This document provides instructions for removing and installing a turbocharger on Caterpillar C7.1 engines. It describes:
- Disconnecting hoses and tubes from the turbocharger
- Removing exhaust elbows and manifolds
- Removing nuts and bolts to separate the turbocharger
- Inspecting and testing the turbocharger and wastegate actuator
- Cleaning and lubricating surfaces with anti-seize compound
- Reinstalling the turbocharger by reversing the removal procedures and torquing bolts to the specified values.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...cnp692569
The document provides instructions for removing and installing a turbocharger for a C7.1 engine on a 330D2 L excavator. To remove the turbocharger, disconnect hoses and tubes, remove nuts and bolts, and separate the turbocharger from other components. To install the turbocharger, clean surfaces, apply anti-seize compound, position the turbocharger and attach with nuts and bolts, lubricate bearings, and reconnect hoses and tubes. Tools and torque specifications are listed.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...shudun96087
This document provides instructions for removing and installing a turbocharger on Caterpillar 330D2 L excavator engines. The removal process involves disconnecting hoses and tubes, removing mounting bolts and nuts, and taking off the turbocharger. For installation, the instructions specify cleaning components, applying anti-seize compound to studs, mounting the turbocharger using nuts and bolts, and orienting and securing connecting tubes with gaskets and specified torques. Tools including a rubber lubricant and anti-seize compound are listed. Safety notices advise keeping components clean and containing fluids.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...kesi7153062
The document provides instructions for removing and installing a turbocharger for a C7.1 engine on a 330D2 L excavator. To remove the turbocharger, disconnect hoses and tubes, remove nuts and bolts, and separate the turbocharger from other components. To install the turbocharger, clean surfaces, apply anti-seize compound, position the turbocharger and attach with nuts and bolts, lubricate bearings, and reconnect hoses and tubes. Tools and torque specifications are listed.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
The document provides instructions for removing and installing the fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Required tools including a fuel system protection group and puller group.
2) Removal steps such as disconnecting hoses and tubes, removing brackets and gears, and removing bolts to detach the pump.
3) Installation steps including cleaning parts, installing new seals and washers, aligning gears using identification marks, and torquing bolts.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then describes a 20-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting bolts and brackets, and taking off the pump while retaining identification marks for installation.
The document provides instructions for removing and installing the fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Required tools including a fuel system protection group and puller group.
2) Removal steps such as disconnecting hoses and tubes, removing brackets and gears, and removing the fuel injection pump.
3) Installation steps including cleaning parts, installing new seals and washers, positioning the pump and gears using alignment marks, and reconnecting all hoses and tubes.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then gives a step-by-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting hardware, and taking off the pump while keeping identification marks aligned for installation. Cleanliness is emphasized throughout to prevent contaminants from entering the system.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...cnp692569
The document provides instructions for removing and installing a turbocharger for a C7.1 engine on a 330D2 L excavator. To remove the turbocharger, disconnect hoses and tubes, remove nuts and bolts, and separate the turbocharger from other components. To install the turbocharger, clean surfaces, apply anti-seize compound, position the turbocharger and attach with nuts and bolts, lubricate bearings, and reconnect hoses and tubes. Tools and torque specifications are listed.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...shudun96087
This document provides instructions for removing and installing a turbocharger on Caterpillar 330D2 L excavator engines. The removal process involves disconnecting hoses and tubes, removing mounting bolts and nuts, and taking off the turbocharger. For installation, the instructions specify cleaning components, applying anti-seize compound to studs, mounting the turbocharger using nuts and bolts, and orienting and securing connecting tubes with gaskets and specified torques. Tools including a rubber lubricant and anti-seize compound are listed. Safety notices advise keeping components clean and containing fluids.
Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual (PTE0000...kesi7153062
The document provides instructions for removing and installing a turbocharger for a C7.1 engine on a 330D2 L excavator. To remove the turbocharger, disconnect hoses and tubes, remove nuts and bolts, and separate the turbocharger from other components. To install the turbocharger, clean surfaces, apply anti-seize compound, position the turbocharger and attach with nuts and bolts, lubricate bearings, and reconnect hoses and tubes. Tools and torque specifications are listed.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
The document provides instructions for removing and installing the fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Required tools including a fuel system protection group and puller group.
2) Removal steps such as disconnecting hoses and tubes, removing brackets and gears, and removing bolts to detach the pump.
3) Installation steps including cleaning parts, installing new seals and washers, aligning gears using identification marks, and torquing bolts.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then describes a 20-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting bolts and brackets, and taking off the pump while retaining identification marks for installation.
The document provides instructions for removing and installing the fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Required tools including a fuel system protection group and puller group.
2) Removal steps such as disconnecting hoses and tubes, removing brackets and gears, and removing the fuel injection pump.
3) Installation steps including cleaning parts, installing new seals and washers, positioning the pump and gears using alignment marks, and reconnecting all hoses and tubes.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then gives a step-by-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting hardware, and taking off the pump while keeping identification marks aligned for installation. Cleanliness is emphasized throughout to prevent contaminants from entering the system.
