This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator, including:
- Removing the cylinder head by detaching various lines and manifolds, then lifting it off with a device.
- Installing a new spacer plate gasket and O-rings before positioning the spacer plate on the cylinder head and block.
- Removing and installing water directors by carefully aligning them in the cylinder head.
- Instructions specify cleaning parts thoroughly and applying clean oil to bolts before tightening to specified torques.
Caterpillar cat 330 b excavator (prefix 8tr) service repair manual (8tr00001 ...hfjsekekmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator, including:
- Removing the cylinder head by detaching various lines and manifolds, then lifting it off with a device.
- Installing a new spacer plate gasket and O-rings before positioning the spacer plate on the cylinder head and block.
- Removing and installing water directors by carefully aligning them in the cylinder head.
- Instructions specify cleaning parts thoroughly and applying engine oil to bolts before tightening to specified torques.
This document provides instructions for removing and installing fuel injection lines and an automatic timing advance on a 3406 engine for a generator set. The steps include removing nuts and bolts to detach the lines and timing advance, cleaning surfaces, installing new gaskets, and tightening to the specified torques. Disassembly and assembly of the automatic timing advance and fuel transfer pump are also described in detail with accompanying diagrams.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 b excavator (prefix 8tr) service repair manual (8tr00001 ...hfjsekekmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 330B excavator, including:
- Removing the cylinder head by detaching various lines and manifolds, then lifting it off with a device.
- Installing a new spacer plate gasket and O-rings before positioning the spacer plate on the cylinder head and block.
- Removing and installing water directors by carefully aligning them in the cylinder head.
- Instructions specify cleaning parts thoroughly and applying engine oil to bolts before tightening to specified torques.
This document provides instructions for removing and installing fuel injection lines and an automatic timing advance on a 3406 engine for a generator set. The steps include removing nuts and bolts to detach the lines and timing advance, cleaning surfaces, installing new gaskets, and tightening to the specified torques. Disassembly and assembly of the automatic timing advance and fuel transfer pump are also described in detail with accompanying diagrams.
Caterpillar cat 330 b l excavator (prefix 5lr) service repair manual (5lr0000...fjskefkemms
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and tightening bolts to specified torques. Detailed illustrations show the components and steps in the process.
Caterpillar cat 16 h motor grader (prefix ats) service repair manual (ats0000...fjskefkemms
This document provides disassembly instructions for the transmission and transfer gears of a 16H Motor Grader. It lists over 60 steps and required tools to disassemble components such as the transmission control module, planetary group, sleeves, gears, bearings, seals, and housing. Detailed illustrations accompany each step to show how to remove parts and subassemblies like the gear pump, coupling assembly, manifold, and housing. Safety precautions are provided for steps involving compressed springs.
Caterpillar cat 130 g motor grader (prefix 74v) service repair manual (74v000...fjsekdmmeed
This document provides instructions for removing and installing various engine components on a Caterpillar 130G motor grader, including the cylinder head, spacer plate, and water directors. The removal process involves disconnecting related components like fuel lines, exhaust manifolds, and pushrods. Installation requires cleaning surfaces, applying new seals and gaskets, and torquing bolts to specified values. Precautions are outlined to prevent contamination and damage to parts.
Caterpillar cat 330 a l excavator (prefix 5 ym) service repair manual (5ym000...fjskefkemms
The document provides instructions for installing a cylinder head on a Caterpillar 330 excavator engine. It describes:
1. Removing the fuel injection lines, exhaust manifold, and rocker shaft/pushrods before removing the cylinder head.
2. Removing the water pump elbow, inlet manifold, and air inlet pipe to access the cylinder head bolts.
3. Using a lifting device to safely remove the 95 kg cylinder head from the engine block.
4. Cleaning all parts to prevent contamination before reinstallation.
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, suction pipe, brackets, and bolts to detach the pump. Instructions are given to disassemble the pump components if needed. Reinstallation involves cleaning parts, installing gaskets and dowels, and tightening bolts in the specified sequence and torque. Technicians are advised to replace the entire pump assembly if any parts are worn or damaged.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 330 l excavator (prefix 2 el) service repair manual (2el00001...fikkskkdmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket when reinstalling.
