This document provides instructions for disassembling and assembling the final drive of a 345D L excavator. It lists the required tools and gives step-by-step procedures for disassembling components such as the final drive cover, carrier assemblies, ring gear, and sprocket housing. It also provides instructions for assembling these components in reverse order, making sure to clean parts and apply lubricants where specified.
Caterpillar cat 938 f wheel loader (prefix 1km) service repair manual (1km000...hhfjksekmm
The document provides instructions for installing a crankshaft in 3 steps:
1. Install the lower halves of the crankshaft main bearings in the crankshaft main bearing caps.
2. Carefully lower the crankshaft into position in the cylinder block and install the main bearing caps.
3. Check the end play of the crankshaft using a dial indicator and ensure it is within the specified range.
Caterpillar cat 938 f wheel loader (prefix 2rm) service repair manual (2rm000...hhfjksekmm
This document provides instructions for disassembling and assembling axle shaft assemblies for a 938F wheel loader. The main steps include:
1. Removing the front and rear axle housing groups.
2. Disassembling the axle shaft assembly by removing the axle shaft, planetary carrier assembly, and planetary gears.
3. Assembling the axle shaft assembly by installing new bearings, seals, and adjusting the preload on the bearings to between 4.0-9.0 Nm of rolling torque.
Caterpillar cat 345 d l excavator (prefix jkn) service repair manual (jkn0000...hhfjksekmm
The document provides instructions for assembling a travel motor. It describes 33 steps to assemble parts like pistons, seals, plates, springs and valves. Measurements are checked with tools at several steps to ensure correct assembly. Cleaning parts and preventing contamination of hydraulic systems is emphasized.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar cat 345 d l excavator (prefix rgg) service repair manual (rgg0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston and rotating group. Reassembly requires reinstalling these parts in reverse order, taking care to mark components' locations and clean all parts to prevent contaminating the hydraulic system. Proper tools are listed to facilitate disassembly and assembly.
Caterpillar cat 345 d l excavator (prefix raj) service repair manual (raj0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe cleaning parts and ensuring markings are made to aid reassembly. Safety notices are included regarding contained fluids, spring forces, and contamination prevention.
Caterpillar cat 345 c l hydraulic excavator (prefix pjw) service repair manua...hhfjksekmm
The document provides assembly instructions for a 345C excavator final drive system in 3 steps:
1. Adjust the bearing preload of the final drive by measuring dimensions and determining the correct shim thickness.
2. Assemble the carrier assemblies, which include installing planetary gears, bearings, shafts, and pins into housings.
3. Install the assembled carrier assemblies into the sprocket and ring gears in the correct order.
Caterpillar cat 349 d l excavator (prefix pzg) service repair manual (pzg0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 28 steps for assembly, installing components like washers, spacers, seals and the piston in reverse order of disassembly. Precautions are provided to keep parts clean and properly identify components to ensure correct reassembly.
Caterpillar cat 938 f wheel loader (prefix 1km) service repair manual (1km000...hhfjksekmm
The document provides instructions for installing a crankshaft in 3 steps:
1. Install the lower halves of the crankshaft main bearings in the crankshaft main bearing caps.
2. Carefully lower the crankshaft into position in the cylinder block and install the main bearing caps.
3. Check the end play of the crankshaft using a dial indicator and ensure it is within the specified range.
Caterpillar cat 938 f wheel loader (prefix 2rm) service repair manual (2rm000...hhfjksekmm
This document provides instructions for disassembling and assembling axle shaft assemblies for a 938F wheel loader. The main steps include:
1. Removing the front and rear axle housing groups.
2. Disassembling the axle shaft assembly by removing the axle shaft, planetary carrier assembly, and planetary gears.
3. Assembling the axle shaft assembly by installing new bearings, seals, and adjusting the preload on the bearings to between 4.0-9.0 Nm of rolling torque.
Caterpillar cat 345 d l excavator (prefix jkn) service repair manual (jkn0000...hhfjksekmm
The document provides instructions for assembling a travel motor. It describes 33 steps to assemble parts like pistons, seals, plates, springs and valves. Measurements are checked with tools at several steps to ensure correct assembly. Cleaning parts and preventing contamination of hydraulic systems is emphasized.
Caterpillar cat 345 d l excavator (prefix rgd) service repair manual (rgd0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston, disks, and housing keys. Reassembly requires reversing the disassembly steps and ensuring parts are cleaned and placed back in their original locations and orientations. Special tools are listed to aid in removal and installation of components.
Caterpillar cat 345 d l excavator (prefix rgg) service repair manual (rgg0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists 31 steps to fully disassemble the travel motor by removing components like the head, plates, seals, pins, brake piston and rotating group. Reassembly requires reinstalling these parts in reverse order, taking care to mark components' locations and clean all parts to prevent contaminating the hydraulic system. Proper tools are listed to facilitate disassembly and assembly.
Caterpillar cat 345 d l excavator (prefix raj) service repair manual (raj0000...hhfjksekmm
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe cleaning parts and ensuring markings are made to aid reassembly. Safety notices are included regarding contained fluids, spring forces, and contamination prevention.
Caterpillar cat 345 c l hydraulic excavator (prefix pjw) service repair manua...hhfjksekmm
The document provides assembly instructions for a 345C excavator final drive system in 3 steps:
1. Adjust the bearing preload of the final drive by measuring dimensions and determining the correct shim thickness.
2. Assemble the carrier assemblies, which include installing planetary gears, bearings, shafts, and pins into housings.
3. Install the assembled carrier assemblies into the sprocket and ring gears in the correct order.
Caterpillar cat 349 d l excavator (prefix pzg) service repair manual (pzg0000...cdsaas
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps for disassembly, removing components like the head, plates, disks, seals and pins. It then lists 28 steps for assembly, installing components like washers, spacers, seals and the piston in reverse order of disassembly. Precautions are provided to keep parts clean and properly identify components to ensure correct reassembly.
