This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 individual components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Proper cleaning and protection of parts is emphasized. The assembly section similarly lists over 30 steps to reinstall all components in reverse order, applying lubricants and following specific techniques for sealing components. Proper bearing preload is determined through measurement.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...jdjkskmikdkmd
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...paws21610697
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 individual components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section similarly lists over 30 steps for reinstalling the components in reverse order and includes notes on cleaning, lubrication, and setting bearing preloads.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...uddksemd8ud
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 individual components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section similarly lists over 30 steps for reinstalling the components in reverse order and includes notes on cleaning, lubrication, and setting bearing preloads.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...f7djidksmd3e
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar cat 390 d l excavator (prefix wag) service repair manual (wag0000...ifkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photographs illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section lists a similar process and notes to inspect parts and apply sealant lubricants.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...f8uuseijdkmd3e
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual Instant D...jiuliu14811471
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual Instant D...qianxu35543635
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...jdjkskmikdkmd
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...paws21610697
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 individual components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section similarly lists over 30 steps for reinstalling the components in reverse order and includes notes on cleaning, lubrication, and setting bearing preloads.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...uddksemd8ud
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 individual components of the final drive including housing covers, gears, shafts, and seals. Photos illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section similarly lists over 30 steps for reinstalling the components in reverse order and includes notes on cleaning, lubrication, and setting bearing preloads.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...f7djidksmd3e
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar cat 390 d l excavator (prefix wag) service repair manual (wag0000...ifkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photographs illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section lists a similar process and notes to inspect parts and apply sealant lubricants.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...f8uuseijdkmd3e
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual Instant D...jiuliu14811471
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual Instant D...qianxu35543635
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. The assembly section provides over 30 steps for reinstalling these components in reverse order and notes the importance of cleanliness. Precautions are given for installing seals and determining the correct bearing preload.
Caterpillar cat 390 d l excavator (prefix wag) service repair manual (wag0000...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 390D L excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components of the final drive including housing covers, gears, shafts, and seals. Photographs illustrate each step. Precautions are outlined to prevent dirt contamination. The assembly section lists a similar process and notes to inspect parts and apply sealant lubricants.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components including removing housing covers, carrier assemblies, gears, seals and bearings. Similarly, it lists over 30 steps for reassembling the final drive, including applying lubricants and sealants, setting bearing preloads using shims, and torquing bolts to specifications. Cleanliness is emphasized throughout to prevent contaminating precision components. Required tools include lifting devices, presses, sockets and seal installers.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components including removing housing covers, carriers, gears, seals and bearings. Similarly, it lists over 30 steps for reassembling the final drive, including applying lubricants and sealants, setting bearing preloads using shims, and torquing bolts to specifications. Cleanliness is emphasized throughout to prevent contaminating precision components. Required tools include lifting devices, presses, sockets and seal installers.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists 33 steps for disassembly, including removing housing covers, carrier assemblies, planetary gear assemblies, and seals. It also lists 17 steps for assembly, noting the importance of cleanliness and instructing technicians to refer to other documents for installing seals. Key parts that are disassembled and assembled include the ring gear, sun gear, carrier assemblies, planetary gears, seals, and housing.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components. These include removing the housing cover, carrier assemblies, sun gears, planetary gears, and ring gear. Similarly, assembly involves installing these components in reverse order along with new seals, bearings, and following cleanliness procedures. Tools required include lifting devices, presses, and specialty sockets to aid in removal and installation of components. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar cat 390 d excavator (prefix kcz) service repair manual (kcz00001 ...ifkkdmdmdm
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists 33 steps for disassembly, including removing housing covers, carrier assemblies, planetary gear assemblies, ring gears, and seals. It also lists 17 steps for assembly, instructing technicians to clean all parts thoroughly, check seals for wear, and apply lubricants during reassembly using the listed tools. Precautions are given to maintain cleanliness and protect components.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists 33 steps for disassembly, removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. 31 steps are provided for reassembly, installing seals, bearings, gears and other components back into the final drive housing using various tools. Cleanliness is stressed throughout to prevent contaminating precision parts during the process.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components including removing housing covers, carrier assemblies, gears, seals and bearings. Similarly, it lists over 30 steps for reassembling the final drive, including applying lubricants and sealants, setting bearing preloads using shims, and torquing bolts to specifications. Cleanliness is emphasized throughout to prevent contaminating precision components. Required tools include lifting devices, presses, seal installers and torque wrenches.
