The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, seals, and pins. It then lists 31 steps for assembly, replacing components in reverse order and noting to keep parts clean and replace seals and o-rings. Precautions are provided to contain fluids, mark parts locations, and clean the system to prevent contamination.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual Instant D...f89siekkmdmm2w
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Safety notices are included to handle parts and contain fluids properly during disassembly and prevent contamination during reassembly.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual Instant D...f8uejkdkdmm3e
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Safety notices are included to handle parts and contain fluids properly during disassembly and prevent contamination during reassembly.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual (PZG00001...fujsekmd9idd
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Safety notices are included to handle parts and contain fluids properly during disassembly and prevent contamination during reassembly.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual (PZG00001...fuusejkddmmd3e
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Safety notices are included to handle parts and contain fluids properly during disassembly and prevent contamination during reassembly.
Caterpillar cat 349 d l excavator (prefix pzg) service repair manual (pzg0000...didkkskdmmd
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Special care must be taken to clean parts and ensure they are reinstalled in their original locations and orientations. Proper assembly prevents damage and contamination issues.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual Instant D...shibi1322
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 28 steps for assembly, installing components like washers, spacers, seals and pins in reverse order and noting to keep parts clean and apply lubricant. Precise measurements and tooling are required to properly assemble the travel motor.
The document provides instructions for removing and installing final drives, steering clutches, and brakes on a D6R track-type tractor. Key steps include draining oil, removing covers and shafts, using lifting tools to remove heavy components, and reinstalling parts in reverse order while applying new seals and grease. Detailed diagrams show tooling and component locations to aid the process.
The document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 3046 engine. The removal procedure involves removing the front housing, idler gear bolt, thrust plate, idler gear, idler shaft, and front plate. The installation procedure instructs to install the front plate and idler shaft, align the timing marks, and install the idler gear, thrust plate, and idler gear bolt. References are provided for removing and installing the other gears in the front gear group.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual Instant D...f89siekkmdmm2w
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Safety notices are included to handle parts and contain fluids properly during disassembly and prevent contamination during reassembly.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual Instant D...f8uejkdkdmm3e
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Safety notices are included to handle parts and contain fluids properly during disassembly and prevent contamination during reassembly.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual (PZG00001...fujsekmd9idd
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Safety notices are included to handle parts and contain fluids properly during disassembly and prevent contamination during reassembly.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual (PZG00001...fuusejkddmmd3e
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Safety notices are included to handle parts and contain fluids properly during disassembly and prevent contamination during reassembly.
Caterpillar cat 349 d l excavator (prefix pzg) service repair manual (pzg0000...didkkskdmmd
This document provides instructions for disassembling and assembling a travel motor. It lists the required tools and gives step-by-step instructions for removing components like the head, plates, disks, piston assemblies, seals and more. Special care must be taken to clean parts and ensure they are reinstalled in their original locations and orientations. Proper assembly prevents damage and contamination issues.
Caterpillar Cat 349D L Excavator (Prefix PZG) Service Repair Manual Instant D...shibi1322
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 28 steps for assembly, installing components like washers, spacers, seals and pins in reverse order and noting to keep parts clean and apply lubricant. Precise measurements and tooling are required to properly assemble the travel motor.
The document provides instructions for removing and installing final drives, steering clutches, and brakes on a D6R track-type tractor. Key steps include draining oil, removing covers and shafts, using lifting tools to remove heavy components, and reinstalling parts in reverse order while applying new seals and grease. Detailed diagrams show tooling and component locations to aid the process.
The document provides instructions for removing and installing the idler gear in the front gear group of a Caterpillar 3046 engine. The removal procedure involves removing the front housing, idler gear bolt, thrust plate, idler gear, idler shaft, and front plate. The installation procedure instructs to install the front plate and idler shaft, align the timing marks, and install the idler gear, thrust plate, and idler gear bolt. References are provided for removing and installing the other gears in the front gear group.
