This document provides assembly and disassembly instructions for components of a 966H wheel loader transmission. It includes 30 steps to assemble the torque converter and 17 steps to disassemble the transmission planetary system. Diagrams illustrate the components and tools required, which include link brackets, drivers, retaining ring pliers, and bearing pullers. Safety precautions are provided to prevent injury from released spring forces.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fjjskqweekfsmem
This document provides instructions for disassembling and assembling components of a 966H wheel loader's power train, including its torque converter and transmission. It describes 33 steps to disassemble and assemble the torque converter, involving removal and installation of over 40 parts like bearings, seals, gears, and housing components. It also outlines 6 steps to separate the transmission from the output transfer gears, and references additional documents for disassembling the transmission planetary. The document is intended as a service repair manual for technicians working on the specified wheel loader models.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fudjsjfekskkem
This document provides assembly and disassembly instructions for components of a 966H wheel loader transmission. It includes 33 steps to assemble a torque converter, detailing each sub-component and specifying torque values for fasteners. It also describes removing the transmission from output transfer gears in 6 steps and disassembling the transmission planetary in 9 steps, identifying required tools and safety precautions.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fjjskkdmnsme
This document provides instructions for disassembling and assembling components of a 966H wheel loader transmission. It describes 33 steps to disassemble and assemble the torque converter, including installing various parts like bearings, seals, and retaining rings. It then provides brief instructions for separating the transmission from the output transfer gears and disassembling the transmission planetary. The document is intended as a service repair manual for technicians working on this model of wheel loader.
This document provides instructions for disassembling and assembling the torque converter of a 966H Wheel Loader. It lists the required tools and parts. The 33 step procedure describes how to disassemble and install each component of the torque converter in detail, with illustrations showing each step. It provides torque specifications for the bolts. The full document is 10 pages long.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to lift components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing internal parts. Cleanliness and safety precautions are noted.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to detach the components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing the internal gears.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It lists the required tools and parts. The 33 step procedure describes how to disassemble and install each component of the torque converter in detail, with illustrations showing each step. It includes instructions for installing bearings, seals, springs, and retaining rings on various parts like the rotating housing, impeller, stator, and carrier shaft. The summary ends by stating to connect the assembled torque converter to the transmission and output transfer gears.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to lift components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing internal parts. Cleanliness and safety precautions are noted.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fjjskqweekfsmem
This document provides instructions for disassembling and assembling components of a 966H wheel loader's power train, including its torque converter and transmission. It describes 33 steps to disassemble and assemble the torque converter, involving removal and installation of over 40 parts like bearings, seals, gears, and housing components. It also outlines 6 steps to separate the transmission from the output transfer gears, and references additional documents for disassembling the transmission planetary. The document is intended as a service repair manual for technicians working on the specified wheel loader models.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fudjsjfekskkem
This document provides assembly and disassembly instructions for components of a 966H wheel loader transmission. It includes 33 steps to assemble a torque converter, detailing each sub-component and specifying torque values for fasteners. It also describes removing the transmission from output transfer gears in 6 steps and disassembling the transmission planetary in 9 steps, identifying required tools and safety precautions.
Caterpillar cat 966 h wheel loader (prefix a6j) service repair manual (a6j018...fjjskkdmnsme
This document provides instructions for disassembling and assembling components of a 966H wheel loader transmission. It describes 33 steps to disassemble and assemble the torque converter, including installing various parts like bearings, seals, and retaining rings. It then provides brief instructions for separating the transmission from the output transfer gears and disassembling the transmission planetary. The document is intended as a service repair manual for technicians working on this model of wheel loader.
This document provides instructions for disassembling and assembling the torque converter of a 966H Wheel Loader. It lists the required tools and parts. The 33 step procedure describes how to disassemble and install each component of the torque converter in detail, with illustrations showing each step. It provides torque specifications for the bolts. The full document is 10 pages long.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to lift components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing internal parts. Cleanliness and safety precautions are noted.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to detach the components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing the internal gears.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It lists the required tools and parts. The 33 step procedure describes how to disassemble and install each component of the torque converter in detail, with illustrations showing each step. It includes instructions for installing bearings, seals, springs, and retaining rings on various parts like the rotating housing, impeller, stator, and carrier shaft. The summary ends by stating to connect the assembled torque converter to the transmission and output transfer gears.
This document provides instructions for assembling and disassembling components of the 966H wheel loader's power train. It includes:
1) A procedure for assembling the torque converter, which involves installing various bearings, seals, and gears in the correct order and torqueing bolts to specified values.