Caterpillar cat 345 c l excavator (prefix bwy) service repair manual (bwy0000...hhfjksekmm
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, pistons, and housing. Precautions are given to mark parts locations, avoid damage, and prevent contamination. Tools required are listed in a table.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a 345D L Excavator with a C13 engine. The removal procedure includes using various tools to remove bolts, seals, gears, bushings, and bearings. The installation procedure provides instructions on cleaning, inspecting, applying threadlock, and installing components while ensuring proper dimensions and alignments are met. Torque specifications and notes are provided throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
Caterpillar cat 938 g wheel loader (prefix 4ys) service repair manual (4ys000...ufjjsjefkksemm
This document provides instructions for disassembling the transmission of a 938G wheel loader. It lists the required tools and begins by separating the transmission from the torque converter. It then provides step-by-step instructions to remove various transmission components such as shafts, gears, seals, and clutches. Precautions are included to prevent damage and contain fluids. Measurements are taken to check clutch pack clearances.
This document provides specifications and dimensions for "NEF" diesel engines, including 3 and 4 cylinder models. It describes the engine systems such as lubrication, cooling, turbocharging, and dimensions of components. The lubrication system uses a lobe oil pump to circulate oil through the crankshaft, camshaft, cylinder head and oil cooler. The cooling system has a radiator, visco-static fan, water pump, thermostat and oil cooler. Turbocharged models include an air filter and exhaust-driven turbocharger. Detailed dimensions are provided for build clearances, engine block components, cylinder head and valves. Torque specifications are also listed.
Cummins qsl9 engine parts catalogue manualfjskekdmjekm
The document is a parts catalog for a Cummins QSL9 engine with serial numbers 73638149- listing various engine parts and specifications. It contains over 170 pages detailing individual engine components and systems through listings of part names, numbers, quantities and other specifications. Key sections include listings for the cylinder block, crankshaft, front gear housing, cam shaft, injectors, turbocharger, cylinder head and other major engine parts and assemblies.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
This document provides an interactive schematic for a construction machine. It includes a table of contents that allows the user to navigate between different machine views. Blue, underlined text throughout the document acts as hyperlinks to different sections. Buttons at the top allow the user to view all callouts or zoom in/out of schematic views.
This document provides assembly instructions for an M318 excavator transmission. It lists required tools and parts, and provides step-by-step instructions to assemble the transmission components, including gears, shafts, seals, bearings, and housing. Proper end play is checked at several steps. Lubricants are specified, and cleanliness during assembly is emphasized.
This document provides assembly instructions for a rear differential in 3 steps or less:
1. Determine the correct shim thickness for the inner pinion bearing using a series of measurement calculations.
2. Adjust the rolling torque of the pinion shaft by changing the shim thickness until it measures within specifications.
3. Assemble the remaining differential components like the ring gear, case halves, and differential gears.
Caterpillar cat 120 m motor grader (prefix r9a) service repair manual (r9a000...fjsjjekdkme
This document provides disassembly instructions for the rear axle, differential, and final drive of a 120M motor grader. It describes 46 separate steps to fully disassemble these components, including removing housing components, gears, seals, bearings, and other parts. Various tools are required, and notes are provided about part ordering and weights of components being removed. The goal is to break down these drivetrain components into their smallest indivisible parts for repair or replacement.
Clark npr 17 forklift service repair manualfjskkmemem
This document is the service manual for Clark NPR-345 trucks. It contains safety cautions and detailed instructions for maintenance, repair, and overhaul of systems including electrical, hydraulic, brakes, steering, and other components. The manual is copyrighted and intended only for Clark dealers. It includes a table of contents that lists all sections by group number, section number, and page number for easy reference to specific repair procedures. Pictorial indexes provide illustrations of components.
Caterpillar cat 14 m motor grader (prefix b9j) service repair manual (b9j0000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M Motor Grader. It lists 50 steps to fully disassemble these components, including removing sprockets, gears, seals, bearings, and housings. Various tools are required, and safety precautions are provided. Detailed illustrations accompany each step to show how to position parts and which fasteners to remove. Component weights are listed to assist with lifting and handling.
Caterpillar cat 345 d l excavator (prefix eeh) service repair manual (eeh0000...hhfjksekmm
This document provides instructions for disassembling and assembling the final drive of a 345D L excavator. It lists the required tools and parts and provides step-by-step instructions to disassemble the various components of the final drive, including removing the cover, carrier assemblies, ring gear, and other parts. It then describes the assembly process in reverse, including pressing in bearings, installing seals, and reassembling the carriers and other components.
Caterpillar cat 345 d l excavator (prefix eeh) service repair manual (eeh0000...fjjskqazxedmmem
This document provides instructions for disassembling and assembling the final drive of a 345D L excavator. It lists the required tools and parts and provides step-by-step instructions to disassemble the various components of the final drive, including removing the cover, carrier assemblies, ring gear, and other parts. It then describes the assembly process in reverse, including pressing in bearings, installing seals, and reassembling the carriers and other components.
Caterpillar cat 345 d excavator (prefix neg) service repair manual (neg00001 ...fjjskekdmme
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the cover, carrier assemblies, ring gear, and other internal parts. It then lists 21 steps for reassembling the final drive, including pressing in bearing cups, installing bearing cones and inner races, and refitting the sprocket housing and other components. Tools required are also listed.
Caterpillar cat 345 d excavator (prefix neg) service repair manual (neg00001 ...fjjskekmsemm
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. The disassembly process involves removing 28 individual parts and components from the final drive and related assemblies using various tools. The assembly process reverses the disassembly steps and requires aligning identification marks to ensure correct positioning of parts.
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. The disassembly process involves removing 28 individual parts and components from the final drive and related assemblies using various tools. The assembly process reverses the disassembly steps and requires aligning identification marks to ensure correct positioning of parts.
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the final drive cover, carrier assemblies, ring gear, and other parts. It then lists 21 steps to reassemble the final drive, applying anti-seize compound to bearings, installing bearing cups and cones, and refitting the various components removed during disassembly. The document includes detailed illustrations and references other service manuals for additional information.
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the final drive cover, carrier assemblies, ring gear, and other parts. It then lists 21 steps for reassembling the final drive, including pressing in bearing cups, installing bearing cones and inner races, and attaching the sprocket housing using lifting devices. Tools required include retaining ring pliers, eyebolts, and a transmission repair stand.
