The document provides instructions for removing and installing a fuel filter base on a Caterpillar 3054 engine. It begins by noting the importance of cleanliness and containing fluids. The removal procedure then lists the following steps:
1. Drain the fuel system and remove the fuel filter.
2. Remove the banjo bolt and fuel line from the filter base.
3. Remove the filter base mounting bolts and remove the filter base.
The installation procedure lists installing the filter base with new gaskets and bolts, attaching the fuel line, and filling and bleeding the fuel system.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 7WN
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 7WN00939-01099 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
Alternator - Bosch K1/N1
Media Number -SENR3685-02 Publication Date -01/09/2013 Date Updated -16/09/2013
i05060896
Alternator - Disassemble
SMCS - 1405-015
Disassembly Procedure
Start By:
A. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove" for the
machine that is being serviced.
Note: The Disassembly and Assembly that follows is of a K1, 12V 7T-2876 Charging Alternator Gp.
The other alternators are similar.
Illustration 1 g03228038
(1) Regulator
(2) Capacitor lead
(3) Capacitor
1. Remove the two screws and regulator (1) .
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3. 2. Disconnect capacitor lead (2) from the back of the alternator. Remove the screw and capacitor
(3) .
Illustration 2 g03228056
(4) Pulley
(5) Fan
3. Remove the pulley nut, washer, pulley (4), fan (5), and the key from the rotor shaft.
Illustration 3 g03228057
(6) Screws
4. Mark the front and rear frame assemblies for proper assembly. Remove four screws (6) (one
has a nut on it on the back of the alternator).
5. Separate the front frame and rotor assembly from the rear frame and stator assembly. Watch for
the wave washer, at the back of the rear frame assembly, to fall out.
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4. Illustration 4 g03228058
(7) Screws
(8) Rotor
6. Remove four screws (7), and rotor (8) from the front frame.
Illustration 5 g03228059
(9) Bearing cover
(10) Spacer
(11) Front bearing
7. Remove spacer (10), and front bearing (11), with a suitable puller. Remove bearing cover (9)
from the rotor (8) .
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5. Illustration 6 g03228076
(12) Rear bearing
(13) Slip ring
8. Remove the rear bearing (12) with a suitable puller. Unsolder both rotor winding leads from
slip ring (13). Remove slip ring (13) with a suitable puller.
Illustration 7 g03228080
(14) terminal nuts
(15) terminal nuts
(16) terminal nuts
9. Remove terminal nuts (14), (15), and (16). Remove all of the washers and insulators.
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6. Illustration 8 g03228097
(17) Screws
10. Remove three screws (17). Remove the stator and rectifier assembly from the rear frame.
Remove the remaining insulators from the terminal studs.
Illustration 9 g03228116
(18) Rectifier
(19) Stator
11. Unsolder the three stator leads and separate rectifier (18) from stator (19) .
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7. Illustration 10 g03228119
K1 Alternator
(1) Regulator
(4) Pulley
(5) Fan
(6) Screws
(8) Rotor
(9) Bearing cover
(11) Front bearing
(12) Rear bearing
(13) Slip ring
(18) Rectifier
(19) Stator
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8. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 17 22:07:59 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 7WN
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 7WN00939-01099 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
Alternator - Bosch K1/N1
Media Number -SENR3685-02 Publication Date -01/09/2013 Date Updated -16/09/2013
i05064230
Alternator - Assemble
SMCS - 1405-016
Assembly Procedure
Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause problems in the future. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement.
Illustration 1 g03230839
(1) Rectifier
(2) Stator
1. Connect and solder the stator leads to the positive (+) diodes of rectifier (1) .
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10. Illustration 2 g03230840
(1) Rectifier
(2) Stator
(3) Position wave washer
2. Position the insulators on the rectifier terminal studs. Position rectifier (1), and stator (2)
into the rear frame, and install the three screws. Install the terminal insulators, washers, and
nuts. Position wave washer (3) into the bearing bore of the rear frame.
Illustration 3 g03230842
(4) Rear bearing
(5) Slip ring
3. Install slip ring (5) on the rotor. Connect and solder the rotor leads to the slip ring (5). Install
rear bearing (4) .