4. Water directors are removed from the spacer plate and reinstalled at a specified depth in the cylinder head.
5. Lifter group
Caterpillar cat 330 l excavator (prefix 2 el) service repair manual (2el00001...udjdkkmdmdm
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removing the spacer plate requires removing seals and installing a new gasket when reinstalling.
4. Water directors are removed from the spacer plate and reinstalled at a specified depth in the cylinder head.
5. Lifter group removal involves
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
This document provides instructions for removing and installing the cylinder head and spacer plate on Caterpillar 330, 330L, and 330LN excavator models. The removal process involves disconnecting various lines and components before removing bolts and lifting the cylinder head off. Installation requires cleaning surfaces, installing gaskets and seals, bolting the head and plate back into place, and reconnecting lines while maintaining proper torque specifications.
Caterpillar cat 330 l excavator (prefix 2 el) service repair manual (2el00001...fikkskmmdm
This document provides instructions for removing and installing the cylinder head and spacer plate on Caterpillar 330, 330L, and 330LN excavator models. The removal process involves disconnecting various lines and components before removing bolts and lifting the cylinder head off. Installation requires cleaning surfaces, installing gaskets, bolting the head and plate back on, and torquing bolts to specified values. Adjusting valve lash and reconnecting lines and components completes the installation.
Caterpillar Cat 330B L Excavator (Prefix 5LR) Service Repair Manual (5LR00001...jdjkskmikdkmd
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and torquing bolts to specifications. Technicians are advised to keep parts clean and mark components for original locations during disassembly and reinstallation.
This document provides instructions for removing and installing various engine components on Caterpillar 330B L and 330B LN excavator models, including the cylinder head, spacer plate, water directors, lifter group, and camshaft. The procedures describe cleaning parts, applying lubricants, and torquing bolts to specifications. Technicians are advised to keep parts clean and mark components for original locations during disassembly and reinstallation.
This document is a service manual for MerCruiser #26 GM 4-cylinder 181 cid (3.0L) marine engines. It provides information and procedures for technicians to service these engines, including removal/installation, mechanical systems, electrical systems, fuel systems, cooling systems, exhaust systems and power steering. The manual outlines safety warnings and identifies the models covered. It also provides general information to help technicians such as how to use the manual, read parts manuals, understand directional references and engine rotation.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualcdfzxs
This document is the service manual for MerCruiser #28 Bravo Sterndrives. It provides information on maintenance, troubleshooting, removal and installation procedures. The manual begins with important safety notices and outlines the document structure. Subsequent sections cover lubrication and maintenance schedules, troubleshooting common issues, and detailed removal and installation instructions for sterndrive components. Torque specifications, tool requirements and other technical details are included to aid mechanics in properly servicing these sterndrives.
This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems, and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)cdfzxs
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when working on the loader. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu d63 e 12 dozer bulldozer service repair manual (sn 2001 and up)cdfzxs
1) The document is a shop manual that provides instructions for servicing and repairing a Bulldozer model D63E-12 from serial numbers 2001 and up.
2) It consists of several sections that cover specifications, structure and maintenance standards, testing and adjustments, troubleshooting, and disassembly/assembly of components.
3) The sections are further divided into topics that each have a form number identifying individual documents covering specific components and systems.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)cdfzxs
This document provides safety information and instructions for servicing a CK25-1 crawler skid-steer loader. It discusses general safety precautions, preparations for work, precautions during work, and hoisting instructions. Safety symbols are defined that mark important safety points in the manual. The document instructs technicians to carefully follow all safety cautions, prepare the work area and equipment properly before starting repairs, and use lifting equipment correctly when hoisting components.
Daewoo doosan de12 tis diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the engine components and specifications. The manual includes symbols to indicate maintenance tasks and instructions for proper disposal of waste. It aims to help customers and distributors maintain engines in optimum condition through correct operation and proper maintenance.
Daewoo doosan de12 ti diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration, replacing the fan belt if damaged, and checking the engine oil level is important to maintain optimum engine performance and durability. The manual explains maintenance procedures and contains symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 t diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the key features of the engines such as their OMEGA combustion bowl design and specifications including power, torque, and idle speeds. Exploded diagrams show the main engine components and assemblies in the various models. The manual instructs technicians on general repair procedures and identifies symbols used to indicate different service operations.
