The document provides removal and installation instructions for a variable valve actuator oil pressure sensor, variable valve actuator oil pressure solenoid, water pump, water pump disassembly and assembly, water temperature regulator housing, and precooler from a C18 industrial engine. The instructions include lists of required tools and step-by-step procedures with illustrations to guide removal and installation of the components. Safety notices are provided to contain fluids, keep parts clean, and dispose of fluids properly.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
What Does the PARKTRONIC Inoperative, See Owner's Manual Message Mean for You...Autohaus Service and Sales
Learn what "PARKTRONIC Inoperative, See Owner's Manual" means for your Mercedes-Benz. This message indicates a malfunction in the parking assistance system, potentially due to sensor issues or electrical faults. Prompt attention is crucial to ensure safety and functionality. Follow steps outlined for diagnosis and repair in the owner's manual.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Core technology of Hyundai Motor Group's EV platform 'E-GMP'Hyundai Motor Group
What’s the force behind Hyundai Motor Group's EV performance and quality?
Maximized driving performance and quick charging time through high-density battery pack and fast charging technology and applicable to various vehicle types!
Discover more about Hyundai Motor Group’s EV platform ‘E-GMP’!
What Exactly Is The Common Rail Direct Injection System & How Does It WorkMotor Cars International
Learn about Common Rail Direct Injection (CRDi) - the revolutionary technology that has made diesel engines more efficient. Explore its workings, advantages like enhanced fuel efficiency and increased power output, along with drawbacks such as complexity and higher initial cost. Compare CRDi with traditional diesel engines and discover why it's the preferred choice for modern engines.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
"Trans Failsafe Prog" on your BMW X5 indicates potential transmission issues requiring immediate action. This safety feature activates in response to abnormalities like low fluid levels, leaks, faulty sensors, electrical or mechanical failures, and overheating.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
2. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C18 INDUSTRIAL ENGINE ZPS
Configuration: C18 Industrial Engine ZPS00001-UP
Disassembly and Assembly
C18 Locomotive Engine
Media Number -UENR3274-00 Publication Date -01/04/2013 Date Updated -15/04/2013
i05133666
Variable Valve Actuator Oil Pressure Sensor - Remove and
Install - For Series Turbocharger Applications
SMCS - 1130-010-NS
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g02134048
1. Disconnect harness assembly (1) .
2. Remove variable valve actuator oil pressure sensor (2) .
3. Remove the O-ring seal from variable valve actuator oil pressure sensor (2) .
Installation Procedure
1. Install variable valve actuator oil pressure sensor (2) in the reverse order of removal.
a. Tighten variable valve actuator oil pressure sensor (2) to a torque of 10 ± 2 N·m (89 ±
18 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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4. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C18 INDUSTRIAL ENGINE ZPS
Configuration: C18 Industrial Engine ZPS00001-UP
Disassembly and Assembly
C18 Locomotive Engine
Media Number -UENR3274-00 Publication Date -01/04/2013 Date Updated -15/04/2013
i05133803
Variable Valve Actuator Oil Pressure Solenoid - Remove and
Install - For Series Turbocharger Applications
SMCS - 1130-010-OD
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. 4. Remove back up ring (6) from cartridge valve (5). Remove both O-ring seals (7) and (8) .
Installation Procedure
1. Install the variable valve actuator oil pressure solenoid in the reverse order of removal.
a. Tighten cartridge valve (5) to a torque of 50 ± 5 N·m (37 ± 4 lb ft).
b. Tighten nut (1) to a torque of 6.5 ± 0.5 N·m (58 ± 4 lb in).
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7. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C18 INDUSTRIAL ENGINE ZPS
Configuration: C18 Industrial Engine ZPS00001-UP
Disassembly and Assembly
C18 Locomotive Engine
Media Number -UENR3274-00 Publication Date -01/04/2013 Date Updated -15/04/2013
i05133808
Water Pump - Remove and Install
SMCS - 1361-011; 1361-012
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-6396 O-Ring Assembly Compound -
Start By:
A. Remove the water temperature regulator housing.
Illustration 1 g02160662
1. Remove tube assemblies (1). Remove elbows (2) .
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8. Illustration 2 g01852435
2. Remove bolts (3) and water pump cover (4) .
Illustration 3 g01852493
3. Remove the two bolts and insulation (5) .
4. Remove bolts (6) and water pump (7) .
Installation Procedure
1. Install water pump (7) in the reverse order of removal.
a. Apply Tooling (A) on all O-ring seals prior to installation.