2) A procedure for separating the transmission from the output transfer gears, which involves removing bolts and using tools to lift components.
3) The beginning of a procedure for disassembling the transmission planetary, which includes removing housing components and seals in preparation for accessing internal parts. Cleanliness and safety precautions are noted.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps to assemble the torque converter components and attach it to the transmission housing. It then describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, disconnecting electrical and hydraulic lines, and lifting components with the specified tools. The purpose is to connect or separate the torque converter, transmission, and output transfer gears on a 980M wheel loader.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Proper tools and torque specifications are listed. Finally, it states to connect the assembled torque converter to the transmission and output transfer gears.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important, as is applying clean hydraulic oil and torquing bolts to specified values.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps to assemble the torque converter components and attach it to the transmission housing. It then describes 5 steps to separate the transmission from the output transfer gears, including removing bolts, disconnecting electrical and hydraulic lines, and lifting components with the specified tools. The purpose is to connect or separate the torque converter, transmission, and output transfer gears on a 980M wheel loader.
This service repair manual provides instructions for assembling the lock up clutch and freewheel stator for the torque converter in a 980M wheel loader. It outlines 51 steps for installing various components like seals, bearings, gears, and housings. Tools required include link brackets, dial indicators, retaining ring pliers, and guide studs. Proper heating and cooling of components is important, as is applying clean hydraulic oil and torquing bolts to specified values.
The document provides instructions for assembling a torque converter and connecting it to a transmission. It lists 51 steps for installing various components like seals, bearings, gears, and housing pieces. It also describes using specialty tools and proper torque specifications. Separately, it outlines 5 steps for removing a transmission from output transfer gears, which involves lifting components, disconnecting lines, and removing bolts.
1. Stop the engine and remove the key before performing any maintenance to prevent accidental starting. Attach a "DO NOT OPERATE" tag to controls.
2. Wear appropriate protective equipment like gloves, glasses and hearing protection when working on or around the machine to avoid injury from parts, debris or loud noises.
3. Release all pressure from hydraulic systems before disconnecting lines or removing caps and plugs to prevent hot fluid from spraying out and causing burns or other injuries.
The document provides safety precautions and cautions for maintenance personnel working on a TL140 crawler loader. It outlines general safety rules, protective equipment requirements, precautions for hot or pressurized components, battery and fuel handling, and cautions for disassembly/assembly. The document emphasizes stopping the engine before work, releasing hydraulic pressure, and securing or blocking components to prevent injury.
This document provides safety precautions and instructions for maintenance personnel working on a crawler loader. It outlines general safety rules including wearing proper protective equipment, blocking the machine securely before working underneath, releasing hydraulic pressure, and disconnecting the battery. The document also provides cautions for disassembly and assembly such as cleaning parts, making matching marks, and replacing seals with new parts.
Takeuchi TB2150 Hydraulic Excavator Service Repair Workshop Manual (Serial No...nkikou1545
1) This manual provides procedures for servicing a machine, including disassembly, assembly, inspection, maintenance, and troubleshooting, as well as service data, specifications, and safety information.
2) Directional terms like front, rear, left, and right are defined based on the perspective of a person sitting in the operator's seat.
3) The machine's serial number is stamped on an identification plate and should be included when ordering parts or making inquiries.
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Nissan Forklift Electric P01 Series Service Repair Manual.pdfnkikou1545
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This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor including the engine and fuel system, transmission, axles, hydraulics, electrical system, climate control, steering, brakes, hitches and 3-point linkage. The manual is intended to be used as a reference for technicians servicing these tractor models. It provides an overview of components, operating principles and troubleshooting information for each system.
New Holland T6.180 AutoCommand™ STAGE IV Tractor Service Repair Manual.pdfnkikou1545
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor including the engine, transmission, axles, hydraulics, electrical systems, cab climate control and more. Repair procedures are organized by system with component level details provided. The manual is intended to be used as a technical reference for technicians servicing Case IH T6 tractors.
New Holland T6.175 STAGE IV Tractor Service Repair Manual.pdfnkikou1545
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor including the engine, transmission, axles, hydraulics, electrical systems, cab components, and more. Specific sections cover maintenance and repairs for components like the fuel system, cooling system, and transmission. The manual also includes fault codes to assist with troubleshooting.
New Holland T6.175 Dynamic Command STAGE IV Tractor Service Repair Manual.pdfnkikou1545
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor including the engine, transmission, axles, hydraulics, electrical systems, cab climate control and more. Repair procedures are organized by system with component level details provided. The manual is intended to be used as a technical reference for technicians servicing Case IH T6 tractors.