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. It begins with removing the final drive and describes dismantling it into individual parts like the ring gear, carrier assemblies, planetary gears and shafts. Alignment marks are noted to aid reassembly. The instructions then describe assembling the final drive components back into the final drive housing.
Caterpillar cat 345 c l excavator (prefix bwy) service repair manual (bwy0000...hhfjksekmm
The document provides step-by-step instructions for disassembling a travel motor. It lists 31 steps to remove parts like the head, plates, seals, pins, bearings, pistons, and housing. Precautions are given to mark parts locations, avoid damage, and prevent contamination. Tools required are listed in a table.
Caterpillar cat 345 d l excavator (prefix kfh) service repair manual (kfh0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group on a C13 engine, including:
1. The procedure for removing the rear gear group involves removing 10 components and using 2 required tools.
2. The installation procedure involves 11 steps and uses 1 required tool, and includes instructions for properly installing and positioning bearings.
3. Separate sections provide procedures for removing and installing the flywheel and crankshaft rear seal. Precautions are mentioned regarding handling heated parts and containing fluids.
Caterpillar cat 345 d l excavator (prefix yee) service repair manual (yee0000...hhfjksekmm
This document provides instructions for removing and installing various components of the rear gear group and crankshaft rear seal of a 345D L Excavator with a C13 engine. The removal procedure includes using various tools to remove bolts, seals, gears, bushings, and bearings. The installation procedure provides instructions on cleaning, inspecting, applying threadlock, and installing components while ensuring proper dimensions and alignments are met. Torque specifications and notes are provided throughout.
This document provides instructions for disassembling and assembling the final drive of a 330D2 excavator. The disassembly process involves using various tools to remove 37 individual parts from the final drive assembly. The assembly process similarly uses tools to reinstall the parts in the reverse order, ensuring proper installation of seals and adjusting bearing preload through precise shimming.
Caterpillar cat 938 g wheel loader (prefix 4ys) service repair manual (4ys000...ufjjsjefkksemm
This document provides instructions for disassembling the transmission of a 938G wheel loader. It lists the required tools and begins by separating the transmission from the torque converter. It then provides step-by-step instructions to remove various transmission components such as shafts, gears, seals, and clutches. Precautions are included to prevent damage and contain fluids. Measurements are taken to check clutch pack clearances.
This document provides specifications and dimensions for "NEF" diesel engines, including 3 and 4 cylinder models. It describes the engine systems such as lubrication, cooling, turbocharging, and dimensions of components. The lubrication system uses a lobe oil pump to circulate oil through the crankshaft, camshaft, cylinder head and oil cooler. The cooling system has a radiator, visco-static fan, water pump, thermostat and oil cooler. Turbocharged models include an air filter and exhaust-driven turbocharger. Detailed dimensions are provided for build clearances, engine block components, cylinder head and valves. Torque specifications are also listed.
Cummins qsl9 engine parts catalogue manualfjskekdmjekm
The document is a parts catalog for a Cummins QSL9 engine with serial numbers 73638149- listing various engine parts and specifications. It contains over 170 pages detailing individual engine components and systems through listings of part names, numbers, quantities and other specifications. Key sections include listings for the cylinder block, crankshaft, front gear housing, cam shaft, injectors, turbocharger, cylinder head and other major engine parts and assemblies.
Caterpillar cat 325 d excavator (prefix kbe) service repair manual (kbe00001 ...hfjsekekmmd
The document provides instructions for repairing the final drive of excavator models 325D and 325D L. It involves 14 steps including cleaning parts, applying lubricants, installing seals and bearings, adjusting bearing preload, and assembling components like the carrier assembly, planetary gears, and ring gear. Proper torque values and alignment of pins are emphasized throughout the process to ensure correct assembly.
This document provides an interactive schematic for a construction machine. It includes a table of contents that allows the user to navigate between different machine views. Blue, underlined text throughout the document acts as hyperlinks to different sections. Buttons at the top allow the user to view all callouts or zoom in/out of schematic views.
This document provides assembly instructions for an M318 excavator transmission. It lists required tools and parts, and provides step-by-step instructions to assemble the transmission components, including gears, shafts, seals, bearings, and housing. Proper end play is checked at several steps. Lubricants are specified, and cleanliness during assembly is emphasized.
This document provides assembly instructions for a rear differential in 3 steps or less:
1. Determine the correct shim thickness for the inner pinion bearing using a series of measurement calculations.
2. Adjust the rolling torque of the pinion shaft by changing the shim thickness until it measures within specifications.
3. Assemble the remaining differential components like the ring gear, case halves, and differential gears.
Caterpillar cat 120 m motor grader (prefix r9a) service repair manual (r9a000...fjsjjekdkme
This document provides disassembly instructions for the rear axle, differential, and final drive of a 120M motor grader. It describes 46 separate steps to fully disassemble these components, including removing housing components, gears, seals, bearings, and other parts. Various tools are required, and notes are provided about part ordering and weights of components being removed. The goal is to break down these drivetrain components into their smallest indivisible parts for repair or replacement.
Clark npr 17 forklift service repair manualfjskkmemem
This document is the service manual for Clark NPR-345 trucks. It contains safety cautions and detailed instructions for maintenance, repair, and overhaul of systems including electrical, hydraulic, brakes, steering, and other components. The manual is copyrighted and intended only for Clark dealers. It includes a table of contents that lists all sections by group number, section number, and page number for easy reference to specific repair procedures. Pictorial indexes provide illustrations of components.
Caterpillar cat 14 m motor grader (prefix b9j) service repair manual (b9j0000...fjsekdmmeed
This document provides disassembly instructions for the rear axle, differential, and final drive of a 14M Motor Grader. It lists 50 steps to fully disassemble these components, including removing sprockets, gears, seals, bearings, and housings. Various tools are required, and safety precautions are provided. Detailed illustrations accompany each step to show how to position parts and which fasteners to remove. Component weights are listed to assist with lifting and handling.
