The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment due to the flywheel's weight of approximately 155 pounds. For installing the flywheel, the instructions specify cleaning components, heating the ring gear, lifting the flywheel into place, and tightening bolts to the specified torque. Removing the crankshaft rear seal involves using a socket to remove screws, while installing requires aligning and pressing the new seal onto the crankshaft flange and torquing screws to the specified value.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fjjsekkksekmm
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment. For the crankshaft rear seal, it explains that the seal and housing are a single unit that must be replaced together if removed. Instructions are given to use torx sockets to remove and install the seal housing.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fujsjefjkskzaemm
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 416E backhoe loader. It describes in steps how to remove the flywheel by taking out bolts, using guide bolts and lifting equipment due to the flywheel's weight. It then explains inspecting and removing the flywheel ring gear if needed. The installation process reverses these steps, including heating the new ring gear. Further sections detail removing and installing the crankshaft rear seal and flywheel housing, noting their weights and use of lifting devices.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fjsekkmsem
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment. For the crankshaft rear seal, it explains that the seal and housing are a single unit that must be replaced together if removed. Instructions are given to use torx sockets to remove and install the seal housing.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...ufjsjekfksemm
This document provides instructions for installing a flywheel and flywheel housing on a Caterpillar C4.4 engine. It describes:
1) Cleaning and preparing the crankshaft, installing a new ring gear on the flywheel if needed, and lifting the flywheel into place using guide bolts before tightening the mounting bolts.
2) Checking the crankshaft rear seal for leaks, replacing if needed, and installing a new seal by aligning it with plastic sleeves and tightening mounting screws in the specified sequence.
3) Removing the flywheel housing by uninstalling mounting bolts and dowels, and lifting it away from the engine block using a hoist.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...ufdjjskefksmem
This document provides instructions for installing a flywheel on a 434F BACKHOE LOADER model powered by a C4.4 engine. The procedure involves installing a ring gear on the flywheel if it was removed, cleaning and preparing the crankshaft, lifting the flywheel into place using guide bolts, installing bolts and tightening them to the specified torque, and checking flywheel runout before reinstalling the electric starting motor.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...jfjkskekfsmem
This document provides instructions for installing a flywheel on a 434F backhoe loader with a C4.4 engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting alignment and installing related components like the electric starting motor.
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 434F backhoe loader engine. It describes:
1) Removing bolts and lifting the flywheel housing off the cylinder block using lifting devices, and removing dowels and dust seals if needed.
2) Cleaning the flywheel housing and cylinder block, and installing guide studs before positioning the housing on the block.
3) Installing bolts and checking flywheel housing alignment with a dial indicator before tightening bolts to the specified torque.
This document provides instructions for installing a flywheel on a Caterpillar 434F backhoe loader engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting the flywheel runout after installation.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fjjsekkksekmm
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment. For the crankshaft rear seal, it explains that the seal and housing are a single unit that must be replaced together if removed. Instructions are given to use torx sockets to remove and install the seal housing.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fujsjefjkskzaemm
The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 416E backhoe loader. It describes in steps how to remove the flywheel by taking out bolts, using guide bolts and lifting equipment due to the flywheel's weight. It then explains inspecting and removing the flywheel ring gear if needed. The installation process reverses these steps, including heating the new ring gear. Further sections detail removing and installing the crankshaft rear seal and flywheel housing, noting their weights and use of lifting devices.
Caterpillar cat 416 e backhoe loader (prefix bwc) service repair manual (bwc0...fjsekkmsem
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 416E backhoe loader engine. It describes removing the flywheel by taking out bolts and using guide bolts and lifting equipment. For the crankshaft rear seal, it explains that the seal and housing are a single unit that must be replaced together if removed. Instructions are given to use torx sockets to remove and install the seal housing.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...ufjsjekfksemm
This document provides instructions for installing a flywheel and flywheel housing on a Caterpillar C4.4 engine. It describes:
1) Cleaning and preparing the crankshaft, installing a new ring gear on the flywheel if needed, and lifting the flywheel into place using guide bolts before tightening the mounting bolts.
