage. If necessary, replace the O-ring seal. 6/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 8. Illustration 11 g06183224 Use Tooling (C) with a dial type torque wrench to set the rolling torque. Tighten the nut to achieve a rolling torque of 1.74 to 2.58 N.m (15.4 to 22.83 lb in). After installation of the nut, use a suitable hammer and a suitable punch to stake the nut. Illustration 12 g06183230 7/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 9. Illustration 13 g06183241 Illustration 14 g06183317 8/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 10. Illustration 15 g06183323 Slightly tighten bolts (2). Do not tighten bolts (2) at this time. Illustration 16 g06183686 Oscillate the pinion shaft and use Tooling (A) to advance spanner nuts (2) until there is slight backlash and no end play on the bearings. Note: Use the following two Steps to set the proper bearing preload. 9/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 11. Use a dial type torque wrench and measure the total rotating torque. Use the following formula to calculate the total rotating torque (TRT): P equals the rotating torque that was measured in Illustration 11. TRT = P + 0.53 N·m (5 lb in) to P + 0.80 N·m (7 lb in) If the total rotating torque (TRT) is less than the specified amount, tighten the spanner nuts. If the total rotating torque (TRT) is greater than the specified amount, loosen the spanner nuts. Always be sure to maintain a slight backlash. Illustration 17 g06184678 Measure the backlash between the pinion and the bevel gear. The proper backlash setting is between 0.180 mm (0.0071 inch) and 0.320 mm (0.0126 inch). 10/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 12. Illustration 18 g06184688 If the backlash is not within the specification, retract one spanner nut and advance the opposite spanner nut equally. This procedure will maintain the bearing preload. If the backlash is less than the specified amount, move the bevel gear in Direction (A). If the backlash is greater than the specified amount, move the bevel gear in Direction (B). Illustration 19 g06184701 11/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 13. Illustration 20 g06184731 End By: a. Install the Axle housing (Differential and Bevel Gear) (Front). Copyright 1993 - 2019 Caterpillar Inc. All Rights Reserved. Private Network For SIS Licensees. Tue Dec 31 23:34:00 UTC+0800 2019 12/12 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 14. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 426 F2 BACKHOE LOADER DJ4 Configuration: 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 426F2 Back Hoe Loader Power Train System Media Number -M0079727-01 Publication Date -01/06/2015 Date Updated -14/08/2017 i06973718 Drive and Steering Axle (Front) - Install SMCS - 3020-012-FR Installation Procedure Illustration 1 g06187126 1/4 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 15. Illustration 2 g06187178 Illustration 3 g06187602 2/4 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 16. Illustration 4 g06184896 Illustration 5 g06184985 End By: a. Install the wheel and tire assemblies. b. Install the bucket. 3/4 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 17. Shutdown SIS Previous Screen Product: BACKHOE LOADER Model: 426 F2 BACKHOE LOADER DJ4 Configuration: 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 Engine Disassembly and Assembly 426F2 Back Hoe Loader Power Train System Media Number -M0079727-01 Publication Date -01/06/2015 Date Updated -14/08/2017 i06952423 Solenoid Valve (Transmission) - Remove and Install SMCS - 5479-010-T3 Removal Procedure Start By: a. Release the system pressure. NOTICE Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products. Dispose of all fluids according to local regulations and mandates. 1/4 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 18. Illustration 1 g06180763 Illustration 2 g06180790 2/4 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
  • 19. Suggest: If the above button click is invalid. Please download this document first, and then click the above link to download the complete manual. Thank you so much for reading
  • 20. Illustration 3 g06180799 Illustration 4 g06223004 3/4 426F2 Backhoe Loader Side Shift DJ400001-UP (MACHINE) POWERED BY C4.4 E... 2019/12/31 https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...