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 steps to completely disassemble the final drive components. These include removing the housing cover, carrier assemblies, sun gears, planetary gears, ring gear, and sealing components. Corresponding assembly steps are also provided and involve cleaning parts, applying lubricants, and installing components in reverse order using lifting devices and presses. Proper torque and adjustments are emphasized to ensure correct assembly.
Caterpillar cat 390 d excavator (prefix kcz) service repair manual (kcz00001 ...fujskekfmsme
This document provides instructions for disassembling and assembling the final drive of a 390D Excavator. It lists over 30 detailed steps for removing components like the housing cover, carrier assemblies, planetary gear assemblies, ring gear, and seals. Precision tools are required and cleanliness is critical to prevent damage to components. The document emphasizes keeping parts protected and surfaces clean during assembly to ensure proper operation of the final drive.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...jiaoyi82414369
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, carrier assemblies, planetary gears, and ring gear. The 33-step assembly process installs these components in reverse order, noting that cleanliness is important and some seals and bearings require special installation tools and procedures. Precise reinstallation of all parts in their original locations is emphasized.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...yinranhe0814
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, carrier assemblies, planetary gears, and ring gear. The 33-step assembly process installs these components in reverse order, noting that cleanliness is important and some seals and bearings require special installation tools and procedures. Precise reinstallation of all parts in their original locations is emphasized.
Caterpillar Cat 390D L Excavator (Prefix WAP) Service Repair Manual (WAP00001...aags15120808
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It then lists 17 steps for assembly, reinstalling components and testing for leaks. Precision cleaning is important at each step to prevent contaminants from damaging components. O-rings and seals should be replaced if worn.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...jiaoyi82414369
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, ring gear, carrier assemblies, planetary gears, and seals. The 17-step assembly process installs these components in reverse order, noting that cleanliness is important and some parts require lubricants or sealants.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...yinranhe0814
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists 34 steps for disassembly, removing components like housing covers, gears, shafts and seals. It emphasizes cleanliness and notes weights of components removed. The assembly section lists 17 steps and notes use of tools, cleaning, inspection of parts and installation of seals and other components. Proper installation of o-rings and seals is emphasized along with applying lubricant and leak testing upon completion.
Caterpillar Cat 390D L Excavator (Prefix WAG) Service Repair Manual (WAG00001...aags15120808
This document provides instructions for disassembling and assembling the final drive of a 390D L Excavator. It lists the required tools and parts. The 32-step disassembly process removes components like the housing cover, ring gear, carrier assemblies, planetary gears, and seals. The 17-step assembly process installs these components in reverse order, noting that cleanliness is important and some components require lubricants or sealants.
Caterpillar cat 385 c l excavator (prefix eda) service repair manual (eda0000...9fiseookddk
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components from the final drive housing in a specific sequence, including carrier assemblies, sun gears, planetary gears, and seals. The assembly process reverses the disassembly steps and provides notes on cleaning, inspecting, lubricating, and installing replacement parts as needed.
Caterpillar Cat 385C L Excavator (Prefix EDA) Service Repair Manual Instant D...yan77xunhao
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components from the final drive housing in a specific sequence, including carrier assemblies, sun gears, planetary gear sets, and seals. The assembly process reverses the disassembly steps and provides notes on cleaning, inspecting, lubricating, and installing replacement parts as needed.
Caterpillar Cat 385C L Excavator (Prefix EDA) Service Repair Manual (EDA00001...f8usiejdkmdd
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components from the final drive housing in a specific sequence, including carrier assemblies, sun gears, planetary gear sets, and seals. The assembly process reverses the disassembly steps and provides notes on cleaning, inspecting, lubricating, and installing replacement parts as needed.