Caterpillar cat 345 d l excavator (prefix eeh) service repair manual (eeh0000...hhfjksekmm
This document provides instructions for disassembling and assembling the final drive of a 345D L excavator. It lists the required tools and parts and provides step-by-step instructions to disassemble the various components of the final drive, including removing the cover, carrier assemblies, ring gear, and other parts. It then describes the assembly process in reverse, including pressing in bearings, installing seals, and reassembling the carriers and other components.
Caterpillar cat 345 d l excavator (prefix eeh) service repair manual (eeh0000...fjjskqazxedmmem
This document provides instructions for disassembling and assembling the final drive of a 345D L excavator. It lists the required tools and parts and provides step-by-step instructions to disassemble the various components of the final drive, including removing the cover, carrier assemblies, ring gear, and other parts. It then describes the assembly process in reverse, including pressing in bearings, installing seals, and reassembling the carriers and other components.
Caterpillar cat 345 d excavator (prefix neg) service repair manual (neg00001 ...fjjskekdmme
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the cover, carrier assemblies, ring gear, and other internal parts. It then lists 21 steps for reassembling the final drive, including pressing in bearing cups, installing bearing cones and inner races, and refitting the sprocket housing and other components. Tools required are also listed.
Caterpillar cat 345 d excavator (prefix neg) service repair manual (neg00001 ...fjjskekmsemm
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. The disassembly process involves removing 28 individual parts and components from the final drive and related assemblies using various tools. The assembly process reverses the disassembly steps and requires aligning identification marks to ensure correct positioning of parts.
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. The disassembly process involves removing 28 individual parts and components from the final drive and related assemblies using various tools. The assembly process reverses the disassembly steps and requires aligning identification marks to ensure correct positioning of parts.
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the final drive cover, carrier assemblies, ring gear, and other parts. It then lists 21 steps to reassemble the final drive, applying anti-seize compound to bearings, installing bearing cups and cones, and refitting the various components removed during disassembly. The document includes detailed illustrations and references other service manuals for additional information.
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the final drive cover, carrier assemblies, ring gear, and other parts. It then lists 21 steps for reassembling the final drive, including pressing in bearing cups, installing bearing cones and inner races, and attaching the sprocket housing using lifting devices. Tools required include retaining ring pliers, eyebolts, and a transmission repair stand.
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. It begins with removing the final drive and describes dismantling it into individual parts like the ring gear, carrier assemblies, planetary gears and shafts. Alignment marks are noted to aid reassembly. The instructions then describe assembling the final drive components back into the final drive housing.
Caterpillar cat 345 d excavator (prefix neg) service repair manual (neg00001 ...fios9dkksd
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345D Excavator. It begins with removing the final drive and associated parts like the cover, ring gear, carrier assemblies, and sprocket housing. It then describes disassembling each of these components and their internal parts. The assembly section provides the reverse steps for reassembling the final drive.
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the ring gear, carrier assemblies, planetary gears, and sprocket housing. It then lists 21 steps to reassemble the final drive, including pressing in new bearing cups, installing bearing cones and inner races, and attaching the sprocket housing using lifting devices. Tools required include retaining ring pliers, eyebolts, and a transmission repair stand.
This document provides disassembly and assembly instructions for the final drive of a 345D excavator. It details 30 steps to disassemble the final drive components including removing the final drive cover, carrier assemblies, ring gear, and other parts. It then lists 21 steps to reassemble the final drive, applying anti-seize compound to bearings, installing bearing cups and cones, and refitting the various components removed during disassembly. The document includes detailed illustrations and references other manuals for additional information.
Caterpillar Cat 345C L Excavator (Prefix S5M) Service Repair Manual Instant D...yan77xunhao
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345C L Excavator. It details 30 steps for disassembling the final drive, carrier assemblies, ring gear, and other components. Tools required are listed. Identification marks and orientations must be noted to aid reassembly.
Caterpillar cat 345 c l excavator (prefix s5m) service repair manual (s5m0000...kmf9ioseodk
This document provides instructions for disassembling and assembling the final drive of a 345C L excavator. The disassembly procedure involves removing over 20 components of the final drive including the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure instructs to clean all parts, apply anti-seize compound, install bearing cups and cones, and adjust the bearing preload using shims to achieve the proper load. Precise positioning of identification marks is important for reassembling the planetary gears in the correct locations.
Caterpillar cat 345 c l excavator (prefix s5m) service repair manual (s5m0000...fujsekfkksemm
This document provides step-by-step instructions for disassembling and assembling the final drive components of a 345C L Excavator. The disassembly process involves removing over 20 individual parts from the final drive housing including gears, shafts, bearings, seals and other components. Proper identification of part locations and orientations is emphasized for reassembly. Required tools include lifting devices, retaining ring pliers, eyebolts and other specialized tools.
Caterpillar cat 345 c l excavator (prefix s5m) service repair manual (s5m0000...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C L excavator. The disassembly procedure involves removing over 20 components of the final drive including the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly procedure instructs to clean all parts, apply anti-seize compound, install bearing cups and cones, and adjust the bearing preload using shims to achieve the proper load. Precise positioning of identification marks is required to reinstall parts in their original locations.
Caterpillar cat 345 c l excavator (prefix scn) service repair manual (scn0000...kmf9ioseodk
This document provides instructions for disassembling and assembling the final drive of a 345C L Excavator. The disassembly process involves removing over 20 parts from the final drive including the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly process reverses this, requiring installation of bearing cups, cones, seals, shims, and other components in the correct order and with specified tools and techniques like applying anti-seize compound and measuring preload. Proper cleaning and inspection of parts is emphasized before reassembling the final drive.
Caterpillar cat 345 c l excavator (prefix scn) service repair manual (scn0000...fujsekfkksemm
This document provides step-by-step instructions for disassembling and assembling the final drive of a 345C L excavator. It details removing over 30 individual components in 28 steps, including the final drive cover, carrier assemblies, ring gear, and sprocket housing. Reassembly follows the reverse order, with notes to reinstall parts in their original positions and orientations. Required tools include transmission stands, eyebolts, retaining ring pliers, and seal installers.