New Holland T6.175 AutoCommand™ STAGE IV Tractor Service Repair Manual.pdfnkikou1545
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, electrical systems, and more. Each system section includes detailed information on components, operation, and repair procedures.
New Holland T6.165 STAGE IV Tractor Service Repair Manual.pdfnkikou1545
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor such as the engine, transmission, axles, hydraulics, electrical systems, and more. Each system section includes detailed information on components, operation, and repair procedures.
New Holland T6.165 Dynamic Command STAGE IV Tractor Service Repair Manual.pdfnkikou1545
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor including the engine, transmission, axles, hydraulics, electrical systems, cab components, and more. Specific sections cover maintenance and repairs for components like the fuel system, cooling system, and transmission. The manual also includes fault codes to assist with troubleshooting.
New Holland T6.165 AutoCommand™ STAGE IV Tractor Service Repair Manual.pdfnkikou1545
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor including the engine, transmission, axles, hydraulics, electrical systems, cab climate control and more. Repair procedures are organized by system with component level details provided. The manual is intended to be used as a technical reference for technicians servicing Case IH T6 tractors.
New Holland T6.160 STAGE IV Tractor Service Repair Manual.pdfnkikou1545
This service manual provides maintenance and repair information for Case IH T6 tractors models T6.125 through T6.180. The manual covers systems of the tractor including the engine, transmission, axles, hydraulics, electrical systems, cab climate control and more. Repair procedures are organized by system with component level details provided. The manual is intended to be used as a technical reference for technicians servicing Case IH T6 tractors.
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1. Stop the engine and remove the key before performing any maintenance to prevent accidental starting. Attach a "DO NOT OPERATE" tag to controls.
2. Wear appropriate protective equipment like gloves, glasses and hearing protection when working on or around the machine to avoid injury from parts, debris or loud noises.
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Takeuchi TB2150 Hydraulic Excavator Service Repair Workshop Manual (Serial No...nkikou1545
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Save them for later and save the trouble!
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6J
Configuration: 966H WHEEL LOADER A6J01801-UP (MACHINE) POWERED BY C11
Disassembly and Assembly
966H and 972H Wheel Loaders Power Train
Media Number -RENR8847-07 Publication Date -01/03/2013 Date Updated -04/03/2013
i03894987
Torque Converter (Freewheel Stator) - Assemble
SMCS - 3101-016
S/N - A6D1-UP
S/N - A6G1-UP
S/N - A6J1-UP
S/N - RYF1-UP
S/N - TAL1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 2
B 1P-0510 Driver Gp 1
C 2P-8312 Retaining Ring Pliers 1
D 7F-6068 Sleeve 1
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement.
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3. Illustration 1 g02140488
1. Install bearing (37) and ring (38) on rotating housing (13) .
Illustration 2 g02140487
1. Install locating dowel (36) in turbine hub assembly (35) .
2. Install turbine hub assembly (35) to turbine (34). Install bolts (33) and the washers. The
torque for bolts (33) is 60 ± 7 N·m (44 ± 5 lb ft).
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4. Illustration 3 g02140484
3. Turn rotating housing (13) onto opposite side. Install turbine (32) .
Illustration 4 g02140469
4. Install bearing spacer (31) .
5. Use Tooling (C) in order to install retaining ring (30) on turbine hub assembly (13).
Retaining ring (30) must be securely seated in the groove.
6. Install O-ring seal (29) .
Illustration 5 g02140461
7. Install end cover (28) and retaining ring (27) in rotating housing (13) .
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5. Illustration 6 g02140200
8. Lower the temperature of bearing (26) .
9. Install bearing (26) in impeller (12) .
Illustration 7 g02143664
10. Install drive gear (25). The torque for bolts (25A) is 105 ± 15 N·m (75 ± 11 lb ft).
Note: If the torque converter is equipped with a freewheel stator, continue with Steps 11
through 16.
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6. Illustration 8 g02143667
11. Use a suitable press to install carrier shaft (14) in impeller (12) .
12. Install spacer (24) over shaft (14) .
Illustration 9 g02139427
13. Install freewheel cam (23), freewheel springs (22), freewheel rollers (21), and bearing race
(20) in stator (17) .
Note: If necessary, raise the temperature of stator (17) to a maximum temperature of 135 °C
(275 °F). Install the cam with the IMPELLER SIDE facing downward. Continue with the
installation until freewheel cam (23) contacts the retaining ring (not shown).
Note: Install freewheel springs (22) with the maximum number of loops toward the outside
diameter of freewheel cam (23) .