Caterpillar Cat 385C L Excavator (Prefix EDA) Service Repair Manual (EDA00001...dujdkksdmm
This document provides instructions for disassembling and assembling the final drive of a 385C L Excavator. It lists the required tools and parts. The disassembly process involves removing over 30 components from the final drive housing in a specific sequence, including carrier assemblies, sun gears, planetary gears, and seals. The assembly process reverses the disassembly steps and provides notes on cleaning, inspecting, lubricating, and installing replacement parts as needed.
Caterpillar Cat W345B Series II Material Handler (Prefix CDY) Service Repair ...paws21610697
This document provides assembly instructions for a swing drive on a W345B Series II wheeled excavator. It includes a list of required tools and 40 steps to assemble the various components of the swing drive, such as bearings, seals, gears, and housings. Special attention is given to cleaning parts, applying lubricants, and torquing bolts to the specified values. The instructions also cover installing the assembled swing drive into the excavator's main frame.
1. Remove the fuel injection pump housing and governor from the engine as a single unit using lifting sling and hoist. Disconnect all connecting lines and tubes.
2. Disassemble the fuel injection pump housing by removing the retaining ring, filter base, tubes and other attached components.
3. Inspect all seals and gaskets, replacing any that are damaged, to prepare the housing for assembly.
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- Removing the hydraulic oil filter by taking off the cover, O-ring, and retainer, then removing the filter.
- Installing the hydraulic oil filter by reversing the removal steps.
- Removing the hydraulic tank by draining it, disconnecting hoses and fittings, and lifting it off after removing bolts.
- Installing the hydraulic tank by
The document provides instructions for disassembling and assembling the main hydraulic pump of a M317D2 Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using various tools to set dimensions and install retaining rings, seals and bearings. Precision is required to mark positions of parts and reinstall components in their original orientation for proper function.
This document provides instructions for disassembling and assembling a swing drive on a wheeled excavator model M316D. The removal procedure involves releasing hydraulic pressure, removing hoses and bolts, and using lifting tools to remove the swing drive assembly. The disassembly procedure then describes using various tools to remove retaining rings, plates, discs, seals, gears, and other internal components. The assembly procedure outlines cleaning and lubricating parts, and using tools to reinstall components in reverse order, taking care to properly seat bearings and tighten nuts to the specified torques.
The document provides instructions for disassembling the front and rear axles of an M315F wheeled excavator. It lists required tools and presents a 23 step procedure for removing components like carrier housings, planetary gears, bearings, seals, and hubs. Detailed illustrations accompany each step to show how to properly disassemble parts. Safety notices are included to handle fluids and springs safely during the process.
The document provides disassembly and assembly instructions for the travel motor of an M312 excavator. It lists 44 steps to disassemble the travel motor and its components. These include removing covers, gaskets, seals, valves, springs, pins, and other parts. It then lists the assembly steps in reverse order, noting to replace all seals and gaskets, apply oil, and ensure cleanliness during assembly.
Caterpillar Cat M312 Excavator (Prefix 6TL) Service Repair Manual (6TL00001-0...paws21610697
This document provides the disassembly and assembly procedures for the swing drive of an M312 excavator. The disassembly procedure involves 28 steps to remove components such as the swing brake assembly, discs, plates, piston, seals, shaft, gears, bearings, and housing. The assembly procedure involves 17 steps and requires various tools to install components in the reverse order of disassembly while applying lubricant and ensuring proper torque specifications are achieved.
This document provides instructions for removing and installing engine oil filter bases and related components on Caterpillar 3304B and 3306B engines. The procedures describe removing the oil filter, oil filter base, gaskets and O-rings. Instructions are provided for disassembling the oil filter base by removing covers, bolts, springs and plungers. Reassembly and installation steps are also outlined. Tools required are listed for each procedure. Precautions are noted to keep parts clean and contain fluids.
Caterpillar Cat D250E II Articulated Truck (Prefix 4PS) Service Repair Manual...paws21610697
The document provides instructions for disassembling and assembling the piston pump used for steering on a D250E II Articulated Truck. The disassembly procedure involves removing 21 individual parts from the pump housing. The assembly procedure instructs assembling the 21 parts in the reverse order, applying lubrication and torque specifications as needed. Tools required include various drivers, pliers, and lubricants.
