The document provides instructions for removing and installing a unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting tube assemblies, hoses, and electrical harnesses from the pump. Bolts are then removed to allow the pump to be lifted off. Installation involves reversing these steps, ensuring all connections are clean and sealing properly. Tools and safety precautions are also listed to ensure the work is done correctly.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...cnp692569
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse of removal, and includes cleaning parts, applying a new O-ring seal, reconnecting lines and bolts, and filling fluids to the proper levels. Procedures are provided for pumps with both non-dual and dual tapered roller bearings.
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...zatao0179249295
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse, applying a new O-ring seal and grease, positioning the pump, and reconnecting all lines and bolts. Proper cleaning and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...kesi7153062
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. The document outlines procedures for both non-dual and dual tapered roller bearing pump types.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. Both non-dual and dual tapered roller bearing pump types are covered.
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using tools to set specifications like the lift-off limitation. Precautions are provided to prevent contamination and release of spring forces during the process.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...cnp692569
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse of removal, and includes cleaning parts, applying a new O-ring seal, reconnecting lines and bolts, and filling fluids to the proper levels. Procedures are provided for pumps with both non-dual and dual tapered roller bearings.
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...zatao0179249295
The document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal procedure involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. The installation procedure specifies cleaning parts, applying a new O-ring seal, positioning the pump, and securing it with bolts. Proper containment of fluids is emphasized during maintenance.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the O-ring seal. Installation is the reverse, applying a new O-ring seal and grease, positioning the pump, and reconnecting all lines and bolts. Proper cleaning and containment of fluids is emphasized to prevent contamination.
Caterpillar Cat 336D2 L Excavator (Prefix ELR) Service Repair Manual (ELR0000...kesi7153062
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. The document outlines procedures for both non-dual and dual tapered roller bearing pump types.
This document provides instructions for removing and installing the unit injector hydraulic pump on Caterpillar C9 engines. The removal process involves disconnecting fuel lines and electrical connections, removing mounting bolts, and taking out the pump. Installation is the reverse, applying a new O-ring seal and reconnecting all lines. Proper cleaning and containment of fluids is emphasized. Both non-dual and dual tapered roller bearing pump types are covered.
The document suggests that if clicking the above button is invalid, the user should first download the document and then click the link to download the complete manual. It thanks the reader for their time.
The document provides instructions for disassembling and assembling the main hydraulic pump of a M315D Wheeled Excavator. It lists 34 steps for disassembly, removing components like pistons, springs, seals and bearings. It then lists 36 steps for assembly, replacing components and using tools to set specifications like the lift-off limitation. Precautions are provided to prevent contamination and release of spring forces during the process.
This document provides instructions for assembling the main hydraulic pump of an excavator model. It lists 49 steps and includes illustrations of each step. The steps include installing various parts like bearings, seals, pistons, springs, and valves. Tools needed are also listed. The summary concludes by stating to install the main hydraulic pump by referring to another section of the repair manual.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing the right side console cover and disconnecting control rods and oil lines from the valve.
2. Removing bolts to take the valve off its mounting bracket.
3. Installing the valve by connecting oil lines and control rods and securing it with bolts back on the bracket.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
1) The document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor.
2) It describes using various tools to remove over 30 components of the final drive including gears, shafts, seals, and hubs.
3) Precautions are included when using hydraulic cylinders and heated components to disassemble pieces.
1) The document provides instructions for removing and installing the final drive planetary carrier in a D9R track-type tractor.
2) It describes using various tools to remove the carrier, hub components, seals, and gears. It also explains how to reinstall these parts in reverse order.
3) Fourteen steps are outlined for removal and thirteen steps for installation, ensuring proper alignment of parts and torquing of bolts.
The document provides instructions for disassembling and assembling the steering clutch and brake of a D7R track-type tractor. It describes 20 steps to disassemble the components and 19 steps to reassemble them. These include removing plates, seals, springs, and other parts, and replacing them in the reverse order. Tools required include link brackets and a driver group. Proper spring loading and seal installation are emphasized.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
Caterpillar Cat D7R II WATER FORDING TRACTOR (Prefix DJT) Service Repair Manu...ze3xiandiao
This document provides instructions for disassembling and assembling the steering planetary and brake of a D7R Series II Water Fording Tractor. It describes removing 24 components including the planetary group, brake, ring gear, friction discs, piston, and springs. Reassembly involves installing these components in reverse order, noting proper orientation and torque specifications. Tools required include link brackets, a driver group, forcing bolts, and sealant.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, shafts, and seals. Reassembly involves heating bearings, installing seals and bearings using presses and tools, and reattaching the final drives to the frame. Precautions are noted to prevent damage to seals during axle removal and installation.