2) Checking the crankshaft rear seal for leaks, replacing if needed, and installing a new seal by aligning it with plastic sleeves and tightening mounting screws in the specified sequence.
3) Removing the flywheel housing by uninstalling mounting bolts and dowels, and lifting it away from the engine block using a hoist.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...ufdjjskefksmem
This document provides instructions for installing a flywheel on a 434F BACKHOE LOADER model powered by a C4.4 engine. The procedure involves installing a ring gear on the flywheel if it was removed, cleaning and preparing the crankshaft, lifting the flywheel into place using guide bolts, installing bolts and tightening them to the specified torque, and checking flywheel runout before reinstalling the electric starting motor.
Caterpillar cat 434 f backhoe loader (prefix fly) service repair manual (fly0...jfjkskekfsmem
This document provides instructions for installing a flywheel on a 434F backhoe loader with a C4.4 engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting alignment and installing related components like the electric starting motor.
The document provides instructions for installing and removing a flywheel housing on a Caterpillar 434F backhoe loader engine. It describes:
1) Removing bolts and lifting the flywheel housing off the cylinder block using lifting devices, and removing dowels and dust seals if needed.
2) Cleaning the flywheel housing and cylinder block, and installing guide studs before positioning the housing on the block.
3) Installing bolts and checking flywheel housing alignment with a dial indicator before tightening bolts to the specified torque.
This document provides instructions for installing a flywheel on a Caterpillar 434F backhoe loader engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting the flywheel runout after installation.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...f7useijdkdmdm
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the transmission housing, clutch assemblies, gears, seals, pistons, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...f7useijdkdmdm
The document provides instructions for removing and installing various engine components on a 307D Mini Hydraulic Excavator including the fuel filter and water separator base, engine oil filter and oil filter base, and air cleaner. The procedures describe draining fluids, disconnecting hoses, removing bolts and filters, cleaning parts, applying oil, and reinstalling components in the reverse order of removal. Safety precautions are provided to prevent injury and contain fluids.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...f7useijdkdmdm
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. Safety precautions are provided, such as wearing protective equipment when draining fluids and precautions for high pressure fuel lines. The procedures note removing retaining bolts, clamps, and hoses and reinstalling components in the reverse order.
The document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3054 diesel engine. The removal procedure involves loosening the breather hose clamp, removing three nuts and washers to detach the valve cover, and removing seals from the valve cover and oil filler cap. The installation procedure involves replacing any seals and gaskets, placing the valve cover into position, and securing it with three nuts, washers, and tightening the breather hose clamp. Safety notices are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. To remove the flywheel, two guide bolts must be inserted and bolts removed using a lifting device due to the flywheel's weight of approximately 71 kg. To install the flywheel, a lifting device is also used to position the flywheel onto the guide bolts before installing and tightening the bolts. Removing the crankshaft rear seal involves using a socket to remove torx screws, while installing the new seal requires aligning its locators with the cylinder block holes and tightening screws in a specific sequence.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps for installing the engine, connecting various components like the transmission, alternator, and fuel system. Tools required are listed. Photos illustrate each step, and safety notices are included.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting wiring harnesses, removing mounting hardware, and lifting the engine out. It then describes 19 steps to install the engine in reverse order, including lowering the engine into place, reconnecting wiring, refilling fluids, and reinstalling ancillary components. The purpose is to provide technicians with a procedure to safely remove and reinstall the engine.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure for the flywheel involves using guide bolts and a link bracket to support the flywheel weight before removing all setscrews. The crankshaft rear seal housing assembly must be replaced as a unit if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller and spacer are used to remove the crankshaft wear sleeve, which is used to reclaim a worn crankshaft seal surface.
This document provides instructions for installing an engine on a 416F2 Backhoe Loader. It describes attaching lifting equipment to the engine, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the alternator, air conditioning compressor and fuel system components. The 17 step procedure includes attaching hoses, wiring harnesses and filling fluids before installing remaining panels and covers.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed and installed using a telescoping magnet. Proper identification and lubrication is required.