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7. Illustration 10 g02139419
14. Install washer (19) and retaining ring (18) on stator (17). Repeat the procedure for the
opposite side of stator (17) .
Illustration 11 g02139426
15. Install stator (17) on impeller (12) .
16. Install spacer (16) and retaining ring (15) on carrier shaft (14) .
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8. Illustration 12 g02140513
17. Assemble carrier shaft (14), as follows.
18. Install ring (40) on shaft (39) .
19. Use a suitable press in order to install inner race (41) onto shaft (39) .
20. Install outer bearing (42) .
21. Use Tooling (B), Tooling (D), and a suitable press to install shaft assembly (39) and outer
bearing (42) into carrier shaft (14) .
22. Install plate (43) and retaining ring (44) .
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9. Illustration 13 g02139413
23. Install impeller (12) on rotating housing (13). The weight of the impeller assembly (12) is
approximately 36 kg (80 lb).
24. Install bolts (11) and washers. The torque for bolts (11) is 60 ± 7 N·m (44 ± 5 lb ft).
Illustration 14 g02139410
25. Use Tooling (B) to install bearing (10) in pump drive gear (9) .
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10. Illustration 15 g02139394
26. Use Tooling (A) and a suitable lifting device to install the torque converter housing over the
torque converter. The weight of the torque converter housing is approximately 100 kg (220
lb).
Illustration 16 g02139389
27. Install pump drive gear (9) and drive gear shaft (8) .
28. Install bolt (7) and the washer that holds drive gear shaft (8) to the torque converter housing.
The torque for bolt (7) is 240 ± 40 N·m (180 ± 30 lb ft).
Illustration 17 g02143681
29. Install pump drive flange (6) and bolts (6A). The torque for bolts (6A) is 60 ± 12 N·m (44 ±
9 lb ft).
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11. Illustration 18 g02139369
30. Install bolts (4) and the washers that hold the torque converter to the torque converter
housing. The torque for bolts (4) is 50 ± 10 N·m (37 ± 7 lb ft).
31. Install O-ring seal (5) .
Illustration 19 g02143713
32. Install gear (3). The torque for bolt (3A) is 120 ± 20 N·m (90 ± 15 lb ft).
33. Install torque converter speed sensor (2), the seal, and the washer. Adjust torque converter
speed sensor (2) in order to maintain an air gap of 0.71 ± 0.18 mm (0.028 ± 0.007 inch). The
torque for torque converter speed sensor (4) is 25 ± 5 N·m (18 ± 4 lb ft).
End By: Connect the torque converter to the transmission and to the output transfer gears.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 17:51:51 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6J
Configuration: 966H WHEEL LOADER A6J01801-UP (MACHINE) POWERED BY C11
Disassembly and Assembly
966H and 972H Wheel Loaders Power Train
Media Number -RENR8847-07 Publication Date -01/03/2013 Date Updated -04/03/2013
i03965720
Transmission from Output Transfer Gears - Separate
SMCS - 3002-076
S/N - A6D1-UP
S/N - A6G1-UP
S/N - A6J1-UP
S/N - RYF1-UP
S/N - TAL1-UP
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Link Bracket 3
B 154-6181 Forcing Screw 3
Start By:
A. Separate the torque converter from the transmission.
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be cleaned thoroughly. This will help to prevent dirt from entering the internal
mechanism.
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13. Illustration 1 g02161616
1. Remove bolts (1) and tube assembly (2) .
Illustration 2 g02161918
2. Disconnect harness assembly (3) .
Illustration 3 g02161923
3. Attach Tooling (A) and a suitable lifting device to transmission (4).
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14. Illustration 4 g02161929
Illustration 5 g02162314
4. Remove bolts (5) and (6) that connect transmission (4) to transfer gears (7) .
Illustration 6 g02162331
5. Use Tooling (B) in order to separate transmission (4) from output transfer gears (7) .
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15. 6. Remove transmission (4). The weight of transmission (4) is approximately 425 kg (936 lb).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Mar 28 17:52:47 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: WHEEL LOADER
Model: 966H WHEEL LOADER A6J
Configuration: 966H WHEEL LOADER A6J01801-UP (MACHINE) POWERED BY C11
Disassembly and Assembly
966H and 972H Wheel Loaders Power Train
Media Number -RENR8847-07 Publication Date -01/03/2013 Date Updated -04/03/2013
i06125079
Transmission Planetary - Disassemble
SMCS - 3160-015
S/N - A6D1-UP
S/N - A6G1-UP
S/N - A6J1-UP
S/N - RYF1-UP
S/N - TAL1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number
Part Description
Qty
A 439-3940 Link Bracket 3
B -
Steel Rods (3.175 mm (0.1250 inch) diameter and one
pointed tip)
6
C 1P-0520 Driver Gp 1
D 8B-7551 Bearing Puller 1
Start By:
A. Separate the transmission from the output transfer gears.
Note: Cleanliness is an important factor. Before the disassembly procedure, clean the exterior of
the component to prevent dirt from entering the internal mechanism.