This document provides instructions for servicing the final drives on a D7H track-type tractor. It describes how to remove and disassemble the final drives, including removing the planet carriers, gears, shafts and other components. It then describes how to assemble the final drives, including installing bearings, seals, rings and other parts back into the hubs and carriers. The goal is to provide maintenance technicians with step-by-step directions for servicing these critical components.
1) The document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and crankshaft main bearings for a Caterpillar 3306 engine.
2) The procedure involves using tools to compress piston rings, installing pistons and connecting rods onto the crankshaft, checking clearances of connecting rod bearings, and removing/installing main bearing caps.
3) Technicians are advised to keep all parts clean and lubricated with engine oil to prevent damage and wear.
The document provides instructions for removing final drive cases, gears, idler pinions and bearings from a D7G track-type tractor. The steps include:
1) Removing bolts holding the final drive case in position.
2) Installing guide bolts and forcing screws to separate the final drive case from the steering clutch case.
3) Using wire to hold the idler pinion in place so the planet carrier does not fall when the final drive case is removed.
The document provides step-by-step instructions for removing and installing sprocket assemblies on a final drive case. It involves draining the oil, removing the sprocket and various components using specialized tools, cleaning seals and surfaces, and installing the new sprocket along with bearings, seals, and other parts in reverse order. Precise measurements and torque specifications are listed to ensure proper installation.
The document provides instructions for removing and installing sprocket assemblies on a direct drive final drive. The key steps include:
1. Draining the oil and removing the sprocket, holder assembly, seals, bearings and other components.
2. Cleaning surfaces and installing new seals before pressing the sprocket onto the hub using a hydraulic press.
3. Reassembling the holder assembly by installing bearings, seals, and adjusting nut then attaching it to the sprocket shaft.
This document provides instructions for removing and installing the engine in a D7F track-type tractor model 94N. The removal process involves draining fluids, disconnecting wiring harnesses and fluid lines, and removing mounting hardware. The engine can then be lifted out of the tractor body. Installation is the reverse of removal, reconnecting all fluid lines, wiring, and securing the engine with mounting hardware. Proper lubrication and adjustment of components is also specified.
This document provides instructions for removing and installing various components of a D7F track-type tractor engine. The components include the timing gear cover, camshaft, flywheel, crankshaft rear seal, power take-off drive gears and bearings, and removing the entire engine. Detailed steps are provided for each component, including preparatory steps, individual installation and removal steps, and concluding steps.
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a D7F track-type tractor, including:
1) Disassembling and assembling the governor, removing and installing fuel check valves and bypass valves, and removing and installing fuel injection pumps.
2) Detailed steps are provided for removing each part and reinstalling them in the proper order.
3) Precautions are outlined, such as ensuring parts are kept with their respective barrels during disassembly and reinstallation.
This document provides instructions to disassemble and assemble the final drive of a D7E track-type tractor. It details 31 steps to disassemble the various components of the final drive including gears, bearings, seals and housings. It then details 22 steps for reassembling the components, noting specific tools and procedures needed such as heating bearings to specific temperatures before installation.
This document provides instructions for assembling the main hydraulic pump of an excavator model. It lists 49 steps and includes illustrations of each step. The steps include installing various parts like bearings, seals, pistons, springs, and valves. Tools needed are also listed. The summary concludes by stating to install the main hydraulic pump by referring to another section of the repair manual.
The document provides instructions for installing a swing drive on an excavator model M315D. It lists the required tools and parts. The procedure involves 28 steps, including installing bearings, seals, gears, and other components into the swing drive housing. Specific torque specifications and dimensional checks are listed to ensure proper assembly. Installation is completed by positioning the swing drive in the swing brake housing and securing it with bolts.
This document provides instructions for removing and installing a pilot control valve on a D10 track-type tractor. Key steps include:
1. Removing the right side console cover and disconnecting control rods and oil lines from the valve.
2. Removing bolts to take the valve off its mounting bracket.
3. Installing the valve by connecting oil lines and control rods and securing it with bolts back on the bracket.
This document provides instructions for disassembling and assembling the final drive of a D9R track-type tractor. It describes removing components such as the planetary carrier, gears, shafts, and hub. Various tools are required, including link brackets, a push-puller tool group, driver group, and hydraulic cylinder assembly. Precautions are given for using hydraulic cylinders and puller studs during disassembly. The multi-step process includes pressing, lifting, and removing components from the planetary carrier, sun gear, and hub.
1) The document provides instructions to disassemble and assemble the final drive of a D9R track-type tractor.