The document provides removal and installation instructions for a variable valve actuator oil pressure sensor, variable valve actuator oil pressure solenoid, water pump, water pump disassembly and assembly, water temperature regulator housing, and precooler from a C18 industrial engine. The instructions include lists of required tools and step-by-step procedures with illustrations to guide removal and installation of the components. Safety notices are provided to contain fluids, keep parts clean, and dispose of fluids properly.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting parts before installation and applying thread locking compound to bolts.
2. Installing the front plate, gears, and shafts in the correct order and orientation while adjusting backlash.
3. Torque specifications for installing bolts and nuts.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page document that includes:
1) A list of required tools and safety notices for the removal procedure. The procedure involves removing bolts, lifting devices, and a gasket from the flywheel housing.
2) A list of required tools and safety notices for the installation procedure. The procedure involves cleaning, applying sealant, positioning a gasket and flywheel housing, and tightening bolts in a specific sequence and torque.
3) The document concludes by stating additional installation steps to complete the job.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Removing and installing the fuel priming pump.
- Removing the fuel filter base and disassembling/assembling its components.
- Removing and installing the fuel transfer pump.
- Removing the electronic unit injectors.
The summaries provide concise overviews of the removal and installation procedures for each component in 3 sentences or less.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C18 Industrial Engine, including:
1) Removing and installing the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) Disassembling and assembling the fuel filter base to replace seals and fittings.
3) Procedures include disconnecting fuel lines and electrical connections, marking parts for reinstallation, and applying thread lock compounds. Safety notices advise containing fluids and preventing contamination.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base on the engine and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
The document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger on a C9.3 Industrial Engine. Key steps include draining fluids, removing connecting components, cleaning parts, applying sealants, and torquing fasteners to the specified values. Required tools include pry bars, brushes, vacuum equipment, and wrenches. Cautions are provided regarding containing fluids and preventing contamination.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C11 engine, including:
1. Removing the rear gear group which involves removing multiple gears, seals, bolts and covers.
2. Removing the flywheel which requires attaching lifting equipment and removing bolts.
3. Installing the rear gear group and flywheel which provides detailed steps and specifications for installing components like bearings and seals.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine, including:
1. Valves, springs, retainers, and rotators. Tools are needed to compress springs during removal and installation.
2. Valve guides. Guides are removed and installed using driver tools to the proper height above the cylinder head.
3. Valve seat inserts. Seat inserts are removed and installed using specialized driver tools for the inlet and exhaust valves.
4. The engine oil filter base and filter. Hoses are disconnected and bolts removed to take off the base and gasket. A strap wrench is recommended to remove the oil filter.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine. It describes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, and the engine oil cooler. The document contains illustrations and lists required tools for each procedure.
This document provides instructions for disassembling and assembling the freewheel stator component of a torque converter. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. Cleanliness is emphasized. The assembly process reverses the disassembly steps and provides additional details like proper orientation and torque specifications for reinstalling components.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It begins with required tools and safety notices. The disassembly instructions describe removing over 30 individual parts in multiple steps, including the torque converter housing, impeller, stator, carrier shaft, and turbine. The assembly section then lists the components and provides the reverse order for reassembling the torque converter. Cleanliness is emphasized as important during disassembly and assembly.
This document provides instructions for removing and installing various components of the rear differential and carrier assembly of a Caterpillar 966C wheel loader, including removing the rear axles, disconnecting air lines, removing mounting bolts and lifting the rear of the machine to access the differential and carrier. The rear differential and carrier unit weighs 350 pounds and houses the internal gearing that allows the rear wheels to turn at different speeds while receiving equal torque.
This document provides instructions for disassembling and assembling the piston pump of a 962K wheel loader steering system. The disassembly procedure has 28 steps that remove components like valves, spools, springs, and bearings. The assembly procedure reverses this with 31 steps, ensuring O-rings and springs are correctly installed to prevent injury. Precautions are provided to safely release spring forces during disassembly and assembly.
The document provides instructions for removing and installing a secondary steering pump and electric motor on a Caterpillar 962K wheel loader. It outlines 28 steps for disassembly of the pump which include removing valves, spools, plugs, springs and other components. The assembly section lists 34 steps for reinstalling the parts in reverse order and adjusting axial shaft end play clearance.