Copyright 1993 - 2020 Caterpillar Inc.
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9. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C18 INDUSTRIAL ENGINE ZPS
Configuration: C18 Industrial Engine ZPS00001-UP
Disassembly and Assembly
C18 Locomotive Engine
Media Number -UENR3274-00 Publication Date -01/04/2013 Date Updated -15/04/2013
i05133816
Water Pump - Disassemble
SMCS - 1361-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-2264 Puller Group 1
4B-3903 Bolt 2
1P-0456 Plate 1
4B-4277 Washer 2
B 9S-9152 Bearing Puller Gp 1
C 9S-5565 Pin Puller Sleeve As 1
Start By:
A. Remove the water pump.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 1 g01021798
1. Remove O-ring seal (10) from housing (1) .
2. Use Tooling (A) to remove impeller (4) from shaft (6) .
3. Remove bolts (3) from housing (1). Remove retainer (5) and water pump shaft (6) from the
housing.
4. Use Tooling (C) and remove gear (2) from water pump shaft (6) .
5. Use a press and Tooling (B) to remove bearing assembly (8) from water pump shaft (6) .
6. Invert the housing and drive or press seal group (7) out of the housing.
7. Invert the housing and drive or press lip seal (9) out of the housing.
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11. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C18 INDUSTRIAL ENGINE ZPS
Configuration: C18 Industrial Engine ZPS00001-UP
Disassembly and Assembly
C18 Locomotive Engine
Media Number -UENR3274-00 Publication Date -01/04/2013 Date Updated -15/04/2013
i05133822
Water Pump - Assemble
SMCS - 1361-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
D 1P-0510 Driver Group 1
E 138-9299 (1)
Oil Seal Tool 1
E FT-3171 (2)
Oil Seal Tool 1
F 139-0088 (1)
Seal Tool 1
F 325-5756 (2)
Seal Tool 1
( 1 )
Use with a 19.1 mm (0.75 inch) shaft
( 2 )
Use with a 25.4 mm (1.00 inch) shaft
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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12. Illustration 1 g01021798
1. Clean water pump shaft (6) and the counterbore for lip seal (9) in housing (1) .
2. Use Tooling (D) to install a new lip seal (9) in housing (1) .
Note: Install the seal with the part number on the metal face of the seal toward the housing.
Ensure that the lip seal is flush with the front edge of the counterbore of the housing. Do not
lubricate the lip seal. Use a press to install the lip seal. Do not install the lip seal by hand.
3. Install bearing assembly (8) on water pump shaft (6) .
4. Place retainer (5) with "OUTSIDE" markings toward the gear end of water pump shaft (6) .
5. Use a press and install gear (2) on water pump shaft (6) .
Note: Install gear (2) against bearing assembly (8) .
6. Slide Tooling (E) over shaft (6). The tapered edge will be facing outward.
7. Install gear (2) and the water pump shaft into housing (1). Use care not to damage lip seal
(9). Install bolts (3) that hold bearing retainer (5) to the housing.
8. Remove Tooling (E) from water pump shaft (6) .
9. Use a press and Tooling (F) to install a new seal group (7) over shaft (6) and into housing
(1). Ensure that the outer shell of the seal is fully seated in the housing.
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13. 10. Put impeller (4) in position on water pump shaft (6). Use a press and install impeller (4) on
the water pump shaft.
Note: Install impeller (4) within 0.00 ± 0.25 mm (0.000 ± 0.010 inch) of the end of the
water pump shaft.
11. Install O-ring seal (10) on the housing.
End By: Install the water pump.
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14. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C18 INDUSTRIAL ENGINE ZPS
Configuration: C18 Industrial Engine ZPS00001-UP
Disassembly and Assembly
C18 Locomotive Engine
Media Number -UENR3274-00 Publication Date -01/04/2013 Date Updated -15/04/2013
i05134470
Water Temperature Regulator Housing - Remove and Install
- For Series Turbocharger Applications
SMCS - 1393-010
Removal Procedure
Start By:
A. Remove the precooler.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. 1. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change"
for the correct draining and filling procedures.