Daewoo doosan de12 diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown ws2000 series forklift service repair manualcdfzxs
This document is a service and parts manual for a series of trucks. It contains sections on maintenance, lubrication, hydraulic systems, drive units, electrical systems, and components. The manual provides instructions for inspection, maintenance, repair, and replacement of parts. It includes diagrams of hydraulic and electrical systems, lists of lubrication points, and torque specifications for fasteners.
Crown wp2300 s series pallet truck service repair manualcdfzxs
This document provides revisions and maintenance information for the WP2300S Series order number 812529-006. It includes:
- Revisions made to various pages and components, including additions and corrections to safety switches, platform control switches, and platform logic circuits.
- Sections covering maintenance procedures such as lubrication and adjustments, hydraulics, electrical components, brakes, steering and other systems.
- Electrical diagrams for standard and optional configurations of folded and fixed platforms.
Crown wp2300 series pallet truck service repair manualcdfzxs
The document provides an overview of maintenance and repair for a WP2300 series truck. It includes sections on lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams and hydraulic schematics. Safety symbols and notes are defined. Only authorized personnel should perform maintenance following the procedures in this manual. Replacement parts must be original equipment.
Crown wp2000 s series pallet truck service repair manualcdfzxs
This document is a service manual that provides maintenance and repair instructions for a WP2000S series truck. It contains sections on safety, introduction, lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams, and hydraulic schematics. The introduction section notes that the manual should be used by trained personnel, and covers operating instructions, service training, replacement parts orders, and the structure and numbering of the manual pages.
This document provides instructions for disassembling a travel motor from an excavator model 326D2 L. The 27 step procedure includes removing the head, brake piston, plates, and friction discs. Special tools are required to remove components like the rotating assembly, bearing races, and retaining rings. Technicians are advised to mark components like the pistons and barrel assembly to ensure correct reassembly.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00991114
Cylinder Head - Remove
SMCS - 1100-011
Removal Procedure
Start By:
A. Remove the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines
- Remove and Install".
B. Remove the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
C. Remove the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft
and Pushrods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the machine. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide", for tools and supplies suitable to collect and contain
fluids in Caterpillar machines.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00505124
1. Loosen hose clamp (2) on the hose that connects the oil cooler to water pump elbow (1) .
Illustration 2 g00505164
2. Remove two bolts (3) that fasten water pump elbow (1) to the cylinder head. Remove two
bolts (4) that fasten water pump elbow (1) to the water pump.
3. Carefully remove water pump elbow (1) and the gaskets from the engine.
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4. Illustration 3 g00538842
4. Disconnect tube (5) from the inlet manifold.
Illustration 4 g00538845
5. Remove four bolts (6) and remove air inlet pipe (7) .
Illustration 5 g00541454
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5. NOTICE
Do not set the cylinder head on a hard, flat surface. Damage may occur
to the fuel injection nozzle tips.
6. Remove all bolts (8) and (9) that hold the cylinder head to the cylinder block.
Illustration 6 g00505311
7. Attach the proper lifting device in order to remove cylinder head (10) from the engine.
Remove cylinder head (10) from the engine. The weight of cylinder head (10) is
approximately 95 kg (210 lb).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i07489822
Cylinder Head - Install
SMCS - 1100-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: When the cylinder head is removed, a new spacer plate gasket must be installed. Refer to
Disassembly and Assembly, "Spacer Plate - Remove and Install".
1. Ensure that the surface of the cylinder head is clean and dry. Install a new dry cylinder head
gasket onto the cylinder block.
Illustration 1 g00541495
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7. 2. Fasten the proper lifting device to cylinder head (1). Put cylinder head (1) in position on the
cylinder block. Remove the lifting device after cylinder head (1) is positioned.
Illustration 2 g00541497
3. Apply clean engine oil to the threads and the washer faces of cylinder head bolts (2) and (3).
Install cylinder head bolts (2) and (3). Tighten the cylinder head bolts finger tight.
Note: Do not tighten the cylinder head bolts at this time.
Illustration 3 g00511493
4. Install pushrods (4). Make sure that the pushrods are installed in the original location and
that the pushrods are seated correctly in the valve lifters.
5. Loosen the adjusting screws on rocker arms (5) for valve clearance. This will prevent a bent
valve or a broken pushrod during installation.