The document provides instructions for disassembling and assembling the governor of an articulated truck. It lists 57 steps to disassemble the front and rear housings of the governor. Tools required include a governor repair fixture, retaining ring pliers, pin punch, clevis driver, and legs to mount the rear housing. Cautions are provided regarding cleaning parts and containing fluids during maintenance.
The document provides instructions for disassembling and assembling a Type I governor used in Caterpillar 3114, 3116, and 3126 engines. It describes 35 steps to disassemble the governor front housing and 19 additional steps to disassemble the rear housing. Various parts are inspected for wear or damage during disassembly. Cleaning and replacement parts are also discussed. Tools required are listed.
The document provides instructions for removing and installing various engine components on a Caterpillar 3408 industrial engine, including the oil cooler, oil filter base, oil bypass valves, engine oil cooler/lines, aftercooler, and turbocharger. The procedures describe removing bolts, hoses, seals, and other parts, cleaning components, applying sealant, and reinstalling parts in reverse order.
The document provides instructions for removing and installing wheel spindles on Caterpillar articulated dump trucks. It describes removing the wheels, bearings, and seals before removing the brake shoes. It then details removing pins and springs to separate the brake shoes from the spider. Reinstallation follows the reverse order. Instructions are also given for disassembling and assembling suspension cylinders.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 390D L EXCAVATOR WAP
Configuration: 390D L Excavator WAP00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390D Excavator Machine Systems
Media Number -KENR6408-01 Publication Date -01/02/2012 Date Updated -20/02/2012
i02565371
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
D
132-8119 Hydraulic Wrench 1
132-8223 Hydraulic Pump and Motor Gp 1
9U-7418 Hex Bit Socket 1
E 176-6536 Forcing Bolt 2
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before you begin the disassembly procedure, the exterior
of the components should be thoroughly cleaned. This will help to prevent dirt from entering the
internal mechanism. Precision components can be damaged by contaminants or by dirt. Perform
disassembly procedures on a clean work surface. Keep components covered and protected at all
times.
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3. Illustration 1 g01284546
1. Fasten final drive (1) to Tooling (A). Put an alignment mark across the sections of final
drive (1) for assembly purposes. All parts must be reinstalled in the original locations. The
weight of final drive (1) is approximately 1020 kg (2250 lb).
Illustration 2 g01284563
2. Remove socket setscrews (2) from housing cover (3) .
Illustration 3 g01284577
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4. 3. Fasten Tooling (B) and a suitable lifting device to housing cover (3) .
4. Remove bolts (4) and the washers. Use a soft faced hammer in order to break the seal
between housing cover (3) and the ring gear. Remove housing cover (3). The weight of
housing cover (3) is approximately 95 kg (210 lb).
Illustration 4 g01284579
5. Remove spacer (5) and the shims from housing cover (3) .
6. Remove socket head bolts (6) and ring gear (7) from housing cover (3) .
Illustration 5 g01284589
7. Remove sun gear (8) .
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5. Illustration 6 g01284593
8. Use Tooling (B) and a suitable lifting device in order to remove carrier assembly (9). The
weight of carrier assembly (9) is approximately 43 kg (95 lb).
Illustration 7 g01284596
9. Remove retaining ring (10), spacer (11), and sun gear (12) .
Illustration 8 g01284599
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6. 10. Drive spring pin (14) into planetary shaft (15). Remove planetary shaft (15) and planetary
gear assembly (13) .
Illustration 9 g01284603
11. Remove washers (16) and bearing (17) from planetary gear (18). Remove spring pin (14)
from planetary shaft (15) .
12. Repeat Steps 10 and 11 for the remaining planetary gear assemblies.
Illustration 10 g01284605
13. Use Tooling (B) and a suitable lifting device in order to remove carrier assembly (19). The
weight of carrier assembly (19) is approximately 95 kg (210 lb).
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7. Illustration 11 g01284609
14. Remove retaining ring (20), spacer (21), and sun gear assembly (22) .
Illustration 12 g01284612
15. Drive spring pin (23) into planetary shaft (25). Remove planetary shaft (25) and planetary
gear assembly (24) .
Illustration 13 g01284616
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8. 16. Remove washers (28) and bearing (27) from planetary gear (26). Remove spring pin (23)
from planetary shaft (25) .