Caterpillar cat 345 c l excavator (prefix scn) service repair manual (scn0000...fjsekdmmeed
This document provides instructions for disassembling and assembling the final drive of a 345C L excavator. The disassembly process involves removing over 20 individual parts from the final drive including the cover, ring gear, carrier assemblies, planetary gears, and sprocket housing. The assembly section outlines installing new seals, pressing in bearing cups, adjusting shims to set proper bearing preload, and reinstalling all parts in reverse order. Precise positioning of stamped identification marks on gears is required for correct reassembly.
Caterpillar cat 345 c l hydraulic excavator (prefix els) service repair manua...ifkkdkmdmd
The document provides step-by-step instructions for disassembling and assembling the final drive components of a 345C excavator. It describes removing over 30 individual parts including gears, shafts, housings and seals. Detailed illustrations are included to identify each part. Special tools are listed that are required, along with torque specifications for reinstalling components. The process is reversed for assembly, with parts installed back in the original locations and orientations.
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Komatsu saa6 d125 2 diesel engine service repair manualifkkdkmdmd
The document provides instructions for the reader to click on a link to access a complete manual without waiting. It notes that if clicking the link does not work, the reader should first download the PDF document and then click on it to access the manual.
This document is a shop manual for a Komatsu PC3000-6 hydraulic mining shovel with serial number PC3000-6 6219. It contains instructions for maintenance and repair of major components. The manual begins with safety warnings and tables of contents. It then provides specifications and overview descriptions of the shovel's main assembly groups and systems, including the drive system, hydraulic oil reservoir, and other components. Technicians are instructed to follow the manual's guidelines for personal and operational safety.
This shop manual provides proprietary information for maintaining and repairing the Komatsu Mining Germany GmbH PC3000-1 hydraulic mining shovel with serial number PC3000-1 6225. The manual is subject to revisions as the company continuously works to improve its products. Customers are advised to check with their distributor for the latest version of the manual. The manual is copyrighted and not to be reproduced without authorization from Komatsu Mining Germany GmbH.
This document is a shop manual for the PC3000-1 hydraulic mining shovel with serial number PC3000-1 6194. It provides information on the assembly, components, and systems of the mining shovel, including the main assembly groups, drive, hydraulic oil tank, hydraulic oil cooling, controls, and electronic monitoring system. The manual is proprietary to Komatsu Mining Germany GmbH and is subject to revisions as the company continues its research and development. Customers are advised to contact their distributor for the latest revision.
This 3-sentence summary provides the key details from the document:
The document is a shop manual for a Komatsu Mining Germany hydraulic mining shovel with serial number PC3000-1 6182, noting that the manual contains proprietary information and revisions may be made due to Komatsu's continuous research and development efforts. The manual was printed in the U.S.A. in July 2006 by Komatsu Mining Germany.
This 3-sentence summary provides the key details from the document:
The document is a shop manual for a Komatsu Mining Germany hydraulic mining shovel with serial number PC3000-1 6174, which contains proprietary information not to be reproduced without authorization. The manual notifies readers that Komatsu's policy is to improve products whenever possible, and revisions may be made to the publication, so customers should contact their distributor for the latest information. It was printed in the U.S.A. in July 2006 by Komatsu Mining Germany.
This 3-sentence summary provides the key details from the document:
The document is an operation and maintenance manual for a Komatsu Mining Germany GmbH hydraulic mining shovel with serial number PC3000-1 6193, with information that is proprietary and not to be reproduced without authorization. The manual was printed in July 2006 and Komatsu Mining Germany reserves the right to make changes or improvements to their products without updating previously sold models, as their research and development results in regular revisions to publications. Customers are advised to contact their distributor for information on the latest revision of the manual.
This document is the operation and maintenance manual for a Komatsu PC2000-8 hydraulic excavator. It provides important safety information and instructions for operating and servicing the excavator. Operators and maintenance personnel must read this manual thoroughly before working on the machine to understand safety precautions and procedures. The manual includes sections on safety, machine operation, controls and gauges, monitoring systems, and emergency procedures.
Massey ferguson mf 135148 mkiii135145 vs tractors (fr) parts catalogue manualifkkdkmdmd
This document contains parts lists and descriptions for engines and components of Massey Ferguson 135/148 MKIII/135/145 V/S tractors. It includes lists of parts for the engine and accessories for two different time periods, as well as parts lists for the cylinder block, crankshaft, pistons, connecting rods, and cylinder head of the AD3.152 engine. Each part is accompanied by the part number, quantity used, a description, and sometimes additional comments.
Massey ferguson mf 133135 mkiii135 v tractors parts catalogue manualifkkdkmdmd
The document provides a parts list for Massey Ferguson MF 133/135 MKIII/135 V tractors. It includes 37 items with part numbers, quantities, descriptions, and comments. The parts are grouped into sections including the engine and accessories, cylinder block, crankshaft, pistons, connecting rods, and cylinder head. The list provides replacement part numbers and notes differences for parts based on serial number and engine details.
Massey ferguson mf 7278 cerea combines parts catalogue manualifkkdkmdmd
The document provides a parts list and descriptions for the knives and fingers, right hand table auger, and left hand table auger components of Massey Ferguson MF 7272/7274/7278 CEREA combines for 20-22 foot headers. It lists over 150 individual part numbers, quantities, and additional identifying information for each component. Key parts include blades, fingers, bearings, plates, shafts, arms, and covers for the cutting and conveying mechanisms. Serial numbers are specified for some parts to indicate application ranges.
Massey ferguson mf 7276 combine parts catalogue manualifkkdkmdmd
1. The document provides a list of parts for the knives and fingers and table auger assemblies for Massey Ferguson MF 7274/7276 combines for various header widths ranging from 16 to 22 feet.
2. It includes the part numbers, quantities, descriptions, and any relevant comments for 142 total parts across both assemblies.
3. The parts are organized into tables with the item number, part number, quantity, description, and any applicable comments or footnotes provided for each part.
Massey ferguson mf 7274 combine parts catalogue manualifkkdkmdmd
1. The document provides a list of parts for the knives and fingers and table auger assemblies for Massey Ferguson MF 7274/7276 combines for various header widths ranging from 16 to 22 feet.