- Camshaft removal requires removing the rocker shaft assembly, pushrods, and front housing first. The camshaft is then carefully removed and installed.
- Camshaft bearings are removed and installed using a special tool, ensuring the oil hole is properly aligned during installation.
- Piston cooling jets are accessed by first removing the engine oil pan and then removing a setscrew to access the assembly.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, including inserting a plastic sleeve to protect the seal during installation and tightening setscrews to secure the assembly.
1. The document provides assembly instructions for the transmission of a 416D Backhoe Loader.
2. It describes assembling the transmission in major components and then assembling the components together.
3. Cleanliness is important during assembly and all parts should be cleaned and inspected before assembly, applying a light film of transmission oil to components.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning parts, placing the housing in position, and tightening mounting bolts to secure the housing. Tools required include link brackets for lifting.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It includes removal and installation procedures with lists of required tools and illustrations showing the step-by-step processes. The instructions cover both engines with a 14 bolt housing assembly and engines with a 10 bolt housing assembly.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the steps to remove the flywheel using a lifting device and remove the bolts and bearing housing. To install the flywheel, it describes heating the flywheel ring gear, positioning the flywheel and tightening the bolts. It also provides instructions for removing and installing the crankshaft rear seal, which involves removing housing bolts and installing the seal using a press and installer tool.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the housing and bolt locations. Proper safety procedures and required tools are also outlined.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. Removal of the flywheel requires using a lifting device to remove bolts and separate the flywheel. Installation requires heating, positioning, and torquing components in the correct order.
This document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054 engine. It describes the necessary tools and parts, safety precautions, and step-by-step procedures for both removing the old seal and installing the new one. The procedures are separated into sections for engines with a 14-bolt housing assembly versus a 10-bolt housing assembly. Precise instructions are given for lubricating parts, inserting the seal, aligning components, and tightening bolts to the specified torque.
This document provides instructions for removing the crankshaft front seal from a Caterpillar 3054 engine. The steps are:
1. Use a drill bit to drill out the spot welds securing the seal retainer.
2. Remove the retainer, crankshaft front seal, and gasket from the front cover.
3. Inspect the front cover dowels and replace if needed before installing the new seal.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
Caterpillar Cat 160M Motor Grader (Prefix D9T) Service Repair Manual (D9T0000...f7useijdkdmdm
This document provides disassembly instructions for the transmission of a 160M Motor Grader. It lists over 50 steps to fully disassemble the transmission along with required tools. These steps include removing components like the transmission housing, clutch assemblies, gears, seals, pistons, and sensors. Diagrams are provided to illustrate where each component is located and how to remove it. Precautions are mentioned regarding fluid containment and releasing spring forces when disassembling parts.
Caterpillar Cat 307D Mini Hydraulic Excavator (Prefix DSG) Service Repair Man...f7useijdkdmdm
The document provides instructions for removing and installing various engine components on a 307D Mini Hydraulic Excavator including the fuel filter and water separator base, engine oil filter and oil filter base, and air cleaner. The procedures describe draining fluids, disconnecting hoses, removing bolts and filters, cleaning parts, applying oil, and reinstalling components in the reverse order of removal. Safety precautions are provided to prevent injury and contain fluids.
Caterpillar Cat 307E2 Mini Hydraulic Excavator (Prefix KC9) Service Repair Ma...f7useijdkdmdm
The document provides instructions for removing and installing various components of a 307E2 Mini Hydraulic Excavator engine, including the fuel manifold, fuel injection lines, fuel injection pump, electronic unit injector, turbocharger, and exhaust gas recirculation valve. Safety precautions are provided, such as wearing protective equipment when draining fluids and precautions for high pressure fuel lines. The procedures note removing retaining bolts, clamps, and hoses and reinstalling components in the reverse order.