17. Repeat Steps 15 and 16 for the remaining planetary gear assemblies.
Illustration 14 g01284622
18. Remove spacer (30). Use Tooling (B) and a suitable lifting device in order to remove carrier
assembly (29). The weight of carrier assembly (29) is approximately 132 kg (290 lb).
Illustration 15 g01284632
19. Drive spring pin (32) into planetary shaft (33). Remove planetary shaft (33) and planetary
gear assembly (31) .
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9. Illustration 16 g01284637
20. Remove washers (34) and (38), and bearings (35) and (37) from planetary gear (36).
Remove spring pin (32) from planetary shaft (33) .
21. Repeat Steps 19 and 20 for the remaining planetary gear assemblies.
Illustration 17 g01284647
22. Use Tooling (B) and a suitable lifting device in order to remove ring gear (39) from housing
(40). The weight of ring gear (39) is approximately 155 kg (340 lb).
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10. Illustration 18 g01284657
23. Remove O-ring seal (41) from housing (40) .
Illustration 19 g01284704
24. Place suitable cribbing under motor housing (42) in order to support motor housing (42) .
Illustration 20 g01284709
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11. Illustration 21 g00865969
25. Use Tooling (D) in order to remove bolts (43) from coupling gear (44) .
Note: A part of Tooling (D) must be modified. Cut Length (X) on the Hex Bit Socket to a
length of 14.0 mm (0.55 inch).
Illustration 22 g01284713
26. Install Tooling (E) in coupling gear (44), as shown. Tighten Tooling (E) evenly in order to
loosen coupling gear (44). Remove coupling gear (44) from motor housing (42) .
Illustration 23 g01284718
27. Remove shims (45) from motor housing (42) .
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12. Illustration 24 g01284723
28. Remove bolts (46). Use Tooling (C) and a suitable lifting device in order to separate
housing (40) from motor housing (42). Motor housing (42) will rest on the suitable cribbing.
The weight of housing (40) is approximately 250 kg (550 lb).
Illustration 25 g01284734
29. Remove bearing cone (47) from housing (40) .
Illustration 26 g01284738
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13. 30. Use Tooling (C) and a suitable lifting device in order to flip housing (40) on the other side.
The weight of housing (40) is approximately 250 kg (550 lb).
31. Remove Duo-Cone seal (48), and bearing cups (49) and (50) from housing (40) .
Illustration 27 g01284743
32. Remove pins (51) from motor housing (42), if necessary.
33. Remove bearing cone (52) from motor housing (42) .
34. Remove Duo-Cone seal (53) from motor housing (42) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Oct 25 15:06:19 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 390D L EXCAVATOR WAP
Configuration: 390D L Excavator WAP00001-UP (MACHINE) POWERED BY C18 Engine
Disassembly and Assembly
390D Excavator Machine Systems
Media Number -KENR6408-01 Publication Date -01/02/2012 Date Updated -20/02/2012
i04956682
Final Drive - Assemble
SMCS - 4050-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7575 Link Bracket 3
C 138-7576 Link Bracket 2
F 205-8241 Installer 1
G 6V-3175 Double Acting Cylinder 1
3S-6224 Electric Hydraulic Pump Gp 1
1U-9889 Crossblock 1
9S-7338 Crossblock 1
150-1961 Washer 2
150-1786 Plate 2
4C-9634 Puller Stud 1
9U-6832 Nut 1
2K-7468 Locknut 1
4K-0684 Locknut 2
6V-2078 Stud 2
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15. 5P-4807 Cap 2
H 5P-3931 Anti-Seize Compound 1
J 9S-3263 Thread Lock Compound 1
K 1U-8846 Gasket Sealant 1
L 200-5937 Lubricant 1
M FT-2770 Leak Testing Tool 1
Note: Cleanliness is an important factor. Before assembly, thoroughly clean all parts in cleaning
fluid. Allow the parts to air dry. Do not use wiping cloths or rags to dry parts. Lint may be
deposited on the parts which may cause trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. Dirt and other contaminants can damage the precision
component. Perform assembly procedures on a clean work surface. Keep components covered and
protected at all times.