The document provides instructions for removing and installing the fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Required tools including a fuel system protection group and puller group.
2) Removal steps such as disconnecting hoses and tubes, removing brackets and gears, and removing the fuel injection pump.
3) Installation steps including cleaning parts, installing new seals and washers, aligning gears, and reconnecting all hoses and tubes.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator equipped with a C6.4 engine. It outlines 20 steps to disconnect fuel lines and electrical connections, remove mounting hardware, and take out the pump. Proper cleaning and installation of identification marks is emphasized to prevent contamination of fuel system components.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Required tools including a fuel system protection group and puller group.
2) Removal steps such as disconnecting hoses and tubes, removing brackets and gears, and removing bolts to detach the pump.
3) Installation steps including cleaning parts, installing new seals and washers, aligning gears using identification marks, and torquing bolts.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then describes a 20-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting bolts and brackets, and taking off the pump while retaining identification marks for installation.
247B3 CATERPILLAR MULTI TERRAIN LOADER SERVICE REPAIR MANUAL TSLManual Labs
CONTAINS HIGH-QUALITY IMAGES, CIRCUIT DIAGRAMS, INSTRUCTIONS SEARCHABLE TEXT, AND BOOKMARKS TO REPAIR, MAINTENANCE, AND SERVICE YOUR MACHINE. THE SAFETY INFORMATION INCLUDES DIAGNOSTIC TESTS, ADJUSTMENTS, AND THEORY OF OPERATION INFORMATION'S. THESE FACTORY SERVICE MANUALS (FSM) ARE THE MANUALS PROVIDED BY MANUFACTURERS WHICH COVER THE SERVICING, MAINTENANCE, AND REPAIR OF THE PRODUCTS. SO THAT THE MECHANICS ARE ABLE TO FIX THEIR OWN PRODUCTS.
The document provides instructions for removing and installing a cylinder head on a 3054C engine. Key steps include:
1. Draining fluids, removing related components like the exhaust manifold and fuel injectors before removing the cylinder head.
2. Gradually loosening and removing cylinder head bolts in reverse order to prevent distortion, then lifting off the head using a lifting device.
3. Cleaning the cylinder block and head mating surfaces, installing a new gasket and dowel pins before positioning the head back on using guide bolts for alignment.
4. Reinstalling the bolts and tightening them in stages to the specified torque in numerical order.
Caterpillar cat 312 d2 l excavator (prefix eab) service repair manual (eab000...fjjsekmmm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. To install, clean surfaces, install a new gasket, and tighten bolts in stages to the specified torques while using a degree wheel to ensure proper tightening. Reinstall removed components once complete.
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D L excavator with a C6.4 engine. The removal procedure involves disconnecting fuel lines and harness assemblies, removing mounting bolts and nuts, and removing identification marks. The installation procedure specifies cleaning parts and installing new seals and washers before reconnecting lines and tightening fasteners to the specified torques while aligning identification marks. Special tools and safety precautions are also noted.
1. The document provides removal and installation instructions for a fuel injection pump on a 320DL excavator with a C6.4 engine.
2. The procedure describes disconnecting fuel lines and harness assemblies, removing mounting hardware, and using identification marks to ensure proper installation orientation.
3. Cleanliness is emphasized and special tools are required to disconnect the high pressure fuel lines before the pump can be removed from the engine.
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D L excavator with a C6.4 engine. The removal procedure involves disconnecting fuel lines and harness assemblies, removing mounting bolts and nuts, and removing identification marks. The installation procedure specifies cleaning parts and installing new seals and washers before reconnecting lines and tightening fasteners to the specified torques while aligning identification marks. Special tools and safety precautions are also noted.
Caterpillar cat 323 d l excavator (prefix lfl) service repair manual (lfl0000...fjjsekmsmmes
1) The document provides instructions for removing and installing the fuel injection pump and gear on a Caterpillar C6.4 engine.
2) To remove the pump, over a dozen hoses, tubes, brackets and bolts must be disconnected and removed, with identification marks made for installation.
3) Installation requires connecting all removed components in reverse order, replacing washers, and ensuring timing marks are aligned between the pump gear and idler gear. Cleanliness is important during removal and installation.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides the removal and installation procedures for the cylinder head on a Caterpillar C7.1 diesel engine used in 323F excavators. The removal procedure involves disconnecting wiring harnesses, draining coolant, and removing 19 bolts to lift the cylinder head off. The installation procedure specifies cleaning surfaces, installing new seals, torquing bolts to 50 then 100 Nm, and reconnecting wiring harnesses. Special tools including guide studs and a degree wheel are required.