This document provides instructions for removing and installing various engine components on a Caterpillar 950B wheel loader, including the spacer plate, water directors, lifter group, camshaft, and camshaft bearings. The procedures describe removing each part, checking part dimensions, cleaning surfaces, lubricating, and correctly installing each part while maintaining proper engine timing. Tools required are also listed.
This document provides instructions for assembling and disassembling components of a 962K wheel loader, including:
- Assembling the piston pump by installing various parts like covers, bearings, seals, pistons, springs, and bolts in the correct order.
- Removing and installing the electrohydraulic control by disconnecting harnesses and removing screws, switches, and covers.
- Removing the main control valve by draining fluids, disconnecting hoses and harnesses, and removing mounting bolts and covers.
Caterpillar Cat 938G II Wheel Loader (Prefix CRD) Service Repair Manual (CRD0...km7seyrduhdw
This document provides disassembly instructions for the transmission of a 938G II Wheel Loader. It lists the required tools and provides step-by-step instructions to disassemble the various transmission components. These include removing gears, hubs, seals, plates, discs, retainers, and other parts. Detailed illustrations accompany each step to show how to position the components and which tools to use for removal. Safety notices are also provided regarding containing fluids and cleaning components.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
The document provides removal and installation instructions for a variable valve actuator oil pressure sensor, variable valve actuator oil pressure solenoid, water pump, water pump disassembly and assembly, water temperature regulator housing, and precooler from a C18 industrial engine. The instructions include lists of required tools and step-by-step procedures with illustrations to guide removal and installation of the components. Safety notices are provided to contain fluids, keep parts clean, and dispose of fluids properly.
This document provides instructions for removing and installing a cylinder head on a C18 industrial engine. It includes:
1) Detailed steps for removing the cylinder head such as disconnecting hoses, sensors, and removing bolts.
2) Instructions for installing seals, gaskets and the cylinder head, applying anti-seize compound to bolts, and tightening the bolts in a specific sequence.
3) Notes about cleaning parts and using new gaskets when installing the cylinder head.
This document provides instructions for installing and removing components of the front gear group of a C18 industrial engine. It describes:
1. Cleaning and inspecting parts before installation and applying thread locking compound to bolts.
2. Installing the front plate, gears, and shafts in the correct order and orientation while adjusting backlash.
3. Torque specifications for installing bolts and nuts.
This document provides instructions for removing and installing a flywheel housing on a C18 Industrial Engine WJB. It is a 3-page document that includes:
1) A list of required tools and safety notices for the removal procedure. The procedure involves removing bolts, lifting devices, and a gasket from the flywheel housing.
2) A list of required tools and safety notices for the installation procedure. The procedure involves cleaning, applying sealant, positioning a gasket and flywheel housing, and tightening bolts in a specific sequence and torque.
3) The document concludes by stating additional installation steps to complete the job.
The document provides instructions for removing and installing various fuel system components on a C18 Industrial Engine, including:
- Removing and installing the fuel priming pump.
- Removing the fuel filter base and disassembling/assembling its components.
- Removing and installing the fuel transfer pump.
- Removing the electronic unit injectors.
The summaries provide concise overviews of the removal and installation procedures for each component in 3 sentences or less.
This document provides instructions for removing and installing various fuel system components on a Caterpillar C18 Industrial Engine, including:
1) Removing and installing the fuel priming pump, fuel filter base, fuel transfer pump, and electronic unit injectors.
2) Disassembling and assembling the fuel filter base to replace seals and fittings.
3) Procedures include disconnecting fuel lines and electrical connections, marking parts for reinstallation, and applying thread lock compounds. Safety notices advise containing fluids and preventing contamination.
The document provides instructions for installing an engine oil filter base which includes:
1. Lubricating the O-rings and installing them on the engine oil filter base.
2. Positioning the engine oil filter base on the engine and installing bolts to secure it.
3. Reconnecting any disconnected tubes.
The instructions are intended for technicians and include safety warnings for containing fluids and wearing protective equipment.