Note: Check the condition of all the O-ring seals that are used in the final drive. If any of the seals
are worn or damaged, use new parts for replacement.
1. Reassemble the final drive on Tooling (A) and suitable cribbing.
Illustration 1 g01284743
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber portion of Duo-Cone seal (53) and all surfaces that contact Duo-Cone seal
(53) must be clean and dry. After installation of Duo-Cone seal (53) , apply Tooling (L) on
the contact surfaces of the metal portion of Duo-Cone seal (53) .
2. Use Tooling (F) in order to install Duo-Cone seal (53) .
3. Apply Tooling (H) to the surfaces on motor housing (42) that will contact bearing cone
(52) .
4. Raise the temperature of bearing cone (52) . Use a suitable press in order to install bearing
cone (52) in motor housing (42) .
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16. 5. Apply Tooling (H) to the surfaces that contact pins (51) . Install pins (51) .
Illustration 2 g01284738
6. Apply Tooling (H) to the surfaces that contact bearing cups (49) and (50) on housing (40) .
Install bearing cups (49) and (50) in housing (40) .
Note: Refer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber portion of Duo-Cone seal (53) and all surfaces that contact Duo-Cone seal
(48) must be clean and dry. After installation of Duo-Cone seal (48) , apply Tooling (L) on
the contact surfaces of the metal portion of Duo-Cone seal (48) .
Note: Make sure that the Duo-Cone seals (53) and (48) are not scratched or damaged during
the assembly of housing (40) or during the assembly of motor housing (42) . After
installation of housing (40) on the motor housing (42) , there will be a small gap between
the components. The gap is caused by the Duo-Cone seals. The gap will be eliminated
during installation of the gear.
7. Use Tooling (F) in order to install Duo-Cone seal (48) .
Illustration 3 g01285518
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17. 8. Attach Tooling (C) and a suitable lifting device to housing (40) in order to flip housing (40)
on the other side.
9. Use Tooling (C) and a suitable lifting device in order to install housing (40) on motor
housing (42) . The weight of the housing (40) is approximately 250 kg (550 lb).
Illustration 4 g01285527
10. Install bearing cone (47) .
11. Use the following procedure to determine the bearing preload and the correct number of
shims.
Illustration 5 g01285536
a. Use a depth micrometer in order to measure the step length of coupling gear (44) .
Take measurements at several different locations around gear (44) . Compute the
average of the measured dimensions and record the number. Call this Dimension (X) .
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18. Illustration 6 g01285550
Illustration 7 g01285553
b. Use Tooling (G) in order to apply a load of 10700 kPa (1550 psi) to bearing cone (47)
(not shown) and to bearing cone (52) (not shown). The load will seat bearing cone
(47) (not shown) and bearing cone (52) (not shown). A pressure of 10700 kPa (1550
psi) on the electric hydraulic pump of Tooling (G) will result in a pressure of 10000
kg (22050 lb) on bearing cone (47) (not shown) and on bearing cone (52) (not
shown). Rotate the housing in order to seat bearing cone (47) (not shown) and bearing
cone (52) (not shown). Reduce the load on the electric hydraulic pump of Tooling (G)
to 4825 kPa (700 psi).
c. Rotate Tooling (G) by 90° and repeat Step 11.b.
d. Maintain the load on bearing cone (47) (not shown) and on bearing cone (52) (not
shown). Use a depth micrometer and measure the distance between the top face of
housing (42) and bearing cone (47) . Take this measurement in several locations
around bearing cone (47) . Compute the average of the measured dimensions and
record the number. Call this Dimension (Y) .
e. Determine the correct thickness of the shim pack that will be installed between
bearing cone (47) and coupling gear (44) . The shim pack thickness is equal to
Dimension (Y) minus Dimension (X) . Tolerance for the shim pack is 0.10 mm (0.003
inch).
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19. Illustration 8 g01284718
Illustration 9 g01284709
Note: If two shims are required, install the thinner shim next to coupling gear (44) when
coupling gear (44) is installed.
12. Place shims (45) in the correct position on motor housing (42) . If two shims were required,
put the thinner shim in contact with coupling gear (44) . Make sure that all of the holes in
the components are in alignment with each other. Put coupling gear (44) in the original
position on the motor housing.