Caterpillar cat 323 f l excavator (prefix ncw) service repair manual (ncw0000...idkdkddmd
This document provides instructions for removing and installing the cylinder head on a Caterpillar C7.1 engine. The removal process involves draining coolant, disconnecting wiring harnesses and sensors, and removing mounting brackets. Bolts are then loosened in a specific sequence before lifting the cylinder head off. Installation requires cleaning surfaces, installing a new gasket, and lifting the cylinder head into place using guide studs before tightening bolts in the reverse removal sequence.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing the cylinder head on a Caterpillar C7.1 engine. The removal process involves draining coolant, disconnecting wiring harnesses and sensors, and removing mounting brackets. Bolts are then loosened in a specific sequence before lifting the cylinder head off. Installation requires cleaning surfaces, installing a new gasket, and lifting the cylinder head into place using guide studs before tightening bolts in the reverse removal sequence.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the cylinder head on a Caterpillar C7.1 engine. The removal process involves draining coolant, disconnecting wiring harnesses and sensors, and removing mounting brackets. Bolts are then loosened in a specified sequence before lifting the cylinder head off. Installation requires cleaning surfaces, installing a new gasket, and lifting the cylinder head into place using guide studs before tightening bolts in the reverse removal sequence.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual (NCW00001...f8uesjdkdmdm
This document provides the removal and installation procedures for the cylinder head on a Caterpillar C7.1 diesel engine used in 323F excavators. The removal procedure involves disconnecting wiring harnesses, draining coolant, and removing 19 bolts to lift the cylinder head off. The installation procedure specifies cleaning surfaces, installing new seals, torquing bolts to 50 then 100 Nm, and reconnecting wiring harnesses. Special tools including guide studs and a degree wheel are required.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual (NCW00001...f7fujksekmdm8u
This document provides instructions for removing and installing the cylinder head on a Caterpillar C7.1 engine. The removal process involves draining coolant, disconnecting wiring harnesses and sensors, and removing mounting brackets. Bolts are then loosened in a specific sequence before lifting the cylinder head off. Installation requires cleaning surfaces, installing a new gasket, and lifting the cylinder head into place using guide studs before tightening bolts in the reverse removal sequence.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual (NCW00001...8ufjsekddm8u
This document provides the removal and installation procedures for the cylinder head on a Caterpillar C7.1 diesel engine used in 323F excavators. The removal procedure involves disconnecting wiring harnesses, draining coolant, and removing 19 bolts to lift the cylinder head off. The installation procedure specifies cleaning surfaces, lubricating bolts, tightening bolts to a specific sequence and torque, reconnecting wiring harnesses, and installing tubes and sensors back onto the cylinder head.
Caterpillar Cat 345C and 345C L Hydraulic Excavator (Prefix PJW) Service Repa...fijsekkdmdm2w
The document provides assembly instructions for a final drive on an excavator model 345C. It involves 17 steps including installing bearing cups, applying anti-seize compound, installing various seals and gears, and adjusting bearing preload using shims. Precision is required to prevent damage to seals and ensure proper engagement of gears. Lifting devices and care are needed due to components weighing up to 127 kg.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the motor by removing components like the head, plates, seals, pins, pistons and housing pieces. Identification marks should be made on parts for reassembly. Cleaning is important to prevent contamination. The assembly procedure is not described.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336E and 336E L Excavator (Prefix KED) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for assembling a travel motor on an excavator. It describes 27 steps to assemble internal components like seals, springs, and bearings. These components include pistons, a cam plate, and a rotating assembly. The final steps connect the travel motor to the final drive and install exterior covers. Proper assembly requires using the correct tools and lubricants, and ensuring parts are aligned and torques are set correctly.
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Similar to Caterpillar Cat 330D2 L Excavator (Prefix PTE) Service Repair Manual Instant Download.pdf
The document provides instructions for removing and installing the fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Required tools including a fuel system protection group and puller group.
2) Removal steps such as disconnecting hoses and tubes, removing brackets and gears, and removing the fuel injection pump.
3) Installation steps including cleaning parts, installing new seals and washers, aligning gears, and reconnecting all hoses and tubes.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator equipped with a C6.4 engine. It outlines 20 steps to disconnect fuel lines and electrical connections, remove mounting hardware, and take out the pump. Proper cleaning and installation of identification marks is emphasized to prevent contamination of fuel system components.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Required tools including a fuel system protection group and puller group.
2) Removal steps such as disconnecting hoses and tubes, removing brackets and gears, and removing bolts to detach the pump.
3) Installation steps including cleaning parts, installing new seals and washers, aligning gears using identification marks, and torquing bolts.
The document provides instructions for removing the fuel injection pump from a Caterpillar 320D L excavator with a C6.4 engine. It lists the required tools and safety notices, then describes a 20-step procedure involving disconnecting fuel lines and harness assemblies, removing mounting bolts and brackets, and taking off the pump while retaining identification marks for installation.
247B3 CATERPILLAR MULTI TERRAIN LOADER SERVICE REPAIR MANUAL TSLManual Labs
CONTAINS HIGH-QUALITY IMAGES, CIRCUIT DIAGRAMS, INSTRUCTIONS SEARCHABLE TEXT, AND BOOKMARKS TO REPAIR, MAINTENANCE, AND SERVICE YOUR MACHINE. THE SAFETY INFORMATION INCLUDES DIAGNOSTIC TESTS, ADJUSTMENTS, AND THEORY OF OPERATION INFORMATION'S. THESE FACTORY SERVICE MANUALS (FSM) ARE THE MANUALS PROVIDED BY MANUFACTURERS WHICH COVER THE SERVICING, MAINTENANCE, AND REPAIR OF THE PRODUCTS. SO THAT THE MECHANICS ARE ABLE TO FIX THEIR OWN PRODUCTS.