The document provides instructions for removing and installing the valve mechanism cover on a Caterpillar 3054 diesel engine. The removal procedure involves loosening the breather hose clamp, removing three nuts and washers to detach the valve cover, and removing seals from the valve cover and oil filler cap. The installation procedure involves replacing any seals and gaskets, placing the valve cover into position, and securing it with three nuts, washers, and tightening the breather hose clamp. Safety notices are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C4.4 engine. To remove the flywheel, two guide bolts must be inserted and bolts removed using a lifting device due to the flywheel's weight of approximately 71 kg. To install the flywheel, a lifting device is also used to position the flywheel onto the guide bolts before installing and tightening the bolts. Removing the crankshaft rear seal involves using a socket to remove torx screws, while installing the new seal requires aligning its locators with the cylinder block holes and tightening screws in a specific sequence.
This document provides instructions for installing an engine in a 420F2 backhoe loader. It outlines 17 steps for installing the engine, connecting various components like the transmission, alternator, and fuel system. Tools required are listed. Photos illustrate each step, and safety notices are included.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting wiring harnesses, removing mounting hardware, and lifting the engine out. It then describes 19 steps to install the engine in reverse order, including lowering the engine into place, reconnecting wiring, refilling fluids, and reinstalling ancillary components. The purpose is to provide technicians with a procedure to safely remove and reinstall the engine.
This document provides instructions for removing and installing the flywheel, crankshaft rear seal, and crankshaft wear sleeve on a Caterpillar 3054C engine. The removal procedure for the flywheel involves using guide bolts and a link bracket to support the flywheel weight before removing all setscrews. The crankshaft rear seal housing assembly must be replaced as a unit if removed. A plastic sleeve is used to protect the crankshaft rear seal during installation. A puller and spacer are used to remove the crankshaft wear sleeve, which is used to reclaim a worn crankshaft seal surface.
This document provides instructions for installing an engine on a 416F2 Backhoe Loader. It describes attaching lifting equipment to the engine, aligning and bolting the bell housing and flywheel, installing engine mounts and accessories like the alternator, air conditioning compressor and fuel system components. The 17 step procedure includes attaching hoses, wiring harnesses and filling fluids before installing remaining panels and covers.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed and installed using a telescoping magnet. Proper identification and lubrication is required.
- Camshaft removal requires removing the rocker shaft assembly, pushrods, and front housing first. The camshaft is then carefully removed and installed.
- Camshaft bearings are removed and installed using a special tool, ensuring the oil hole is properly aligned during installation.
- Piston cooling jets are accessed by first removing the engine oil pan and then removing a setscrew to access the assembly.
The document provides instructions for installing a flywheel and crankshaft rear seal on a Caterpillar 3054C engine. It describes cleaning and preparing the components, heating the ring gear to install it on the flywheel, installing guide bolts and lifting brackets to position the flywheel, and tightening the bolts to specification. It also explains that the crankshaft rear seal is replaced as an assembly, including inserting a plastic sleeve to protect the seal during installation and tightening setscrews to secure the assembly.
1. The document provides assembly instructions for the transmission of a 416D Backhoe Loader.
2. It describes assembling the transmission in major components and then assembling the components together.
3. Cleanliness is important during assembly and all parts should be cleaned and inspected before assembly, applying a light film of transmission oil to components.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning parts, placing the housing in position, and tightening mounting bolts to secure the housing. Tools required include link brackets for lifting.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It includes removal and installation procedures with lists of required tools and illustrations showing the step-by-step processes. The instructions cover both engines with a 14 bolt housing assembly and engines with a 10 bolt housing assembly.
This document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and lists the steps to remove the flywheel using a lifting device and remove the bolts and bearing housing. To install the flywheel, it describes heating the flywheel ring gear, positioning the flywheel and tightening the bolts. It also provides instructions for removing and installing the crankshaft rear seal, which involves removing housing bolts and installing the seal using a press and installer tool.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the housing and bolt locations. Proper safety procedures and required tools are also outlined.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It describes the required tools and multi-step processes for both removal and installation. Removal of the flywheel requires using a lifting device to remove bolts and separate the flywheel. Installation requires heating, positioning, and torquing components in the correct order.