13. ApplyTooling (J) on the threads of bolts (43) . Install bolts (43) in order to secure coupling
gear (44) in place. Tighten bolts (43) evenly and tighten bolts (43) in diagonally opposite
pairs. Tighten bolts (43) to a torque of 900 ± 100 N·m (665 ± 75 lb ft).
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20. Illustration 10 g01284657
14. Install O-ring seal (41) in main housing (40) .
Illustration 11 g01285592
15. Use Tooling (C) and a suitable lifting device in order to position housing (40) and motor
housing (42) on Tooling (A) . Remove the suitable cribbing. The weight of both housings is
approximately 430 kg (950 lb).
Illustration 12 g01284647
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21. 16. Thoroughly clean the mating surface of housing (40) that contacts ring gear (39) . Apply a
bead of Tooling (K) on the mating surface of ring gear (39) . Use Tooling (B) and a suitable
lifting device in order to position ring gear (39) on housing (40) . Make sure that the
alignment mark on housing (40) and ring gear (39) line up with each other. It may be
necessary to use a soft faced hammer to seat ring gear (39) on housing (40) .
17. Assemble planetary gear assembly (31) , as follows:
Illustration 13 g01284637
Illustration 14 g01284632
a. Apply clean SAE 30 oil on bearings (35) and (37) . Install bearings (35) and (37) in
planetary gear (36) .
b. Install washers (34) and (38) on each side of planetary gear (36) .
c. Install planetary gear assembly (31) and washers (34) and (38) in carrier assembly
(29) .
d. Install planetary shaft (33) in carrier assembly (29) and through planetary gear
assembly (31) . Make sure that the spring pin hole in planetary shaft (33) is in
alignment with the spring pin hole in the carrier.
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22. Illustration 15 g03142259
e. Install spring pin (32) in the carrier and into planetary shaft (32) . Make sure that the
spring pin hole in planetary shaft (32) is in alignment with the spring pin hole in the
carrier.
f. Orient the split in spring pin (32) as shown. Make a stake mark on each side of the
spring pin hole in the carrier. This will prevent spring pin (32) from falling out of the
spring pin hole. Each stake mark should be approximately to 2.25 ± 0.75 mm (0.089 ±
0.030 inch) from the outside diameter of the spring pin hole.
g. Repeat Steps 17.a through 17.f in order to install the other three planetary gear
assemblies in carrier assembly (29) .
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
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24. Illustration 16 g01285680
18. Fasten Tooling (B) and a suitable lifting device to carrier assembly (29) . Put carrier
assembly (29) in position in ring gear (39) . It may be necessary to move carrier assembly
(29) back and forth during installation in order to ensure that all gears engage properly.
19. Install spacer (30) .
20. Assemble planetary gear assembly (24) , as follows:
Illustration 17 g01284616
a. Apply clean SAE 30 oil on bearing (27) . Install bearing (27) in planetary gear (26) .
b. Install washers (28) on each side of planetary gear assembly (24) .
c. Install washers (28) and planetary gear assembly (24) in carrier assembly (19) .
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25. Illustration 18 g01284612
d. Install planetary shaft (25) in carrier assembly (19) and through planetary gear
assembly (24) . Make sure that the spring pin hole in planetary shaft (25) is in
alignment with the spring pin hole in the carrier.
Illustration 19 g03142259
e. Orient the split in spring pin (23) as shown. Make a stake mark on each side of the
spring pin hole in the carrier. This will prevent spring pin (23) from falling out of the
spring pin hole. Each stake mark should be approximately to 2.25 ± 0.75 mm (0.089 ±
0.030 inch) from the outside diameter of the spring pin hole.
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26. f. Repeat Steps 20.a through 20.e in order to install the other two planetary gear
assemblies in carrier assembly (19) .
Illustration 20 g01284609
21. Install sun gear assembly (22) , spacer (21) , and retaining ring (20) .
Illustration 21 g01284605
22. Use Tooling (B) and a suitable lifting device in order to install carrier assembly (19) . The
weight of carrier assembly (19) is approximately 95 kg (210 lb).
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