The document provides instructions for removing and installing a cylinder head on a 3054C engine. Key steps include:
1. Draining fluids, removing related components like the exhaust manifold and fuel injectors before removing the cylinder head.
2. Gradually loosening and removing cylinder head bolts in reverse order to prevent distortion, then lifting off the head using a lifting device.
3. Cleaning the cylinder block and head mating surfaces, installing a new gasket and dowel pins before positioning the head back on using guide bolts for alignment.
4. Reinstalling the bolts and tightening them in stages to the specified torque in numerical order.
Caterpillar cat 312 d2 l excavator (prefix eab) service repair manual (eab000...fjjsekmmm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. To install, clean surfaces, install a new gasket, and tighten bolts in stages to the specified torques while using a degree wheel to ensure proper tightening. Reinstall removed components once complete.
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D L excavator with a C6.4 engine. The removal procedure involves disconnecting fuel lines and harness assemblies, removing mounting bolts and nuts, and removing identification marks. The installation procedure specifies cleaning parts and installing new seals and washers before reconnecting lines and tightening fasteners to the specified torques while aligning identification marks. Special tools and safety precautions are also noted.
1. The document provides removal and installation instructions for a fuel injection pump on a 320DL excavator with a C6.4 engine.
2. The procedure describes disconnecting fuel lines and harness assemblies, removing mounting hardware, and using identification marks to ensure proper installation orientation.
3. Cleanliness is emphasized and special tools are required to disconnect the high pressure fuel lines before the pump can be removed from the engine.
This document provides instructions for removing and installing a fuel injection pump on a Caterpillar 320D L excavator with a C6.4 engine. The removal procedure involves disconnecting fuel lines and harness assemblies, removing mounting bolts and nuts, and removing identification marks. The installation procedure specifies cleaning parts and installing new seals and washers before reconnecting lines and tightening fasteners to the specified torques while aligning identification marks. Special tools and safety precautions are also noted.
Caterpillar cat 323 d l excavator (prefix lfl) service repair manual (lfl0000...fjjsekmsmmes
1) The document provides instructions for removing and installing the fuel injection pump and gear on a Caterpillar C6.4 engine.
2) To remove the pump, over a dozen hoses, tubes, brackets and bolts must be disconnected and removed, with identification marks made for installation.
3) Installation requires connecting all removed components in reverse order, replacing washers, and ensuring timing marks are aligned between the pump gear and idler gear. Cleanliness is important during removal and installation.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual Instant D...fskekkdmdmdm3e
This document provides the removal and installation procedures for the cylinder head on a Caterpillar C7.1 diesel engine used in 323F excavators. The removal procedure involves disconnecting wiring harnesses, draining coolant, and removing 19 bolts to lift the cylinder head off. The installation procedure specifies cleaning surfaces, installing new seals, torquing bolts to 50 then 100 Nm, and reconnecting wiring harnesses. Special tools including guide studs and a degree wheel are required.
Caterpillar cat 323 f l excavator (prefix ncw) service repair manual (ncw0000...idkdkddmd
This document provides instructions for removing and installing the cylinder head on a Caterpillar C7.1 engine. The removal process involves draining coolant, disconnecting wiring harnesses and sensors, and removing mounting brackets. Bolts are then loosened in a specific sequence before lifting the cylinder head off. Installation requires cleaning surfaces, installing a new gasket, and lifting the cylinder head into place using guide studs before tightening bolts in the reverse removal sequence.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing the cylinder head on a Caterpillar C7.1 engine. The removal process involves draining coolant, disconnecting wiring harnesses and sensors, and removing mounting brackets. Bolts are then loosened in a specific sequence before lifting the cylinder head off. Installation requires cleaning surfaces, installing a new gasket, and lifting the cylinder head into place using guide studs before tightening bolts in the reverse removal sequence.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the cylinder head on a Caterpillar C7.1 engine. The removal process involves draining coolant, disconnecting wiring harnesses and sensors, and removing mounting brackets. Bolts are then loosened in a specified sequence before lifting the cylinder head off. Installation requires cleaning surfaces, installing a new gasket, and lifting the cylinder head into place using guide studs before tightening bolts in the reverse removal sequence.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual (NCW00001...f8uesjdkdmdm
This document provides the removal and installation procedures for the cylinder head on a Caterpillar C7.1 diesel engine used in 323F excavators. The removal procedure involves disconnecting wiring harnesses, draining coolant, and removing 19 bolts to lift the cylinder head off. The installation procedure specifies cleaning surfaces, installing new seals, torquing bolts to 50 then 100 Nm, and reconnecting wiring harnesses. Special tools including guide studs and a degree wheel are required.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual (NCW00001...f7fujksekmdm8u
This document provides instructions for removing and installing the cylinder head on a Caterpillar C7.1 engine. The removal process involves draining coolant, disconnecting wiring harnesses and sensors, and removing mounting brackets. Bolts are then loosened in a specific sequence before lifting the cylinder head off. Installation requires cleaning surfaces, installing a new gasket, and lifting the cylinder head into place using guide studs before tightening bolts in the reverse removal sequence.
Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual (NCW00001...8ufjsekddm8u
This document provides the removal and installation procedures for the cylinder head on a Caterpillar C7.1 diesel engine used in 323F excavators. The removal procedure involves disconnecting wiring harnesses, draining coolant, and removing 19 bolts to lift the cylinder head off. The installation procedure specifies cleaning surfaces, lubricating bolts, tightening bolts to a specific sequence and torque, reconnecting wiring harnesses, and installing tubes and sensors back onto the cylinder head.
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Caterpillar Cat 345C and 345C L Hydraulic Excavator (Prefix PJW) Service Repa...fijsekkdmdm2w
The document provides assembly instructions for a final drive on an excavator model 345C. It involves 17 steps including installing bearing cups, applying anti-seize compound, installing various seals and gears, and adjusting bearing preload using shims. Precision is required to prevent damage to seals and ensure proper engagement of gears. Lifting devices and care are needed due to components weighing up to 127 kg.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the motor by removing components like the head, plates, seals, pins, pistons and housing pieces. Identification marks should be made on parts for reassembly. Cleaning is important to prevent contamination. The assembly procedure is not described.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
Caterpillar Cat 336E and 336E L Excavator (Prefix KED) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for assembling a travel motor on an excavator. It describes 27 steps to assemble internal components like seals, springs, and bearings. These components include pistons, a cam plate, and a rotating assembly. The final steps connect the travel motor to the final drive and install exterior covers. Proper assembly requires using the correct tools and lubricants, and ensuring parts are aligned and torques are set correctly.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...fijsekkdmdm2w
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
Caterpillar Cat 330F and 330F L Excavator (Prefix GHT) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling a 330F excavator travel motor. It describes 28 steps to disassemble the various components of the travel motor, including removing the head assembly, brake piston, rotating assembly, pistons, seals, and other parts. Tools required include retaining ring pliers, a bearing puller, bolts, threaded rods, and other hardware. Safety precautions are provided to release spring forces carefully.
Caterpillar Cat 336D2 L Excavator (Prefix GJA) Service Repair Manual Instant ...fijsekkdmdm2w
This document provides instructions for disassembling the travel motor on a 336D2L excavator. It describes 27 steps to fully disassemble the travel motor, removing components like the motor head assembly, springs, seals, relief valves, plugs, and more. Precautions are provided to watch for spring forces and contain fluids. Tools needed include a transmission repair stand, lifting eye assembly, driver group, and other specialized tools. Reassembly will follow the disassembly steps in reverse order.
This document provides instructions for disassembling and assembling the torque converter and transmission of a 938F wheel loader. It describes removing over 20 components of the torque converter including the transmission cover, driver gear, stator carrier, and retaining rings. It then details disassembling the transmission by removing the shafts, gears, clutch plates, seals, and over 15 additional parts. The goal is to allow maintenance and repair of these core powertrain systems.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excess oil consumption.
Caterpillar Cat 926 and 926E WHEEL LOADER (Prefix 8NB) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for removing and installing the cylinder head assembly on a 3204 vehicular engine. It describes:
1) Removing the cylinder head assembly by loosening hoses, removing bolts, and lifting it off with a hoist.
2) Cleaning and installing a new gasket before lowering the cylinder head back onto the cylinder block and tightening bolts in a specific sequence and torque.
3) Checking the flatness of the cylinder head and block surfaces during installation.
This document provides instructions for disassembling and assembling the torque converter and transmission of a Caterpillar 938F wheel loader. It details removing over 40 individual parts in 21 steps to disassemble the torque converter. A further 44 steps describe disassembling the transmission by removing components like shafts, gears, seals, and clutches. Precise tools and lifting devices are specified to carefully remove heavy parts. Reassembly is outlined in reverse order with notes to check components for wear and replace as needed.
Caterpillar Cat 325C and 325C L Excavator (Prefix BKW) Service Repair Manual ...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs to clean all parts thoroughly, apply lubricants, and install the parts in the reverse order of disassembly while ensuring proper alignment and torque specifications are followed. Tools required include a transmission repair stand, link brackets, retaining ring pliers, and other specialized tools.
This document provides instructions for disassembling and assembling the piston pump of a 623G wheel scraper. Some key steps include:
1. Marking all mating components for alignment during assembly.
2. Removing various seals, springs, spools, and other internal parts from the pump housing and head.
3. Checking the preload on bearings during assembly by measuring clearance between the pump head and housing.
4. Cleaning all parts thoroughly before assembly and applying a light oil film. Precise alignment of marked components is important.