6. Install a new O-ring seal in the rear rocker arm support.
7. Apply clean engine oil to all the rocker shaft bolts except bolt (25). Refer to illustration 5.
8. Put rocker shaft assembly (5) in position on the cylinder head. Make sure that the dowels in
the rocker shaft supports are aligned with the dowel holes in the cylinder head.
9. Ensure that the rocker arms are aligned with the pushrods and install the rocker shaft
mounting bolts. Tighten the rocker shaft mounting bolts finger tight.
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8. Illustration 4 g00602759
3304B torque sequence
10. Tighten the cylinder head bolts by hand, as follows:
a. Tighten all the bolts (1 through 18) in the numerical sequence to a torque of
150 ± 15 N·m (115 ± 12 lb ft).
b. Tighten all the bolts (1 through 18) again in the numerical sequence to a torque of
250 ± 17 N·m (185 ± 13 lb ft).
c. Tighten all the bolts (1 through 18) again in the numerical sequence to a final torque
of 250 ± 17 N·m (185 ± 13 lb ft).
d. Tighten all the remaining bolts (A through E) to a torque of 43 ± 7 N·m (32 ± 5 lb ft).
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9. Illustration 5 g00328807
3306B torque sequence
11. Tighten the cylinder head bolts by hand, as follows:
a. Tighten all the bolts (1 through 26) in the numerical sequence to a torque of
150 ± 15 N·m (115 ± 12 lb ft).
b. Tighten all the bolts (1 through 26) in the numerical sequence to a torque of
250 ± 17 N·m (185 ± 13 lb ft).
c. Tighten all the bolts (1 through 26) again in the numerical sequence to a final torque
of 250 ± 17 N·m (185 ± 13 lb ft).
d. Tighten all the remaining bolts (A through G) to a torque of 43 ± 7 N·m (32 ± 5 lb ft).
12. Adjust the inlet valve lash to 0.38 mm (.015 inch) and the exhaust valve lash to 0.64 mm
(.025 inch). Tighten the locknuts for the adjusting screws to a torque of 29 ± 7 N·m
(22 ± 5 lb ft). Refer to the Testing and Adjusting, "Air Inlet and Exhaust System" topic for
additional information on valve lash adjustments.
Illustration 6 g00511911
13. Put the gasket and air inlet pipe (7) in position on the cylinder head. Install four bolts (6) to
fasten air inlet pipe (7) to the cylinder head.
Illustration 7 g00541522
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10. 14. Connect tube (8) to the inlet manifold.
Illustration 8 g00541524
15. Put the gaskets and water pump elbow (11) in position on the engine. Install two bolts (9)
that fasten water pump elbow (11) to the cylinder head. Install two bolts (10) that fasten
water pump elbow (11) to the water pump.
Illustration 9 g00541527
16. Tighten hose clamp (12).
End By:
a. Install the valve mechanism cover. Refer to Disassembly and Assembly, "Valve Mechanism
Cover - Remove and Install".
b. Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold -
Remove and Install".
c. Install the fuel injection lines. Refer to Disassembly and Assembly, "Fuel Injection Lines -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01045029
Spacer Plate - Remove and Install
SMCS - 1221-010
Removal Procedure
Start By:
A. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00540847
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12. 1. Remove O-ring seal (1), water seals (3) and water directors (4) from spacer plate (2) .
Illustration 2 g00540857
NOTICE
Do not damage the dowels as the spacer plate is removed.
2. Remove spacer plate (2) from the cylinder head.
Illustration 3 g00540895
3. Remove O-ring seal (6) and spacer plate gasket (5) from the cylinder head.
Installation Procedure
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13. NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the mating surfaces between the spacer plate and the cylinder block.
Illustration 4 g00540895
2. Install new spacer plate gasket (5) and new O-ring seal (6) .
Note: If the dowels in the cylinder block have been removed for any reason, the overall
height of the installation is 16.0 ± 5.0 mm (.63 ± .20 inch).
Illustration 5 g00540857
Note: Both surfaces of the spacer plate, spacer plate gasket and the top of the cylinder block
must be clean and dry. Do not use any gasket adhesive or other substances on these
surfaces.
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14. 3. Install spacer plate (2) on the cylinder head.
Illustration 6 g00540847
4. Install a new O-ring seal (1). Install new water seals (3). Install new water directors (4) .
5. Check the cylinder liner projection. Refer to Disassembly and Assembly, "Cylinder Liner -
Install".