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11. Illustration 4 g03230845
(6) Bearing cover
(7) Spacer
(8) Front bearing
4. Install bearing cover (6), front bearing (8), and spacer (7) on the rotor.
Illustration 5 g03230846
(9) Rotor
5. Install rotor (9) and the four screws into the front frame.
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12. Illustration 6 g03230848
(10) Stator assembly
(11) Rotor assembly
6. Assemble front frame and rotor assembly (11) into rear frame and stator assembly (10).
Make sure that the wave washer is fixed in the rear frame bearing bore. Align the front and
rear frame marks made at disassembly for correct assembly. Install the four screws.
Illustration 7 g03230896
(12) Pulley
(13) Fan
7. Install the key, fan (13), pulley (12), washer, and pulley nut. Tighten the nut to a torque of:
3E-7295 Charging Alternator Gp, and 9X-0341 Charging Alternator Gp ... 70 � 5 N�m (52
� 4 lb ft)
8C-5535 Charging Alternator Gp, 7T-2876 Charging Alternator Gp, 2Y-4212 Charging
Alternator Gp, and 2Y-8310 Charging Alternator Gp ... 35 � 10 N�m (26 � 7 lb ft)
9W-3043 Charging Alternator Gp ... 50 � 5 N�m (37 � 4 lb ft)
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13. Illustration 8 g03230899
(14) Capacitor lead
(15) Regulator
8. Install the capacitor and connect capacitor lead (14) to the back of the alternator.
9. Install regulator (15) .
End By: Install the alternator on the machine. Refer to Disassembly and Assembly, "Alternator -
Install" for the machine that is being serviced.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 17 22:08:47 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 7WN
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 7WN00939-01099 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01080593
Engine Design
SMCS - 1000
Type 1 Engines and 9RM Engines
Illustration 1 g00296342
Cylinder and valve location for Type 1 engines and 9RM engines
(A) Exhaust valves
(B) Inlet valves
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15. Note: Type 1 engines can be identified in two ways. The first method refers to Illustration 1.
When the valve cover is removed, look at the cylinder head valves. Type 1 engines have two
exhaust valves in a row and two inlet valves that are in a row.
The second method does not require the removal of the valve cover. Refer to the inlet manifold
and the exhaust manifold. Type 1 engines have two exhaust ports in a row and two inlet ports that
are in a row.
Type ... Four cylinder and four stroke
Combustion system ... Direct injection
Nominal Bore ... 100 mm (3.937 inch)
Stroke ... 127 mm (5.00 inch)
Capacity ... 4 liters (243 in3
)
Compression Ratio ... 16:1
Number of cylinders ... 4
Arrangement of cylinders ... in-line
Firing Order ... 1, 3, 4, 2
Valve Lash
Inlet valve ... 0.20 mm (.008 inch)
Exhaust valve ... 0.45 mm (.018 inch)
When the crankshaft is viewed from the front of the engine, the crankshaft rotates in the following
direction: ... Clockwise
When the camshaft is viewed from the front of the engine, the camshaft rotates in the following
direction: ... Clockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of
the engine are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.
Type 2 Engines and 7BJ Engines
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16. Illustration 2 g00296424
Cylinder and valve location for Type 2 engines and 7BJ engines
(A) Exhaust valves
(B) Inlet valves
Note: Type 2 engines can be identified in two ways. The first method refers to Illustration 2.
When the valve cover is removed, look at the cylinder head valves. Type 2 engines alternate the
exhaust valves and the inlet valves.
The second method does not require the removal of the valve cover. Refer to the inlet manifold
and the exhaust manifold. Type 2 engines alternate the exhaust ports and the inlet ports.
Type ... Four cylinder and four stroke
Combustion system ... Direct injection
Nominal Bore ... 100 mm (3.937 inch)
Stroke ... 127 mm (5.00 inch)
Capacity ... 4 liters (243 in3
)
Compression Ratio ... 17.25:1
Number of cylinders ... 4
Arrangement of cylinders ... in-line
Firing Order ... 1, 3, 4, 2
Valve Lash
Inlet valve ... 0.20 mm (.008 inch)
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17. Exhaust valve ... 0.45 mm (.018 inch)
When the crankshaft is viewed from the front of the engine, the crankshaft rotates in the following
direction: ... Clockwise
When the camshaft is viewed from the front of the engine, the camshaft rotates in the following
direction: ... Clockwise
Note: The front end of the engine is opposite the flywheel end. The left side and the right side of
the engine are viewed from the flywheel end. The No. 1 cylinder is the front cylinder.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Sep 17 22:10:34 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 7WN
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 7WN00939-01099 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01068011
Fuel Filter Base - Remove and Install
SMCS - 1262-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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19. Illustration 1 g00556872