This document provides instructions for disassembling and assembling axle shaft assemblies for a 938F wheel loader. It describes removing components like the axle housing groups, axle shaft assembly, planetary carrier assembly, and installing new components in reverse order. Key steps include using various tools to remove retaining rings, planetary gears, and installing new bearings and seals at specified temperatures while ensuring proper torque specifications are met.
The document provides instructions for removing and installing fuel injection pumps on a Caterpillar 3406C diesel engine. Key steps include using various tools to hold components in place, loosening and removing bushings, seals and pumps. Reinstallation involves aligning pins and slots, installing spacers and seals correctly, and checking rack travel measurements to ensure proper installation. The document also describes disassembling and assembling the fuel injection pumps and fuel injection pump housing.
The document provides step-by-step instructions for disassembling and assembling the final drives of a 350L excavator. Key steps include removing the final drives and travel motors, disassembling the internal components of the final drives which include multiple planetary gear sets, carriers, and a sun gear, and then reassembling the final drives in reverse order. Proper cleaning, application of lubricants, and torque specifications are noted throughout to ensure correct reassembly.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe taking identifying marks on parts and cleaning components to prevent contamination. Reassembly is done in reverse order.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292421
Turbocharger - Remove - Turbocharger for Side Mounted
Engines
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
1. Disconnect the hose assemblies from the turbocharger inlet and the turbocharger outlet.
Refer to the Original Equipment Manufactures (OEM) for the correct procedure.
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3. 2. Disconnect the exhaust tube assembly. Refer to the OEM for the correct procedure.
3. If the turbocharger has an exhaust elbow, remove the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
Illustration 1 g03376116
4. Slide clip (9) along hose (10). Disconnect the hose from the actuator.
5. Follow Step 5.a through Step 5.d in order to remove tube assembly (4) from turbocharger
(1).
a. Remove bolt (5).
b. Remove banjo bolt (2) and remove sealing washers (3) (not shown).
c. Remove tube assembly (4) from the cylinder block.
d. Remove O-ring seal (7) (not shown).
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4. 6. Follow Steps 6 through 6.d in order to remove tube assembly (11) from turbocharger (1).
a. Remove bolts (8).
b. Remove bolts (12).
c. Remove tube assembly (11) from turbocharger (1) and the cylinder block.
d. Remove gasket (6) (not shown) and gasket (13) (not shown).
Illustration 2 g03376117
7. Remove nuts (16) from turbocharger (1). Remove turbocharger (1) from exhaust manifold
(14).
Note: Ensure that the weight of the turbocharger is supported as the nuts are loosened.
8. If necessary, remove studs (15) from exhaust manifold (14).
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5. Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jun 21 15:41:35 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292425
Turbocharger - Remove - Turbocharger for Top Mounted
Engines
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
1. Disconnect the hose assemblies from the turbocharger inlet and the turbocharger outlet.
Refer to the Original Equipment Manufactures (OEM) for the correct procedure.
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7. 2. Disconnect the exhaust tube assembly. Refer to the OEM for the correct procedure.
3. If the turbocharger has an exhaust elbow, remove the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
Illustration 1 g03374196
4. Slide clip (2) along hose (3). Disconnect the hose from actuator (1).
5. Remove bolts (6) from the clip for tube assembly (5). Position the tube assembly away from
cylinder block.
6. Remove bolt (7) and spacer (8) (not shown).
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8. 7. Remove bolt (12) and spacer (13).
8. Remove bolt (10) from tube assembly (9).
9. Remove tube assembly (9) from the cylinder block. Remove O-ring seal (11) (not shown).
10. Remove bolts (15) from tube assembly (14). Remove gasket (16) (not shown).
11. Remove exhaust manifold (4) and the assembly of the turbocharger from the cylinder head.
Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the
correct procedure.
Illustration 2 g03374197
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9. 12. Place exhaust manifold (4) and the assembly of turbocharger (19) in a suitable support.
13. Remove banjo bolt (17) and remove sealing washers (18) (not shown).
14. Remove tube assembly (9) from turbocharger (4).
15. Remove bolts (23) from tube assembly (14). Support the tube assembly as the bolts are
removed.
16. Remove gasket (21) (not shown).
17. Prior to and during removal of nuts (20) apply releasing fluid to the bolts. Remove nuts
(20).
18. Remove turbocharger (19) from exhaust manifold (4).
19. Remove spacer (22).
20. If necessary, remove studs (24) from exhaust manifold (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jun 21 15:42:30 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292419
Turbocharger - Install - Turbocharger for Side Mounted
Engines
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3975 Rubber Lubricant 1
B 4C-5597 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g03376657
1. Ensure that turbocharger (1) is clean and free from damage. Inspect the turbocharger for
wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more
information. If the turbocharger is worn, the complete turbocharger must be replaced.
2. Test the wastegate actuator (19) for correct operation. Refer to System Operation, Testing
and Adjusting, "Turbocharger Inspect". If the wastegate actuator is damaged or the
wastegate actuator does not operate within the specified limits, the turbocharger assembly
must be replaced.