2) It describes using various tools to remove over 30 components of the final drive including gears, shafts, seals, and hubs.
3) Precautions are included when using hydraulic cylinders and heated components to disassemble pieces.
1) The document provides instructions for removing and installing the final drive planetary carrier in a D9R track-type tractor.
2) It describes using various tools to remove the carrier, hub components, seals, and gears. It also explains how to reinstall these parts in reverse order.
3) Fourteen steps are outlined for removal and thirteen steps for installation, ensuring proper alignment of parts and torquing of bolts.
The document provides instructions for disassembling and assembling the steering clutch and brake of a D7R track-type tractor. It describes 20 steps to disassemble the components and 19 steps to reassemble them. These include removing plates, seals, springs, and other parts, and replacing them in the reverse order. Tools required include link brackets and a driver group. Proper spring loading and seal installation are emphasized.
This document provides instructions for assembling and installing the final drive on a D7R track-type tractor. It describes 31 steps for assembly, including installing seals, bearings, gears, shafts and covers. For installation, it outlines 10 steps such as positioning the final drive, installing bolts, filling it with oil and reconnecting the track. The document contains diagrams to illustrate each step in the process.
Caterpillar Cat D7R II WATER FORDING TRACTOR (Prefix DJT) Service Repair Manu...ze3xiandiao
This document provides instructions for disassembling and assembling the steering planetary and brake of a D7R Series II Water Fording Tractor. It describes removing 24 components including the planetary group, brake, ring gear, friction discs, piston, and springs. Reassembly involves installing these components in reverse order, noting proper orientation and torque specifications. Tools required include link brackets, a driver group, forcing bolts, and sealant.
Caterpillar Cat D7R II TRACK-TYPE TRACTOR (Prefix AGN) Service Repair Manual ...ze3xiandiao
The document provides instructions for removing a final drive, steering planetary, and brake assembly from a D7R II track-type tractor. It describes using lifting brackets, shackles, bolts and nuts to attach a hoist to the assembly and remove it from the tractor. The assembly weighs approximately 800 kg (1750 lb) and precautions are listed to provide means to stop the machine without the brake installed. Fluids must be contained while working on components to collect any fluids that may drain out.
The document provides instructions for disassembling and assembling the final drives of a D7H track-type tractor. Key steps include removing the final drives from the tractor frame using specialized tools, then disassembling the internal components like planet carriers, gears, shafts, and seals. Reassembly involves heating bearings, installing seals and bearings using presses and tools, and reattaching the final drives to the frame. Precautions are noted to prevent damage to seals during axle removal and installation.
This document provides instructions for servicing the final drives on a D7H track-type tractor. It describes how to remove and disassemble the final drives, including removing the planet carriers, gears, shafts and other components. It then describes how to assemble the final drives, including installing bearings, seals, rings and other parts back into the hubs and carriers. The goal is to provide maintenance technicians with step-by-step directions for servicing these critical components.
1) The document provides instructions for removing and installing pistons, connecting rods, connecting rod bearings, and crankshaft main bearings for a Caterpillar 3306 engine.
2) The procedure involves using tools to compress piston rings, installing pistons and connecting rods onto the crankshaft, checking clearances of connecting rod bearings, and removing/installing main bearing caps.
3) Technicians are advised to keep all parts clean and lubricated with engine oil to prevent damage and wear.
The document provides instructions for removing final drive cases, gears, idler pinions and bearings from a D7G track-type tractor. The steps include:
1) Removing bolts holding the final drive case in position.
2) Installing guide bolts and forcing screws to separate the final drive case from the steering clutch case.
3) Using wire to hold the idler pinion in place so the planet carrier does not fall when the final drive case is removed.
The document provides step-by-step instructions for removing and installing sprocket assemblies on a final drive case. It involves draining the oil, removing the sprocket and various components using specialized tools, cleaning seals and surfaces, and installing the new sprocket along with bearings, seals, and other parts in reverse order. Precise measurements and torque specifications are listed to ensure proper installation.
The document provides instructions for removing and installing sprocket assemblies on a direct drive final drive. The key steps include:
1. Draining the oil and removing the sprocket, holder assembly, seals, bearings and other components.
2. Cleaning surfaces and installing new seals before pressing the sprocket onto the hub using a hydraulic press.
3. Reassembling the holder assembly by installing bearings, seals, and adjusting nut then attaching it to the sprocket shaft.