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17. Illustration 1 g03421798
1. Remove O-ring seal (1) from the housing.
2. Remove bolt (2) and the retainer. Remove drive gear (3) from the end of the input shaft.
Illustration 2 g02146314
3. Remove plate (4) .
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18. Illustration 3 g02146315
4. Attach Tooling (A) and a suitable lifting device to the transmission, as shown. The weight
of the transmission is approximately 425 kg (936 lb).
5. Carefully position the planetary group on the opposite end so that No. 6 clutch housing (5)
is facing upward, as shown.
Illustration 4 g03420239
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
6. Remove retaining ring (6) from output shaft assembly (7) . Remove bolts (8) , the washers,
and No. 6 clutch housing (5) . Mark the location of the long bolts.
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19. Illustration 5 g03420296
7. Remove clutch piston (9) from No. 6 clutch housing (5) .
8. Remove seal rings (10) and (11) from clutch piston (9) .
Illustration 6 g02146333
9. Remove plate (12) and springs (13) .
Illustration 7 g02146353
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20. 10. Remove plates (12) and discs (14) . Remove dowels (15) .
Illustration 8 g02146354
11. Remove ring gear (16) .
Illustration 9 g02146356
12. Remove carrier assembly (17) . Remove bolts (18) and the washers.
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21. Illustration 10 g02146358
13. Remove metal seal ring (19) from carrier assembly (17) .
Illustration 11 g03420356
14. Push spring pins (20) through carrier assembly (17) and into planetary shafts (21) . Remove
planetary shafts (21) from carrier assembly (17) .
Illustration 12 g02146362
15. Remove thrust discs (22) , planetary gears (23) , and bearings (24) from the carrier
assembly. Remove spring pins (20) from planetary shafts (21) .
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22. Illustration 13 g03420438
16. Disconnect harness assemblies (25) which are attached to transmission modulating valves
(26) . Remove transmission modulating valves (26) from the transmission housing.
Illustration 14 g02146368
17. Remove retaining ring (27) and (28) .
Illustration 15 g02146401
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23. 18. Use Tooling (A) and a suitable lifting device in order to remove housing assembly (29) .
The weight of housing assembly (29) is approximately 88 kg (195 lb).
Illustration 16 g02146402
19. Remove bearing (30) from housing assembly (29) .
Illustration 17 g03685199
20. Remove retaining ring (31) and clutch housing (32) . Remove springs (33) and rods (34) .
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24. Illustration 18 g03685201
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
21. Use steel spacers and a suitable press to lower retainer plate (35) . Remove retaining ring
(37) from sun gear (36) .
Illustration 19 g03685246
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25. Illustration 20 g03685249
22. Separate retaining ring (37) , retainer plate (35) , and five coned disc springs (38) from sun
gear (36) . Remove seal rings (41) from clutch piston (39) . Remove seal rings (42) from
clutch housing (40) .
Illustration 21 g03685253
23. Remove discs (44) and plates (43) .
Illustration 22 g03685264
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26. 24. Remove retaining ring (45) from the output shaft assembly (7) . Remove hub (46) .
Illustration 23 g03685272
25. Remove discs (47) and plates (48) .
Illustration 24 g03685274
26. Remove ring gear (49) .
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27. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
28. Illustration 25 g03685327
27. Remove retaining ring (50) and reaction plate (51) from ring gear (49) .
Illustration 26 g03685275
28. Remove clutch piston (52) . Remove O-ring seal (53) . Use Tooling (A) and a suitable
lifting device in order to remove housing (54) .
Note: Remove clutch piston (52) in the bottom of housing (54) . Clutch piston (52) may be
stuck in housing (54) . As housing (54) is removed, the other clutch piston may fall.
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30. Illustration 30 g03685373
33. Use Tooling (B) to compress the retaining ring that holds carrier assembly (62) to ring gear
(65) .
34. Remove carrier assembly (62) from ring gear (65) . Remove ring seal (63) .
Illustration 31 g03685378
35. Remove retaining ring (66) from carrier assembly (62) .
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