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12. Illustration 2 g03376117
3. Clean the gasket surface of exhaust manifold (14).
4. If necessary, install studs (15) to exhaust manifold (14). Apply Tooling (B) to the threads of
studs (15). Tighten the studs to a torque of 18 N·m (159 lb in).
5. Position turbocharger (1) on exhaust manifold (14).
Note: Ensure that the turbocharger is correctly oriented.
6. Install nuts (16). Tighten the nuts to a torque of 44 N·m (32 lb ft).
7. If a new turbocharger is installed, check that the orientation of compressor housing (18) is
correct. Refer to Illustration 1. Follow Step 7.a through Step 7.c in order to orient the
compressor housing.
a. Loosen band clamp (20) sufficiently in order to allow the compressor housings to
rotate.
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13. Note: If the band clamp is damaged, replace the band clamp.
b. Rotate compressor housing (18) until the compressor outlet is in the correct position.
Refer to the turbocharger that was originally installed for the correct orientation.
c. Ensure that band clamps (20) are correctly oriented. Refer to the turbocharger that
was originally installed for the correct orientation. Tighten the band clamps finger
tight.
Illustration 3 g03376116
8. Ensure that tube assembly (11) and tube assembly (4) are clean, free from damage, and
restriction. Replace any damaged components.
9. Position a new gasket (6) (not shown) and bolts (8) onto tube assembly (11).
10. Install tube assembly (11) onto turbocharger (1). Tighten bolts (8) finger tight.
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14. 11. Position a new gasket (13) between the flange of tube assembly (11) and the cylinder block.
Install bolts (12) finger tight.
12. Tighten bolts (8) and bolts (12) to a torque of 22 N·m (195 lb in).
13. If a new turbocharger has been installed, check that the orientation of compressor housing
(18) is correct. If the orientation of the compressor housing is not correct, rotate the
compressor housing until correctly positioned. Refer to Illustration 1. Tighten band clamps
(20) to a torque of 13 N·m (115 lb in).
14. Remove the plug from oil inlet port (17). Refer to Illustration 1. Lubricate the turbocharger
bearings with clean engine oil through the oil inlet port. Rotate the wheel of the compressor
several times in order to lubricate the bearings.
15. Use Tooling (A) in order to lubricate a new O-ring seal (7). Install the O-ring seal to tube
assembly (4).
16. Position a new sealing washer (3) (not shown) onto banjo bolt (2). Install the banjo bolt to
tube assembly (4).
17. Install tube assembly (4) onto turbocharger (1) and the cylinder block. Tighten banjo bolt
(1) finger tight.
18. Install bolt (5) finger tight. Ensure that tube assembly (4) is correctly positioned into the
cylinder block.
19. Tighten banjo bolt (1) to a torque of 20 N·m (177 lb in).
20. Tighten bolt (5) to a torque of 22 N·m (195 lb in).
21. Connect hose (10) to the actuator. Slide clip (9) along the hose. Ensure that the hose clip is
correctly positioned.
22. If the turbocharger has an exhaust elbow, install the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
23. Connect the exhaust tube assembly. Refer to the Original Equipment Manufactures (OEM)
for the correct procedure.
24. Connect the hose assemblies to the turbocharger inlet and the turbocharger the outlet. Refer
to the OEM for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jun 21 15:43:26 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292422
Turbocharger - Install - Turbocharger for Top Mounted
Engines
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3975 Rubber Lubricant 1
B 4C-5597 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Illustration 1 g03374269
1. Ensure that turbocharger (19) is clean and free from damage. Inspect the turbocharger for
wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more
information. If the turbocharger is worn, the complete turbocharger must be replaced.
2. Test the wastegate actuator (1) for correct operation. Refer to System Operation, Testing
and Adjusting, "Turbocharger Inspect". If the wastegate actuator is damaged or the
wastegate actuator does not operate within the specified limits, the turbocharger assembly
must be replaced.
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17. Illustration 2 g03374197
3. Place exhaust manifold (4) in a suitable support.
4. Clean the gasket surfaces of exhaust manifold (4) and spacer (22).
5. If necessary, install studs (24) to exhaust manifold (4). Apply Tooling (B) to the threads of
studs (24). Tighten the studs to a torque of 18 N·m (159 lb in).
6. Position spacer (22) onto the exhaust manifold. Ensure that the spacer is correctly
orientated.
7. Position turbocharger (19) onto exhaust manifold (4).
Note: Ensure that the turbocharger is correctly oriented.
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18. 8. Apply Tooling (B) to the threads of nuts (20). Install the nuts. Tighten the nuts to a torque of
44 N·m (32 lb ft).
9. If a new turbocharger is installed, bearing housing (27) and compressor housing (26) must
be oriented to the correct positions. Refer to Illustration 1. Follow Step 9.a through Step 9.d
in order to orient the bearing housing and the compressor housing.
a. Loosen band clamps (28) sufficiently in order to allow the housings to rotate.