The document provides instructions for removing and installing a unit injector, unit injector sleeve, and turbocharger on a C9.3 Industrial Engine. Key steps include draining fluids, removing connecting components, cleaning parts, applying sealants, and torquing fasteners to the specified values. Required tools include pry bars, brushes, vacuum equipment, and wrenches. Cautions are provided regarding containing fluids and preventing contamination.
1. The document provides instructions for removing and installing the crankshaft front seal on a C18 industrial engine.
2. The removal procedure involves using various tools like a slide hammer puller and pry bar to remove the existing seal and wear sleeve.
3. The installation procedure lists the required tools and instructs to use a seal locator, installer, and bolts to properly position and set the new seal and wear sleeve.
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a Caterpillar C11 engine, including:
1. Removing the rear gear group which involves removing multiple gears, seals, bolts and covers.
2. Removing the flywheel which requires attaching lifting equipment and removing bolts.
3. Installing the rear gear group and flywheel which provides detailed steps and specifications for installing components like bearings and seals.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine, including:
1. Valves, springs, retainers, and rotators. Tools are needed to compress springs during removal and installation.
2. Valve guides. Guides are removed and installed using driver tools to the proper height above the cylinder head.
3. Valve seat inserts. Seat inserts are removed and installed using specialized driver tools for the inlet and exhaust valves.
4. The engine oil filter base and filter. Hoses are disconnected and bolts removed to take off the base and gasket. A strap wrench is recommended to remove the oil filter.
This document provides instructions for removing and installing various engine components on a Caterpillar C11 Industrial Engine. It describes procedures for removing and installing inlet and exhaust valves, valve guides, valve seat inserts, the engine oil filter base, and the engine oil cooler. The document contains illustrations and lists required tools for each procedure.
This document provides instructions for disassembling and assembling the freewheel stator component of a torque converter. The disassembly process involves using various tools to remove over 30 individual parts in a specific sequence. Cleanliness is emphasized. The assembly process reverses the disassembly steps and provides additional details like proper orientation and torque specifications for reinstalling components.
This document provides instructions for disassembling and assembling the torque converter of a 966H wheel loader. It begins with required tools and safety notices. The disassembly instructions describe removing over 30 individual parts in multiple steps, including the torque converter housing, impeller, stator, carrier shaft, and turbine. The assembly section then lists the components and provides the reverse order for reassembling the torque converter. Cleanliness is emphasized as important during disassembly and assembly.
This document provides instructions for removing and installing various components of the rear differential and carrier assembly of a Caterpillar 966C wheel loader, including removing the rear axles, disconnecting air lines, removing mounting bolts and lifting the rear of the machine to access the differential and carrier. The rear differential and carrier unit weighs 350 pounds and houses the internal gearing that allows the rear wheels to turn at different speeds while receiving equal torque.
This document provides instructions for disassembling and assembling the piston pump of a 962K wheel loader steering system. The disassembly procedure has 28 steps that remove components like valves, spools, springs, and bearings. The assembly procedure reverses this with 31 steps, ensuring O-rings and springs are correctly installed to prevent injury. Precautions are provided to safely release spring forces during disassembly and assembly.
The document provides instructions for removing and installing a secondary steering pump and electric motor on a Caterpillar 962K wheel loader. It outlines 28 steps for disassembly of the pump which include removing valves, spools, plugs, springs and other components. The assembly section lists 34 steps for reinstalling the parts in reverse order and adjusting axial shaft end play clearance.
This document provides instructions for removing and installing various engine components on a Caterpillar 950B wheel loader, including the spacer plate, water directors, lifter group, camshaft, and camshaft bearings. The procedures describe removing each part, checking part dimensions, cleaning surfaces, lubricating, and correctly installing each part while maintaining proper engine timing. Tools required are also listed.
This document provides instructions for assembling and disassembling components of a 962K wheel loader, including:
- Assembling the piston pump by installing various parts like covers, bearings, seals, pistons, springs, and bolts in the correct order.
- Removing and installing the electrohydraulic control by disconnecting harnesses and removing screws, switches, and covers.
- Removing the main control valve by draining fluids, disconnecting hoses and harnesses, and removing mounting bolts and covers.