2. It includes the part numbers, quantities, descriptions, and any relevant comments for 142 different parts across both assemblies.
3. The parts are organized into tables with the item number, part number, quantity, description, and any applicable comments or footnotes provided for each part.
Massey ferguson mf 7274 cerea combines parts catalogue manualifkkdkmdmd
The document provides a parts list and descriptions for the knives and fingers, right hand table auger, and left hand table auger components of Massey Ferguson MF 7272/7274/7278 CEREA combines for 20-22 foot headers. It lists over 150 individual part numbers, quantities, and additional identifying information for each component. Key parts include blades, fingers, bearings, plates, shafts, arms, and covers for the cutting and conveying mechanisms. Serial numbers are specified for some parts to indicate application ranges.
Massey ferguson mf 7272 combine parts catalogue manualifkkdkmdmd
This document provides a parts list for a Massey Ferguson MF 7272 combine. It includes over 140 individual parts grouped into items numbered 1 through 142. Each item lists the part number, quantity, description, and any relevant comments. The parts are for the knives and fingers, table augers, and other components of the combine header for models ranging from 16 to 20 feet in width. Footnotes provide additional information about specific parts.
Massey ferguson mf 7272 cerea combines parts catalogue manualifkkdkmdmd
The document provides a parts list and descriptions for the knives and fingers, right hand table auger, and left hand table auger components of Massey Ferguson MF 7272/7274/7278 CEREA combines. It includes over 150 individual part numbers, quantities, and additional identifying information for components across the different sections. Key parts listed include blades, fingers, bearings, plates, shafts, arms, and fasteners for the cutting and conveying mechanisms. Serial numbers are specified for some part applicability.
Massey ferguson mf 7256 combine parts catalogue manualifkkdkmdmd
This document provides a parts list for the knives and fingers and table auger components for a Massey Ferguson MF 7254/7256 combine harvester. It includes 142 numbered items with corresponding part numbers and descriptions. Footnotes provide additional part number options and application details for some components. The parts listed are for freeflow headers ranging from 14 to 20 feet in width.
Massey ferguson mf 7256 cerea combine parts catalogue manualifkkdkmdmd
This document provides a list of parts for the table auger and knives for a Massey Ferguson MF 7256 CEREA COMBINE. It includes over 140 individual part numbers, descriptions, and specifications for components ranging from clips and bolts to the entire table auger assembly. The parts are organized by item number and apply to various configurations for header widths ranging from 14 to 20 feet. Footnotes provide additional information on part applicability.
Massey ferguson mf 7254 combine parts catalogue manualifkkdkmdmd
This document provides a parts list for the knives and fingers and table auger components for a Massey Ferguson MF 7254/7256 combine harvester. It includes 142 numbered items with corresponding part numbers and descriptions. Footnotes provide additional part number options and application details for some components. The parts listed are for freeflow headers ranging from 14 to 20 feet in width.
Massey ferguson mf 7252 combine parts catalogue manualifkkdkmdmd
The document provides a list of parts for the knives and fingers and table auger assemblies for a Massey Ferguson MF 7250/7252 combine. It includes 142 line items specifying the part numbers, quantities, descriptions and additional comments for each component. The assemblies cover header widths ranging from 14' to 20'.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345D L EXCAVATOR EEH
Configuration: 345D L Excavator EEH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345D, 349D and 349D2 Excavators and 345D MHPU and 349D MHPU Mobile
Hydraulic Power Units Machine Systems
Media Number -RENR9574-10 Publication Date -01/08/2014 Date Updated -18/09/2018
i05331566
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Stand Group 1
B 138-7573 Link Bracket 2
C 1P-1860 Retaining Ring Pliers 1
D 4C-8359 Eyebolt 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive and Travel Motor
- Remove" in this manual.
1. Thoroughly clean the outside of the final drive and travel motor prior to disassembly.
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3. Illustration 1 g01207795
2. Remove coupling (1) from final drive (2) .
3. Attach a suitable lifting device to the final drive, and turn final drive (2) over 180 degrees.
The weight of final drive (2) is approximately 590 kg (1300 lb).
Illustration 2 g01207796
4. Attach the final drive to Tooling (A) . Put an alignment mark across the sections of the final
drive for assembly purposes. All parts must be reinstalled in the original locations.
5. Remove socket head screws (3) from the final drive cover.
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4. Illustration 3 g01207801
6. Attach Tooling (B) and a suitable lifting device to cover (5) , as shown. The weight of cover
(5) is approximately 52 kg (115 lb).
7. Remove bolts (4) and the washers that hold the cover in place.
8. Use a soft faced hammer in order to break the seal between cover (5) and the ring gear.
Remove cover (5) . The weight of cover (5) is 52 kg (115 lb).
Illustration 4 g01207835
9. Remove spacer (6) from the cover.
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5. Illustration 5 g01207845
10. Remove shims (7) from the cover.
11. Remove socket head bolts (8) and ring gear (9) from the cover.
Illustration 6 g01207864
12. Remove sun gear (10) from carrier assembly (11) . Remove carrier assembly (11) by lifting
the carrier assembly straight up.
13. Disassemble carrier assembly (11) , as follows:
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6. Illustration 7 g01207865
a. Remove spacers (12) . A spacer is located on each side of the sun gear in carrier
assembly (11) .
Note: Planetary gears (15) might be stamped with identification marks "L". Note the
position of the identification marks in relation to the carrier for assembly purposes.
Illustration 8 g01207897
b. Remove retaining ring (13) with Tooling (C) .
c. Remove thrust washers (14) and planetary gear (15) from the carrier.
d. Remove bearing (16) from the planetary gear.
e. Repeat Steps 13.b through 13.d for the other two planetary gears.
Illustration 9 g01208035
f. Use a screwdriver in order to remove retaining ring (17) from the carrier. Remove sun
gear (18) from the carrier.
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7. Illustration 10 g01208136
14. Attach Tooling (D) and a suitable lifting device to carrier assembly (19) , as shown.
Remove carrier assembly (19) by pulling the carrier assembly straight up. The weight of
carrier assembly (19) is approximately 45 kg (100 lb).