This document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054 engine. It describes the necessary tools and parts, safety precautions, and step-by-step procedures for both removing the old seal and installing the new one. The procedures are separated into sections for engines with a 14-bolt housing assembly versus a 10-bolt housing assembly. Precise instructions are given for lubricating parts, inserting the seal, aligning components, and tightening bolts to the specified torque.
This document provides instructions for removing the crankshaft front seal from a Caterpillar 3054 engine. The steps are:
1. Use a drill bit to drill out the spot welds securing the seal retainer.
2. Remove the retainer, crankshaft front seal, and gasket from the front cover.
3. Inspect the front cover dowels and replace if needed before installing the new seal.
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It describes using a puller tool to remove the pulley and pressing the pulley onto the crankshaft during installation. Tightening specifications and safety notices are also included.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
2. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763425
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(1/2 inch - UNF by 4 inch)
2
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01245126
Typical example
1. Remove two bolts from positions (X) on flywheel (1).
2. Install Tooling (A) to positions (X) on flywheel (1).
3. Attach a suitable lifting device to flywheel (1). Support the weight of the flywheel. The
weight of the flywheel is approximately 71 kg (155 lb).
4. Remove remaining bolts (2).
5. Use the lifting device in order to remove the flywheel from the engine.
2/3
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4. Illustration 2 g01245152
Typical example
6. Inspect flywheel (1) and ring gear (3) for wear or damage. Replace any components that are
worn or damaged.
7. To remove the flywheel ring gear, follow Steps 7.a and 7.b.
a. Place the flywheel assembly on a suitable support.
Note: Identify the orientation of the teeth on the flywheel ring gear.
b. Use a hammer and a punch in order to remove ring gear (3) from flywheel (1).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 14 23:58:13 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i07030539
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Bolt
(1/2 inch - 20 UNF by 4 inch)
2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4
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6. Illustration 1 g01343963
Typical example
Always wear protective gloves when handling parts that have been
heated.
1. If the flywheel ring gear was removed, follow Steps 1.a through 1.c to install a new ring
gear to the flywheel.
a. Identify the orientation of teeth (4) on the new ring gear (4).
Note: The chamfered side of the ring gear teeth must face toward the starting motor
when the flywheel is installed. The correct orientation of the chamfered will ensure
the correct engagement of the starting motor.
b. Heat flywheel ring gear (3) in an oven to a maximum temperature of 250 °C (482 °F)
prior to installation.
Note: Do not use a torch to heat the ring gear.
c. Ensure that the orientation of ring gear (3) is correct and quickly install the ring gear
onto flywheel (1).
2. Inspect the crankshaft rear seal for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove" for the
correct procedure.
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7. Illustration 2 g01245126
Typical example
3. Install a suitable lifting device to flywheel (1). The flywheel weighs approximately 71 kg
(155 lb).
4. Install Tooling (A) to positions (X) on the crankshaft.
5. Use the lifting device to position flywheel (1) onto Tooling (A).
6. Install bolts (2) to flywheel (1) finger tight.
7. Remove Tooling (A) and install remaining bolts (2) to flywheel (1).
8. Remove the lifting device from flywheel (1).
9. Use a suitable tool to prevent the flywheel from rotating. Tighten bolts (2) to a torque of
140 N·m (103 lb ft).
10. Check the run out of the flywheel. Refer to System Operation, Test, and Adjusting,
"Flywheel - Inspect" for further information.
End By:
a. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor - Remove and Install".
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8. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763427
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 227-4390 E12 Torx Socket 1
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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9. Dispose of all fluids according to local regulations and mandates.
Note: The crankshaft rear seal and the housing are manufactured as a one-piece assembly. The
assembly is not serviceable. If the crankshaft rear seal is removed, the assembly must be replaced.
Illustration 1 g01269512
Typical example
1. Use Tooling (A) in order to remove torx screws (1) from crankshaft rear seal (2).
2. Remove crankshaft rear seal (2) from the cylinder block. Discard the crankshaft rear seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763428
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 227-4390 E12 Torx Socket 1
B FT-2806 Alignment Tool 1
Note: The crankshaft rear seal and the housing are manufactured as a one-piece assembly.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g01258105
Illustration 2 g01255709
Typical example
1. Ensure that crankshaft flange (1) is clean, dry and free from damage.
2. Ensure that the face of the cylinder block and the bridge piece are clean and dry.
3. A new crankshaft rear seal is supplied with a plastic sleeve (3). Ensure that the plastic
sleeve is squarely installed within crankshaft rear seal (2).