Illustration 1 g02115322
2. Remove tube assembly (1) .
Illustration 2 g02115513
3. Remove bolts (3) and harness assembly (2) .
4. Remove water temperature regulator housing (4) .
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16. Illustration 3 g02115534
5. Remove elbow (5) .
6. Remove bolts (9) and manifold (7) from housing (6) .
7. Remove temperature sensor (8) .
Illustration 4 g02117173
8. Remove water temperature regulators (10) from housing (7) .
9. Remove tube (11) and the O-ring seals.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. 1. Install water temperature regulator housing (4) in the reverse order of removal.
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18. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C18 INDUSTRIAL ENGINE ZPS
Configuration: C18 Industrial Engine ZPS00001-UP
Disassembly and Assembly
C18 Locomotive Engine
Media Number -UENR3274-00 Publication Date -01/04/2013 Date Updated -15/04/2013
i05133837
Precooler - Remove and Install - For Series Turbo
Applications
SMCS - 105P-010
Removal Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. 1. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change"
for the correct draining and filling procedures.
Illustration 1 g02114239
Note: Discard clamp assemblies (1) after use.
2. Loosen clamp assemblies (5) and disconnect both hose assemblies.
3. Disconnect hose assembly (3) and loosen clamp assembly (1) .
4. Remove bolts (2) and precooler (4) .
5. Discard clamp assembly (1) .
Illustration 2 g02114637
6. Loosen clamp assembly (7) and remove elbow (6) from precooler (4). Discard clamp
assembly (7) .
7. Remove bolts (9), flange assembly (8), and the O-ring seal. Repeat this step for the other
flange assembly.
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20. Illustration 3 g02114754
8. Loosen clamp assembly (10) and remove elbow assembly (11) .
9. Discard clamp assembly (10) .
Illustration 4 g02114814
Note: Discard bellows (13) and clamp assemblies (12) after the clamp assemblies have been
loosened.
10. Loosen clamp assemblies (12). Remove elbow (12) from bellows (13). Remove elbow (14)
from bellows (13) .
11. Discard bellows (13) and clamp assemblies (12) .
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21. Illustration 5 g02114933
12. Remove bolts (16), (17), and bracket (15) .
Installation Procedure
1. Install precooler (4) in the reverse order of removal.
a. Tighten new clamp assemblies (10), (12), (7) and (1) to a torque of 8.5 ± 2 N·m (75 ±
18 lb in).
b. Tighten clamp assemblies (3) and (5) to a torque of 7.3 ± 0.5 N·m (65 ± 4 lb in).
Copyright 1993 - 2020 Caterpillar Inc.
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22. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C18 INDUSTRIAL ENGINE ZPS
Configuration: C18 Industrial Engine ZPS00001-UP
Disassembly and Assembly
C18 Locomotive Engine
Media Number -UENR3274-00 Publication Date -01/04/2013 Date Updated -15/04/2013
i05133847
Flywheel - Remove and Install
SMCS - 1156-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7573 Lifting Bracket 2
B FT2712 Guide Stud 2
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
24. Illustration 1 g01953202
1. Attach Tooling (A) and a suitable lifting device to flywheel (2). The weight of flywheel (2)
is approximately 40 kg (88 lb).
2. Remove two bolts (1). Install Tooling (B) .
3. Remove remaining bolts (1) that hold flywheel (2) to the crankshaft. Remove flywheel (2).
Illustration 2 g01953204
4. If necessary, use a hammer and a punch in order to remove ring gear (3) from the flywheel.
Installation Procedure
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25. 1. Install flywheel (2) in the reverse order of removal.
a. Tighten bolts (1) to a torque of 270 ± 40 N·m (200 ± 30 lb ft).
Copyright 1993 - 2020 Caterpillar Inc.
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26. Shutdown SIS
Previous Screen
Product: INDUSTRIAL ENGINE
Model: C18 INDUSTRIAL ENGINE ZPS
Configuration: C18 Industrial Engine ZPS00001-UP
Disassembly and Assembly
C18 Locomotive Engine
Media Number -UENR3274-00 Publication Date -01/04/2013 Date Updated -15/04/2013
i05133890
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the flywheel.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: The rear seal and the wear sleeve must be replaced at the same time. Once the
crankshaft rear seal and the wear sleeve are separated, these components can not be used
again.
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