Caterpillar Cat 938G II Wheel Loader (Prefix CRD) Service Repair Manual (CRD0...km7seyrduhdw
This document provides disassembly instructions for the transmission of a 938G II Wheel Loader. It lists the required tools and provides step-by-step instructions to disassemble the various transmission components. These include removing gears, hubs, seals, plates, discs, retainers, and other parts. Detailed illustrations accompany each step to show how to position the components and which tools to use for removal. Safety notices are also provided regarding containing fluids and cleaning components.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 349D2 EXCAVATOR GAX
Configuration: 349D2 L Excavator GAX00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345D, 349D and 349D2 Excavators and 345D MHPU and 349D MHPU Mobile
Hydraulic Power Units Machine Systems
Media Number -RENR9574-10 Publication Date -01/08/2014 Date Updated -18/09/2018
i02407350
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Start By:
a. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove" .
Table 1
Required Tools
Tool Part Number Part Description Qty
A 3E-3879 Eyebolt 1
B 1P-0074 Slide Hammer Puller 1
C 6V-3010 Puller Group 1
D 4C-8359 Eyebolt 1
E 9S-9152 Bearing Puller 1
F 1P-1862 Pliers 1
G 1P-0510 Driver Group 1
H 1U-7600 Slide Hammer Puller 1
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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3. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Failure to properly assemble parts or failure to follow established
procedures can lead to damage to the parts and assembly.
To avoid damage to parts, always identify and mark the parts so that
they can be installed into the same location. Never force parts during
assembly. Keep parts clean and lubricated.
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline for Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
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4. 1. Thoroughly clean the outside of the travel motor prior to disassembly. Fasten the travel
motor to a suitable holding fixture in a vertical position. The weight of the travel motor is
141 kg (310 lb).
Illustration 1 g00627438
2. Remove displacement change valve (1) from the head of the travel motor.
Illustration 2 g00624938
3. Remove O-ring seals (2) and rings (3) from the displacement change valve.
Illustration 3 g00628657
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5. Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Remove plugs (5) from the head. Remove an O-ring seal from each plug.
5. Remove outer bolts (4) from the head of the travel motor.
Illustration 4 g00624949
6. Use Tooling (A) and a suitable lifting device to remove the head of the travel motor from
the travel motor housing. The weight of head (6) is approximately 43 kg (95 lb).
Note: There are pins (7) that may fall out of the inside of the head when the head is
removed.
Note: Be careful during the removal of head (6) from the travel motor housing. Be careful
not to scratch mating surfaces or damage the mating surfaces of the components.
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6. Illustration 5 g00624953
7. Turn over the head. If pins (7) are in the bottom side of the head, remove the pins.
Illustration 6 g00627405
8. Remove port plate (8) and O-ring seal (9) from the head.
Illustration 7 g00625967
9. Use Tooling (B) in order to remove bearing (10) from the head of the travel motor.
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7. Illustration 8 g00627391
10. Remove plate (11) and remove springs (12) from the travel motor housing.
11. Remove O-ring seals (13) from the upper surface of the travel motor housing.
Illustration 9 g00627377
12. Install Tooling (C) on the brake piston (14). Remove the brake piston.
Illustration 10 g00625888
13. Remove O-ring seals (15) and the backup rings from the brake piston.
Note: Make sure that you take note of the location of the O-rings versus the backup rings.
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8. Illustration 11 g00625891
14. Remove separator plates (16) from the travel motor housing.
Illustration 12 g00666743
15. Remove disks (17) from the travel motor housing.
Illustration 13 g00626837
16. Install Tooling (D) to the shaft and use a suitable lifting device in order to remove the
rotating group from the travel motor housing. The weight of the rotating group is 29 kg
(65 lb).
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9. Note: Do not allow the components of the rotating group to come apart during the removal
from the travel motor. All of the components in the rotating group must be reinstalled in the
component's original location.
Illustration 14 g00626633
17. Turn over the rotating group. Remove shaft assembly (18) from the rotating group.
Illustration 15 g00666621
Illustration 16 g00625900
18. Use a suitable press to remove bearing (19) from shaft assembly (18).
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10. Illustration 17 g00666622
19. Use Tooling (E) and a suitable press in order to remove inner race (20) from shaft assembly
(18).