Typical example
1. Disconnect two fuel lines (1) at the fuel injection pump.
2. Cap the lines or plug the lines immediately.
Illustration 2 g00556873
Typical example
3. Disconnect fuel return line (2) .
4. Cap the lines or plug the lines immediately.
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20. Illustration 3 g00556874
Typical example
5. Disconnect two fuel lines (3) .
6. Cap the lines or plug the lines immediately.
Illustration 4 g00556875
Typical example
7. Remove three bolts (4) that hold two fuel lines (3) on the rear of the engine.
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21. Illustration 5 g00556876
Typical example
8. Remove two bolts (5) .
9. Remove fuel filter base (6) .
Note: Use the following steps in order to remove fuel filter (9). The fuel filter assembly has
a bayonet type lock ring that allows the fuel filter to drain into the canister for easy removal.
a. Remove cap (7). Remove the top plate, the O-ring, and the bayonet type lock ring
from fuel filter (9). This will allow fuel to flow into the canister of the fuel filter.
b. Turn collar (8) in the counterclockwise direction in order to remove fuel filter (9) .
c. Pull fuel filter (9) from fuel filter base (6) .
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 6 g00556876
Typical example
1. Install fuel filter base (6) on the engine.
2. Install two bolts (5) .
Note: If the fuel filter was removed, use the following steps to install the fuel filter.
a. Replace the seal on fuel filter base (6) .
b. Insert fuel filter (9) in fuel filter base (6) .
c. Install collar (8). Turn the collar in the clockwise direction in order to lock fuel filter
(9) in place.
d. Install the bayonet type lock ring, the O-ring, and the top plate in fuel filter (9). Install
cap (7) .
Illustration 7 g00556875
Typical example
3. Install three bolts (4) that hold the fuel lines to the rear of the engine.
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23. Illustration 8 g00556874
Typical example
4. Connect two fuel lines (3) .
Illustration 9 g00556873
5. Connect fuel return line (2) .
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24. Illustration 10 g00556872
Typical example
6. Connect two fuel lines (1) at the fuel injection pump.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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25. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 7WN
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 7WN00939-01099 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01164521
Fuel Transfer Pump - Remove
SMCS - 1256-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Illustration 1 g00543616
Typical example
1. Disconnect two fuel lines (1) from fuel transfer pump (2). Plug all openings immediately.
2. Remove four bolts (3) that mount fuel transfer pump (2) to the cylinder block.
3. Remove two lock plates (4) .
4. Remove fuel transfer pump (2) and the gasket.
Note: If the fuel transfer pump is difficult to remove, rotate the crankshaft until the rocker
arm of the fuel transfer pump is not under pressure.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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28. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 426C BACKHOE LOADER 7WN
Configuration: 426C Backhoe Loader Center Pivot, Single Tilt 7WN00939-01099 (MACHINE) POWERED BY 3054 Engine
Disassembly and Assembly
3054 Engine for Caterpillar Built Machines
Media Number -SENR6241-13 Publication Date -01/08/2008 Date Updated -04/08/2008
i01183553
Fuel Transfer Pump - Disassemble
SMCS - 1256-015
Disassembly Procedure
Start By:
A. Remove the fuel transfer pump. Refer to Disassembly and Assembly, "Fuel Transfer Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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29. Illustration 1 g00544796
1. Place an identification mark on each half of the fuel transfer pump for the assembly
procedure.
2. Remove the screw that holds cover (1) .
3. Remove cover (1) and the gasket.
4. Remove gauze (2) .
5. Remove the screws that hold the two halves of the fuel transfer pump together.
6. Rotate diaphragm assembly (5) at 90 degrees in order to remove the pull rod from link arm
(8) .
7. Remove diaphragm assembly (5) .
8. Remove stem seal (6), spring seat washer (7), and diaphragm spring (12) from the pull rod.
Note: Diaphragm assembly (5) and the pull rod are not serviced parts.
9. Use a suitable lever in order to remove valves (4) and seat washers (3). The valves are
peened in.
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