This document provides instructions for removing and installing the engine in a D7F track-type tractor model 94N. The removal process involves draining fluids, disconnecting wiring harnesses and fluid lines, and removing mounting hardware. The engine can then be lifted out of the tractor body. Installation is the reverse of removal, reconnecting all fluid lines, wiring, and securing the engine with mounting hardware. Proper lubrication and adjustment of components is also specified.
This document provides instructions for removing and installing various components of a D7F track-type tractor engine. The components include the timing gear cover, camshaft, flywheel, crankshaft rear seal, power take-off drive gears and bearings, and removing the entire engine. Detailed steps are provided for each component, including preparatory steps, individual installation and removal steps, and concluding steps.
This document provides instructions for disassembling and assembling components of a sleeve metering fuel system for a D7F track-type tractor, including:
1) Disassembling and assembling the governor, removing and installing fuel check valves and bypass valves, and removing and installing fuel injection pumps.
2) Detailed steps are provided for removing each part and reinstalling them in the proper order.
3) Precautions are outlined, such as ensuring parts are kept with their respective barrels during disassembly and reinstallation.
This document provides instructions to disassemble and assemble the final drive of a D7E track-type tractor. It details 31 steps to disassemble the various components of the final drive including gears, bearings, seals and housings. It then details 22 steps for reassembling the components, noting specific tools and procedures needed such as heating bearings to specific temperatures before installation.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i06737900
Unit Injector Sleeve - Remove
SMCS - 1713-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-3042 Plug Tap 1
B 221-0052 Guide Sleeve 1
C
9U-6858 Bridge Plate 1
1B-2886 Bolts 2
221-9778 Puller Stud 1
4K-0367 Full Nut 1
5P-8247 Hard Washer 1
9U-6877 Thrust Bearing 1
D 221-9803 Rubber Stopper 1
Start By:
a. Remove the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Remove".
NOTICE
Keep all parts clean from contaminants.
1/3
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
3. Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the coolant from the cooling system into a suitable container for storage or disposal.
Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".
2. Position Tooling (D) at the bottom of the unit injector sleeve.
3. Coat Tooling (A) with clean grease. Use Tooling (A) and Tooling (B) to cut threads into the
unit injector sleeve.
2/3
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
4. Illustration 1 g01137445
4. Install Tooling (C) in unit injector sleeve (1).
5. Remove unit injector sleeve (1). Remove the O-ring seals.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:53:29 UTC+0800 2020
3/3
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i03742983
Unit Injector Sleeve - Install
SMCS - 1713-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
E 221-9777 Sleeve Installer 1
F 4C-5552 Large Bore Brush 1
G 4C-9507 Retaining Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the unit injector sleeves and the bores for the unit injectors with Tooling
(F) .
1/2
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
6. Illustration 1 g02021929
2. Apply clean engine oil to O-ring seals (2) . Install O-ring seals (2) on unit injector sleeve
(1) .
3. Position unit injector sleeve (1) on Tooling (E) .
4. Apply a thin coating of Tooling (G) around the outer circumference of unit injector sleeve
(1) at Area (C) .
5. Position unit injector sleeve (1) in the cylinder head. Use a hammer to install unit injector
sleeve (1) in the cylinder head.
Note: Allow Tooling (G) to cure for two hours at 21 °C (70 °F) before filling the engine
with fuel or coolant. Longer curing time is required for lower temperatures.
6. Fill the cooling system with coolant to the correct level. Refer to Operation and
Maintenance Manual, "Refill Capacities and Recommendations".
End By: Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:54:25 UTC+0800 2020
2/2
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701078
Unit Injector Hydraulic Pump - Remove
SMCS - 1714-011
Removal Procedure for Non-Dual Tapered Roller Bearing
HEUI Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/8
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
8. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
2/8
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
9. Illustration 3 g03614617
1. Disconnect tube assemblies (3) , (4) , (5) , and (6) .
2. Disconnect hose assembly (7) .
3. Disconnect harness assembly (2) from unit injector hydraulic pump (1) .
3/8
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
10. Illustration 4 g03614660
4. Support unit injector hydraulic pump (1) by hand and remove bolts (8) . Remove unit
injector hydraulic pump (1) .
4/8
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
11. Illustration 5 g03614696
5. Remove O-ring seal (9) .
Removal Procedure for Dual Tapered Roller Bearing HEUI
Pump
Start By:
A. Remove fuel filter base, if necessary.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
5/8
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
12. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 6 g03615086
1. Disconnect harness assembly (1) . Disconnect hose assemblies (4) and tube assembly (3) .
Remove tube assembly (2) and tube assembly (5) .