Illustration 18 g00625908
20. Remove cam plate (21) from the rotating group.
Illustration 19 g00625911
21. Retainer (22) and piston assemblies (23) are nonserviceable separately. Prior to the removal
of the retainer and the piston assemblies from barrel (24), put identification marks on the
piston assemblies, the retainer and the barrel for assembly purposes.
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11. 22. The piston assemblies must be reinstalled in the original bores in the retainer and the barrel.
23. Remove retainer (22) and piston assemblies (23) from barrel (24).
24. Separate the piston assemblies from the retainer.
Illustration 20 g00625917
Note: The orientation of the washers (25) is important. The washers must be reinstalled on
barrel (24) in the same orientation.
25. Remove guide (26) and outer spacer (27) from barrel (24).
26. Remove washers (25) and inner spacer (28) from the barrel.
Illustration 21 g00625937
27. Remove keys (29) from the travel motor housing.
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12. Illustration 22 g00625920
28. Use Tooling (F) to remove retaining ring (30) from the shaft end of the travel motor
housing.
Illustration 23 g00625936
Illustration 24 g00636454
29. Use Tooling (G) to remove lip seal (31) from the travel motor housing if the shaft has been
removed from the travel motor.
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13. 30. Use Tooling (H) to remove lip seal (31) if the shaft has not been removed from the travel
motor. Place the travel motor in a vertical position when you use Tooling (H) to remove the
lip type seal.
Illustration 25 g00625976
31. Remove plug (33) and piston (32) from the travel motor housing. Remove O-ring seal (34)
from the plug.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 349D2 EXCAVATOR GAX
Configuration: 349D2 L Excavator GAX00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345D, 349D and 349D2 Excavators and 345D MHPU and 349D MHPU Mobile
Hydraulic Power Units Machine Systems
Media Number -RENR9574-10 Publication Date -01/08/2014 Date Updated -18/09/2018
i03778971
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 3E-3879 Eyebolt 1
D 4C-8359 Eyebolt 1
F 1P-1862 Pliers 1
G 1P-0510 Driver Group 1
J 4C-4030 Thread Lock Compound 1
K 180-6533 Seal Driver 1
L 6V-7030 Micrometer Depth Gauge 1
M 8T-0447 Calipers 1
N 1U-6396 O-Ring Assembly Compound 1
NOTICE
Keep all parts clean from contaminants.
Contamination of the hydraulic system with foreign material will
reduce the service life of the hydraulic system components.
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15. To prevent contaminants from entering the hydraulic system, always
plug or cap the lines, fittings, or hoses as they are disconnected. Cover
any disassembled components and clean them properly before
assembly.
Clean the hydraulic system properly after any major component
exchange or especially after a component failure, to remove any
contamination.
Note: If a failure occurs, an accurate diagnosis of the cause can prevent a recurrence. Information
is available to analyze failures for piston pumps and motors. Refer to Special Publication,
SEBD0641, "Analyzing Axial Piston Pump and Motor Failures".
Note: Inspect all parts. If any parts are worn or damaged use new parts for replacement. The
installation of used parts during reconditioning is acceptable. Reuse and salvage information is
available on piston pumps. Refer to Guideline For Reusable Parts and Salvage Operations,
SEBF8032, "Piston Pumps and Motors". During reconditioning, correct any conditions that might
have caused the original failure.
Note: O-ring seals , gaskets, and seals should always be replaced. A used O-ring seal may not
have the same sealing properties as a new O-ring seal. Use Tooling (H) during the assembly
procedure.
Note: Apply a light film of "10W" oil to all components before assembly.
Illustration 1 g01204890
1. Install O-ring seal (34) on plug (33).
2. Install piston (32) and the plug in the travel motor body. Tighten the plug to a torque of
430 ± 40 N·m (317 ± 30 lb ft).