Note: The plastic sleeve is included in order to protect the lip of the seal as the seal is
pushed over the crankshaft flange.
Note: Do not lubricate the crankshaft rear seal or the crankshaft flange. The
crankshaft rear seal must be installed dry.
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12. 4. Align plastic sleeve (3) with crankshaft flange (1). Ensure that the plastic sleeve is engaged
onto the crankshaft flange. Push new crankshaft rear seal (2) squarely onto the crankshaft
flange.
During this process, the plastic sleeve will be forced out of the crankshaft rear seal. Discard
the plastic sleeve.
5. Align the two molded locators on crankshaft rear seal (2) with the holes in the cylinder
block. Ensure that the crankshaft rear seal is seated against the cylinder block.
Illustration 3 g01258357
Tightening sequence for the crankshaft rear seal
6. Install torx screws (4) finger tight.
Note: Do not install torx screws to positions (X) at this stage.
7. Install Tooling (B) to crankshaft rear seal (2) and to crankshaft flange (1).
8. Use Tooling (A) in order to tighten torx screws (4) to a torque of 22 N·m (16 lb ft). Tighten
torx screws (4) in the sequence that is shown in Illustration 3.
9. Remove Tooling (B).
10. Install remaining torx screws (4) to positions (X). Use Tooling (A) in order to tighten the
torx screws to a torque of 22 N·m (16 lb ft). Refer to Illustration 3.
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13. End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: BACKHOE LOADER
Model: 416E BACKHOE LOADER BWC
Configuration: 416E Single Tilt Backhoe Loader BWC00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
C4.4 (Mech) Engines for Caterpillar Built Machines
Media Number -KENR9210-10 Publication Date -01/12/2014 Date Updated -08/08/2018
i02763429
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Install a suitable lifting device to the flywheel housing in order to support the flywheel
housing. The flywheel housing weighs approximately 30 kg (66 lb).
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15. Illustration 1 g01244050
Typical example
2. Remove bolts (2) and bolts (3) from flywheel housing (1).
3. Use the lifting device in order to remove flywheel housing (1) from the cylinder block.
Illustration 2 g01244051
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. Typical example
4. If the engine has an aluminum oil pan, remove dust seal (5).
5. If necessary, remove dowels (4) from the cylinder block.
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A -
Guide Stud
(M10 by 100 mm)
2
B 8T-5096 Dial Indicator Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the flywheel housing is clean and free from damage. If necessary, replace the
flywheel housing.
Illustration 3 g01244056
Typical example
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18. 2. Inspect crankshaft rear seal (6) for leaks. If there are any oil leaks, replace the crankshaft
rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear Seal - Remove" and refer
to Disassembly and Assembly, "Crankshaft Rear Seal - Install".
3. Clean the rear face of the cylinder block. If necessary, install dowels (4) to the cylinder
block.
4. Install Tooling (A) to the cylinder block.
5. Install dust seal (5).
Illustration 4 g01244050
Typical example
6. Install a suitable lifting device to the flywheel housing. The flywheel housing weighs
approximately 30 kg (66 lb).
7. Use the lifting device to align flywheel housing (1) with Tooling (A). Install the flywheel
housing to the cylinder block.
8. Install bolts (2) and bolts (3) finger tight.
9. Remove Tooling (A). Install remaining bolts (3).
10. Tighten bolts (3) to a torque of 63 N·m (46 lb ft).
11. Tighten bolts (2) to a torque of 75 N·m (55 lb ft).
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19. 12. Use Tooling (B) to check the alignment of the flywheel housing with the crankshaft. Refer
to Systems Operation, Testing and Adjusting, "Flywheel Housing - Inspect".
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Dec 15 00:01:59 UTC+0800 2019
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