6/8
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
13. Illustration 7 g03615089
2. Support unit injector hydraulic pump (7) and remove bolts (6) .
Illustration 8 g03615416
3. Rotate counterclockwise as shown, then remove unit injector hydraulic pump (7) .
7/8
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
14. Illustration 9 g03615091
4. Remove O-ring seal (8) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:55:21 UTC+0800 2020
8/8
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i05701091
Unit Injector Hydraulic Pump - Install
SMCS - 1714-012
Installation Procedure for Non-Dual Taper Roller Bearing
HEUI Pump
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1/9
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
16. Illustration 1 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 2 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 1 and 2 in order to identify each unit injection hydraulic pump.
2/9
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
17. Illustration 3 g03614696
1. Install new O-ring seal (9) .
3/9
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
18. Illustration 4 g03614660
2. Position unit injector hydraulic pump (1) in the front housing.
3. Support unit injector hydraulic pump (1) and install bolts (8) .
4/9
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
19. Illustration 5 g03614617
4. Connect hose assembly (7) .
5. Connect tube assemblies (3) , (4) , (5) , and (6) .
6. Connect harness assembly (2) to unit injector hydraulic pump (1) .
Installation Procedure for Dual Tapered Roller Bearing
HEUI Pump
Table 1
Required Tools
Tool Part Number Part Description Qty
A 129-1967 Multipurpose Grease -
Note: If replacing a non-dual tapered roller bearing HEUI pump with a dual tapered roller bearing
HEUI pump, refer to Special Instruction, REHS7902 for rework and installation procedures.
5/9
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
20. Illustration 6 g03601539
Non-Dual Taper Roller Bearing HEUI pump
Illustration 7 g03601540
Dual Taper Roller Bearing HEUI pump
Note: Refer to Illustrations 6 and 7 in order to identify each unit injection hydraulic pump.
Note: If a dowel pin is installed in the mounting flange of the unit injector hydraulic pump
or in the front housing at the unit injector hydraulic pump mounting location, remove the
dowel pin before installing the unit injector hydraulic pump.
6/9
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
21. Illustration 8 g03615091
1. Install O-ring seal (8) . Apply Tooling (A) to O-ring seal (8) , the mounting flange of the
unit injector hydraulic pump, and the back of the front housing at the mounting location of
the unit injector hydraulic pump.
Illustration 9 g03615798
2. Position unit injector hydraulic pump (7) as shown, then rotate clockwise to final
installation orientation.
7/9
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
22. Illustration 10 g03615089
3. Install bolts (6) hand-tight.
Note: Do not fully tighten bolts (6) until all of the hoses and the tubes are connected to unit
injection hydraulic pump (7) .
Illustration 11 g03615086
4. Install tube assembly (5) hand-tight.
5. Connect hose assemblies (4) . Install tube assembly (3) and tube assembly (2) hand-tight.
6. Tighten bolts (6) to a torque of 55 ± 10 N·m (41 ± 7 lb ft).
8/9
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
23. 7. Tighten tube assemblies (2) , (3) , (5) and hose assemblies (4) .
8. Connect harness assembly (1) .
End By: Install fuel filter base, if necessary.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:56:17 UTC+0800 2020
9/9
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i02297056
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
Dispose of all fluids according to local regulations and mandates.
1/2
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
25. Illustration 1 g01150421
1. Disconnect hose assembly (1).
2. Remove bolts (4) and tube assembly (5).
3. Attach a suitable lifting device onto turbocharger (2). The weight of turbocharger (2) is
approximately 27 kg (60 lb). Remove nuts (3). Remove turbocharger (2) and the gasket.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:57:13 UTC+0800 2020
2/2
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
26. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 336D2 L EXCAVATOR ELR
Configuration: 336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engine
Disassembly and Assembly
C9 Engines for Caterpillar Built Machines
Media Number -RENR9579-20 Publication Date -01/02/2015 Date Updated -15/08/2018
i04000968
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3931 Anti-Seize Compound -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply Tooling (A) to the turbocharger mounting studs on the exhaust manifold.
1/2
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...
28. Illustration 1 g01150421
2. Attach a suitable lifting device to turbocharger (2). The weight of turbocharger (2) is
approximately 27 kg (60 lb). Position the gasket and turbocharger (2) on the exhaust
manifold.
Note: Discard the nuts after use. Use new nuts for installation.
3. Install nuts (3). Tighten nuts (3) to a torque of 54 ± 5 N·m (40 ± 4 lb ft).
4. Position tube assembly (5) and install bolts (4).
5. Connect hose assembly (1).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue May 26 16:58:08 UTC+0800 2020
2/2
336D2 & 336D2 L Excavators ELR00001-UP (MACHINE) POWERED BY C9 Engin...
2020/5/26
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sis...