Note: If the band clamps are damaged, replace the band clamps.
b. Carefully turn bearing housing (27) until the port for oil feed (25) is upward.
c. Rotate compressor housing (26) until the compressor outlet is in the correct position.
Refer to the turbocharger that was originally installed for the correct orientation.
d. Ensure that band clamps (28) are correctly oriented. Refer to the turbocharger that
was originally installed for the correct orientation. Tighten the band clamps finger
tight.
10. Ensure that tube assembly (14) and tube assembly (9) are clean, free from damage, and
restriction. Replace any damaged components.
11. Position a gasket joint (21) (not shown) and bolts (23) onto tube assembly (14).
12. Install tube assembly (14) onto turbocharger (19). Tighten bolts (23) finger tight.
13. Remove the plug from oil inlet port (25). Refer to Illustration 1. Lubricate the turbocharger
bearings with clean engine oil through the oil inlet port. Rotate the wheel of the compressor
several times in order to lubricate the bearings.
14. Position a new sealing washer (18) (not shown) onto banjo bolt (17). Install banjo bolt (9) to
tube assembly (14).
15. Position tube assembly (14) onto turbocharger (19) and install remaining new sealing
washer (18) (not shown).
16. Tighten banjo bolt (9) finger tight.
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19. Illustration 3 g03374196
17. Install exhaust manifold (4) and the assembly of the turbocharger to the cylinder head. Refer
to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the correct
procedure.
18. If a new turbocharger has been installed, check that the orientation of bearing housing (27)
is correct. If the orientation of the bearing housing is not correct, rotate the bearing housing
until tube assembly (14) and tube assembly (9) are correctly positioned. Refer to Illustration
2.
19. Use Tooling (A) in order to lubricate a new O-ring seal (11) (not shown). Install the O-ring
seal to tube assembly (9). Refer to Illustration 3.
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20. 20. Install tube assembly (9) to the cylinder block. Ensure that the tube assembly is correctly
positioned into the cylinder block.
21. Install bolt (10) hand tight.
22. Install bolt (12) and spacer (13) hand tight.
23. Tighten banjo bolt (9) to a torque of 20 N·m (177 lb in). Refer to Illustration 2.
24. Tighten bolt (10) to a torque of 22 N·m (195 lb in).
Tighten bolt (12) to a torque of 44 N·m (32 lb ft).
25. Position a new gasket (16) (not shown) between the flange of tube assembly (14) and the
cylinder block. Install bolts (15) finger tight.
26. Install bolt (7) and spacer (8) (not shown) hand tight.
27. Tighten bolts (23) to a torque of 22 N·m (195 lb in). Refer to Illustration 2.
28. Tighten bolt (15) to a torque of 22 N·m (195 lb in).
Tighten bolt (7) to a torque of 44 N·m (32 lb ft).
29. If a new turbocharger has been installed, tighten band clamps (28) to a torque of 13 N·m
(115 lb in). Refer to Illustration 1.
30. Connect hose (3) to actuator (1). Slide clip (2) along the hose. Ensure that the hose clip is
correctly positioned.
31. Install bolts (6) to the clip for tube assembly (5). Tighten the bolt to a torque of 22 N·m
(195 lb in).
32. If the turbocharger has an exhaust elbow, install the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
33. Connect the exhaust tube assembly. Refer to the Original Equipment Manufactures (OEM)
for the correct procedure.
34. Connect the hose assemblies to the turbocharger inlet and the turbocharger the outlet. Refer
to the OEM for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292434
Wastegate Solenoid - Remove and Install
SMCS - 1057-010
Removal Procedure
Illustration 1 g03381127
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22. Illustration 2 g03381128
1. Disconnect harness assembly (1) from harness assembly (2). Slide connection for harness
assembly (2) from bracket (3).
2. Remove allen bolts (4) and remove bracket (3).
3. Make temporary mark on wastegate solenoid (5) for installation purposes. Remove
wastegate solenoid (2) from inlet manifold connection (6).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3975 Rubber Lubricant 1
1. Ensure that all components of wastegate solenoid are clean and free from wear and damage.
If necessary, replace the wastegate solenoid as an assembly if any of components are worn
or damaged.
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23. Illustration 3 g03381129
2. Ensure that O-ring seals (7) on wastegate solenoid (6) are free from damage and wear.
3. If the O-ring seals are damaged or worn, the wastegate solenoid should be replaced as an
assembly.
4. Ensure that the ports in Position (X) are clean and free from restriction.
5. Use Tooling (A) in order to lubricate O-ring seal (7) on wastegate solenoid (6).
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Illustration 5 g03381127
6. Install wastegate solenoid (5) to inlet manifold connection (6).
Note: Ensure that the wastegate solenoid is correctly orientated.
7. Position bracket (3) onto wastegate solenoid (5). Ensure that the bracket is correctly
orientated.
8. Install allen bolts (4) to wastegate solenoid (5). Tighten the bolts to a torque of 5 N·m
(44 lb in).
9. Slide the connection for harness assembly (2) onto bracket (3). Connect harness assembly
(1) to harness assembly (2).
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