15. Disassemble carrier assembly (19) , as follows:
Note: Spacer (20) may remain with carrier assembly (19) , or the spacer may remain with
carrier assembly (28) . Refer to Step 17.
Illustration 11 g01208162
a. Remove spacer (20) from carrier assembly (19) .
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8. Illustration 12 g01208169
b. Drive spring pin (21) into planetary shaft (22) with a hammer and a punch.
Illustration 13 g01208189
c. Remove planetary shaft (22) , two thrust washers (23) and planetary gear (24) from
the carrier.
Note: Planetary gears (24) might be stamped with identification marks "M". Note the
position of the identification marks in relation to the carrier for assembly purposes.
d. Remove bearing (25) from the planetary gear.
e. Remove spring pin (21) from planetary shaft (22) with a hammer and a punch.
f. Repeat Steps 15.b through 15.e in order to remove the other two planetary gears from
the carrier.
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9. Illustration 14 g01208245
g. Use a screwdriver to remove retaining ring (26) . Remove sun gear (27) from the
carrier.
Illustration 15 g01208253
16. If spacer (20) was not removed in Step 15.a, remove the spacer from carrier assembly (28)
at this time.
Illustration 16 g01208256
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10. 17. Attach Tooling (E) and a suitable lifting device to carrier assembly (28) , as shown. Remove
carrier assembly (28) . The weight of carrier assembly (28) is approximately 64 kg (140 lb).
18. Disassemble carrier assembly (28) , as follows:
Illustration 17 g01208265
a. Drive spring pin (29) into planetary shaft (30) with a hammer and a punch.
Illustration 18 g01208280
b. Remove planetary shaft (30) , two thrust washers (31) , and planetary gear (32) from
the carrier.
Note: Planetary gears (32) might be stamped with identification marks "N". Note the
position of the identification marks in relation to the carrier for assembly purposes.
c. Remove bearings (33) from the planetary gear.
d. Drive spring pin (29) out of planetary shaft (30) with a hammer and a punch.
e. Repeat Steps 18.a through 18.d in order to remove the other three planetary gears
from the carrier.
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11. Illustration 19 g01208300
19. Fasten Tooling (E) and a suitable lifting device to ring gear (34) , as shown. Remove ring
gear (34) from sprocket housing (35) . The weight of ring gear (34) is approximately 82 kg
(180 lb).
Illustration 20 g01208542
20. Remove O-ring seal (36) from sprocket housing (35) .
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12. Illustration 21 g01208553
Note: Mark the orientation of coupling (38) for assembly purposes.
21. Remove bolts (37) from coupling gear (38) .
Illustration 22 g01208572
22. Install suitable forcing bolts (39) in coupling gear (38) , as shown. Tighten the forcing bolts
evenly in order to loosen coupling gear (38) . Remove the coupling gear from the motor
housing.
Illustration 23 g01208578
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13. Illustration 24 g01208625
23. Remove shims (40) from the motor housing.
Note: Inner cones and outer bearing cones (42) are a slip fit on the motor housing. While
you remove sprocket housing (35) from the motor housing, inner bearing cone (42) may
stay with the sprocket housing or the inner bearing cone may stay on the motor housing.
24. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35) , as shown.
Separate the sprocket housing from the motor housing. The weight of sprocket housing (35)
is 127 kg (280 lb).
Illustration 25 g01208626
25. Remove the locating pins from the motor housing.
26. Remove duo-cone seal gp (41) from the motor housing.
27. If inner bearing cone (42) remained on the motor housing, then remove the inner bearing
cone.
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14. Illustration 26 g01208633
28. Remove duo-cone seal gp (43) from the sprocket housing.
29. If inner bearing cone (42) remained on the sprocket housing, then remove the inner bearing
cone.
30. Remove the bearing cups from the sprocket housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jun 19 16:14:43 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 345D L EXCAVATOR EEH
Configuration: 345D L Excavator EEH00001-UP (MACHINE) POWERED BY C13 Engine
Disassembly and Assembly
345D, 349D and 349D2 Excavators and 345D MHPU and 349D MHPU Mobile
Hydraulic Power Units Machine Systems
Media Number -RENR9574-10 Publication Date -01/08/2014 Date Updated -18/09/2018
i05970668
Final Drive - Assemble
SMCS - 4050-016
S/N - BYC1-UP
S/N - DKN1-UP
S/N - EEH1-UP
S/N - GAX1-UP
S/N - GKF1-UP
S/N - JGB1-UP
S/N - KFH1-UP
S/N - KHS1-UP
S/N - KLH1-UP
S/N - LKY1-UP
S/N - MEN1-UP
S/N - MLK1-UP
S/N - NEG1-UP
S/N - NLM1-UP
S/N - NNF1-UP
S/N - P271-UP
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16. S/N - P5D1-UP
S/N - PBT1-UP
S/N - PFD1-UP
S/N - PZG1-UP
S/N - RAE1-UP
S/N - RAJ1-UP
S/N - RAN1-UP
S/N - RBJ1-UP
S/N - RGD1-UP
S/N - RGG1-UP
S/N - SDM1-UP
S/N - TAH1-UP
S/N - WTD1-UP
S/N - XAC1-UP
S/N - YAE1-UP
S/N - YAG1-UP
S/N - YEE1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1860 Retaining Ring Pliers 1
D 4C-8359 Eyebolt 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
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17. G 8T-0531 Duo-Cone Seal Installer As 1
H 4C-5599 Anti-Seize Compound 1
J 9S-3263 Thread Lock Compound 1
K 1U-8846 Gasket Sealant 1
L 6V-7059 Micrometer 1
M 1U-9895 Crossblock 1
1. Make sure that all parts of the final drive are thoroughly clean and free of dirt and debris
prior to assembly. Check the condition of all O-ring seals that are used in the final drive. If
any of the seals are damaged, use new parts for replacement. Reassemble the final drive on
Tooling (A) .
Illustration 1 g01208879
2. Apply Tooling (H) to the surfaces inside sprocket housing (35) that makes contact with the
bearing cups. Install a bearing cup that is in each side of the sprocket housing with a press.
Make sure that the bearing cups are properly seated.