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16. Illustration 2 g01204916
Illustration 3 g01204919
3. Apply a thin coat of Tooling (J) on the outer surfaces of lip seal (31).
4. Use Tooling (K) and a suitable hammer to drive the lip seal into the travel motor body.
Drive the seal downward until Tooling (K) makes contact with the travel motor housing.
5. Use Tooling (F) to install retaining ring (30) to the shaft end of the travel motor body.
Illustration 4 g01204923
6. Install keys (29) inside the travel motor body.
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17. Illustration 5 g01204924
7. Assemble washers (25), inner spacer (28) and outer spacer (27) in the proper orientation, as
shown.
Illustration 6 g01204931
8. Use Tooling (L) to measure the distance from the outer spacer to the surface of the table.
The distance should be 22.1 ± 0.6 mm (0.87 ± 0.02 inch). If this measurement is off, check
orientation of the washers. If orientation is correct, replace washers and spacers with new
parts.
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18. Illustration 7 g00625917
9. Install inner spacer (28), washers (25), and outer spacer (27) to barrel (24).
10. Install guide (26) to the barrel.
Illustration 8 g00625911
11. Install piston assemblies (23) with retainer (22) in the piston assembly's original bore in
barrel (24).
Illustration 9 g00625908
12. Install cam plate (21) on the rotating group.
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19. Illustration 10 g00666621
Illustration 11 g00628062
13. Use a suitable press to install bearing (19) onto shaft assembly (18).
Illustration 12 g00668076
14. Use a suitable press in order to install inner race (20) onto shaft assembly (18).
Note: Place the two support plates under the lip of shaft assembly (18).
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20. Illustration 13 g00626633
15. Insert shaft assembly (18) in the rotating group.
Illustration 14 g00625891
Illustration 15 g00666743
16. Alternate disks (17) and separator plates (16) into the travel motor housing. Start with a
separator plate and end with a separator plate.
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21. Illustration 16 g00626837
17. Attach Tooling (D) to the shaft. Use a suitable lifting device in order to place barrel
assembly into the travel motor body.
Note: Align the notches of the cam plate with the keys in the travel motor body before you
lower the barrel assembly into the travel motor body.
Illustration 17 g01204938
18. Use Tooling (M) to measure the depth from the top surface of the travel motor body to the
bronze face of the barrel assembly. The distance should be 32.2 ± 2 mm (1.27 ± 0.08 inch).
If this measurement is off, check orientation of the barrel assembly. Also check if the cam
plate is properly seated on the keys.
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22. Illustration 18 g00625888
Illustration 19 g00667938
(15) O-Ring seals
19. Install O-ring seals (15) and the backup rings on the brake piston.
Note: Make sure that you install the backup ring and the O-ring seal in the original position.
Refer to Illustration 19.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 20 g00629015
20. Install brake piston (14) in the body of the travel motor by hand. It may be necessary to use
a soft faced hammer to seat the brake piston correctly.
Illustration 21 g01204953
21. Use Tooling (M) to measure the distance from the top of the brake piston (14) to the top
surface of the travel motor body. The distance should be 20.8 ± 1.0 mm (0.82 ± 0.04 inch).
If this measurement is off, drive the brake piston further into the travel motor body.
Illustration 22 g00627391
22. Install springs (12) and plate (11).
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25. 23. Install O-ring seals (13).
Illustration 23 g01204965
24. Use Tooling (G) to drive the bearing into the head.
Illustration 24 g00627405
25. Install O-ring seal (9) onto the head.
26. Install port plate (8) on the head. It may be necessary to apply a small amount of grease to
the port plate in order to hold the port plate in place during the installation of the head.
Illustration 25 g01205007
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26. 27. Turn over head (6). Install Tooling (A) onto the head. Use a suitable lifting device to install
the head onto the travel motor.
Illustration 26 g00631594
28. Install Pins (7) into the head.
Illustration 27 g00628657
29. Install an O-ring on each plug (5).
30. Install bolts (4) which hold the head in place. Tighten the six bolts to a torque of
530 ± 70 N·m (391 ± 52 lb ft).
31. Install plugs (5) that hold the pins in the head. Tighten the plugs to a torque of 75 ± 7 N·m
(55 ± 5 lb ft).
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