3. Apply Tooling (H) to the surfaces inside the motor housing that makes contact with bearing
cones (42) .
4. Install inner bearing cone (42) on the motor housing.
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18. Illustration 2 g01208625
5. Apply Tooling (F) and a suitable lifting device to sprocket housing (35) , as shown. The
weight of sprocket housing (35) is approximately 127 kg (280 lb). Install sprocket housing
(35) on the motor housing. Carefully install outer bearing cone (42) on the sprocket housing.
Illustration 3 g01208578
6. Adjust the bearing preload of the final drive. Determine the correct number of shims (40)
that are required for the proper bearing preload, as follows:
Illustration 4 g01208987
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19. a. Use a depth micrometer in order to measure the step height of coupling gear (38) at
several locations around the gear. Find the average for the measured dimensions
around the gear and record the dimension. Call this Dimension (X) .
b. Apply a load of 10000 kg (22000 lb)to bearing cones (42) .
c. Rotate sprocket housing (35) several times in order to seat the bearing cones.
d. Reduce the load to 3500 ± 350 kg (7700 ± 770 lb).
Illustration 5 g00631001
Illustration 6 g03742848
e. While the load is still on the bearing cones, measure the distance between the top face
of the motor housing and the top face of bearing cone (42) . Take measurements in
several locations around the motor housing. Find the average of the measured
dimensions, and record the dimensions. Call this Dimension (Y) .
f. Determine the correct thickness of shims (40) which are used between bearing cone
(42) and coupling gear (38) . Use the following equation in order to determine the
shim pack thickness.
Shim pack thickness ... (X) − (Y) ± 0.05 mm (0.002 inch)
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20. Note: If shims (40) are required, install the thinnest shim next to coupling gear (38)
during final assembly.
Illustration 7 g01208625
7. Apply Tooling (F) and a suitable lifting device to sprocket housing (35) , as shown.
Separate sprocket housing (35) from the motor housing.
ReferenceRefer to Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that makes contact with the seals must be clean and
dry. After installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal
seals.
Illustration 8 g00631006
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21. Illustration 9 g01208999
8. Install Duo-Cone seal kit (43) in the sprocket housing with Tooling (G) .
Illustration 10 g00631014
Illustration 11 g01208626
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22. Illustration 12 g01208625
9. Install Duo-Cone seal kit (41) in the motor housing with Tooling (G) .
10. ApplyTooling (H) in the bores for the locating pins that are in the motor housing. Reinstall
the locating pins in the motor housing.
11. Make sure that inner bearing cone (42) is seated properly on the motor housing.
Note: Do not scratch Duo-Cone seal gp (41) or damage the Duo-Cone seal gp in the main
housing, or the motor housing during assembly of the two components. After installation of
the main housing on the motor housing, there will be a small gap between the components.
The gap between the components is caused by the Duo-Cone seal kit. This will be
eliminated during the installation of the coupling gear.
12. Attach Tooling (F) and a suitable lifting device to sprocket housing (35) , as shown.
Carefully install the sprocket housing on the motor housing.
13. Install outer bearing cone (42) on the sprocket housing. Make sure that the outer bearing
cone is properly seated.
Illustration 13 g01208578
14. Install shims (40) that were determined in Steps 6.a through 6.f on the end of the sprocket
housing, as shown. If shims were required, make sure that the thinnest shim is installed on
top.
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23. Illustration 14 g01208553
15. Put coupling gear (38) in the original position on the motor housing.
16. Apply Tooling (J) on the threads of bolts (37) that hold coupling gear (38) in position.
Tighten bolts (37) evenly and tighten the bolts in diagonally opposite pairs.
Illustration 15 g01208542
17. Install O-ring seal (36) in sprocket housing (35) .
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24. Illustration 16 g01208300
18. Thoroughly clean the mating surface of sprocket housing (35) that will make contact with
ring gear (34) .
19. Apply a bead of Tooling (K) on the mating surface of ring gear (34) .
20. Attach Tooling (E) and a suitable lifting device to ring gear (34) . Put ring gear (34) in
position on the sprocket housing. The weight of ring gear (34) is approximately 82 kg (180
lb). Make sure that the alignment mark up on the sprocket housing and the ring gear line
with each other.
Illustration 17 g01208280
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26. Illustration 18 g01208265
Illustration 19 g00513451
21. Assemble carrier assembly (28) , as follows:
Note: If planetary gear (32) is stamped with an "N", make sure that the planetary gear
identification grooves are facing in the correct direction, which was noted during the
disassembly of the carrier assembly (28) .
a. Assemble carrier assembly (28) .
b. Put clean SAE 30 oil on bearings (33) .
c. Install bearings (33) in planetary gear (32) .
d. Install a thrust washer (31) on each side of the planetary gear.
e. Install the planetary gear and thrust washers in carrier (28) .
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27. f. Install planetary shaft (30) in carrier (28) and through planetary gear (32) . Make sure
that the spring pin hole in the planetary shaft is in alignment with the spring pin hole
in the carrier.
g. Install spring pin (29) in the carrier and into the planetary shaft. Install the spring pin
until the spring pin is even with the outside surface of the carrier. Orient the split in
the spring pin horizontally to the carrier. Align the split in the spring pin to the left or
to the right. Refer to Illustration 19.
h. Make a stake mark on each side of the spring pin hole in the carrier. This will prevent
the spring pin from falling out of the spring pin hole. Each stake mark should be
approximately 1.5 to 3.00 mm (.59 to .118 inch) from the spring pin hole.
i. Repeat Steps 21.a through 21.h in order to install the remaining three planetary gears
in carrier (30) .
Illustration 20 g01208256
22. Attach Tooling (E) and a suitable lifting device to carrier assembly (28) . The weight of
carrier assembly (28) is approximately 64 kg (140 lb). Put carrier assembly (28) in position
in the ring gear. It will be necessary to rotate carrier assembly (28) back and forth during
installation in order to engage all the gears properly.
Illustration 21 g01208253
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28. 23. Install spacer (20) on carrier assembly (28) .
24. Assemble carrier assembly (19) , as follows:
Illustration 22 g01208245
Illustration 23 g01208189
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