End By: Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i00943364
Water Directors - Remove and Install
SMCS - 1115-010
Removal Procedure
Start By:
A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00481082
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16. 1. Remove water directors (1) from the cylinder head.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Thoroughly clean the cylinder head before assembly.
Illustration 2 g00481082
2. Install new water director (1) into the cylinder head. Align the notch in water director (1)
with the "V" mark on the cylinder head.
3. Install water director (1) to a depth of 0.8 ± 0.6 mm (0.031 ± 0.023 inch) below the surface
of the cylinder head.
End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01042782
Lifter Group - Remove and Install
SMCS - 1209-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Start By:
A. Remove the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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18. Illustration 1 g00538891
1. Use Tool (A) to remove valve lifter (1), as shown. Put identification marks on the valve
lifters for installation purposes.
2. Repeat Step 1 for the remainder of the valve lifters.
3. Check the diameter of the valve lifters. The diameter of a new valve lifter must be 33.285 ±
0.015 mm (1.3105 ± 0.0005 inch). The diameter of the bore in the cylinder block for a new
valve lifter must be 33.388 ± 0.050 mm (1.3145 ± 0.0020 inch). The maximum permissible
clearance between the valve lifter and the valve lifter bore in the cylinder block must be
0.30 mm (0.012 inch).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 1U-7262 Telescoping Magnet 1
Illustration 2 g00538891
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19. 1. Put 8T-2998 Lubricant on valve lifter (1) prior to installation. Install valve lifter (1) with
Tool (A) in the original location in the cylinder block.
2. Repeat Step 1 for the remainder of the valve lifters.
End By: Install the spacer plate. Refer to Disassembly and Assembly, "Spacer Plate - Remove and
Install".
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330B L EXCAVATOR 8TR
Configuration: 330B & 330B L TRACK-TYPE EXCAVATORS 8TR00001-UP (MACHINE) POWERED BY 3306 ENGINE
Disassembly and Assembly
3304B and 3306B Engines for Caterpillar Built Machines
Media Number -SENR5598-09 Publication Date -01/01/2013 Date Updated -25/01/2013
i01037991
Camshaft - Remove and Install
SMCS - 1210-010
Removal Procedure
Start By:
A. Remove the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
B. Remove the timing gear cover. Refer to Disassembly and Assembly, "Front Housing -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 1 g00476744
1. Turn the crankshaft to top center compression stroke for the No. 1 piston. The "C" mark on
the crankshaft gear will be aligned with the "C" mark on the camshaft gear.
Illustration 2 g00476743
Note: Put a mark on the teeth of the fuel injection pump drive gear and the idler gear at
location (A). This will help to keep the engine timing correct during the removal and the
installation of the camshaft. Put a mark on the teeth of the idler gear and camshaft gear (2)
at location (B). When the camshaft is installed, the engine timing will be correct when the
mark at location (A) is aligned with the mark at location (B) and the "C" mark on the
crankshaft gear is aligned with the "C" mark on the camshaft gear.
2. Remove the bolts, the lock and washer (1) .
Illustration 3 g00535590
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. NOTICE
Do not damage the lobes or the bearings when the camshaft is
removed.
3. Carefully remove camshaft (3) from the engine.
4. If necessary, remove the bolts that hold camshaft drive gear (2) to the camshaft and remove
the gear.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00535590
1. Put camshaft drive gear (2) in position on the end of camshaft (3). Install the bolts that hold
camshaft drive gear (2) to camshaft (3). Tighten the bolts to a torque of 55 ± 7 N·m (41 ± 5
lb ft).
NOTICE
Do not damage the lobes or the bearings when the camshaft is installed.
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24. 2. Put 8T-2998 Camshaft Lubricant on the camshaft lobes only and put clean engine oil on the
bearing journals.
Note: During the installation of camshaft (3), rotate the camshaft in both directions in order
to prevent binding in the camshaft bearing bores.
3. Carefully install camshaft (3) into the engine.
Illustration 5 g00476743
Illustration 6 g00476744
4. Make sure that the mark on the teeth of the fuel injection pump drive gear and the idler gear
are in alignment at location (A). Make sure that the mark on the teeth of the idler gear and
camshaft gear (2) are in alignment at location (B). Align the "C" marks on the crankshaft
gear and camshaft gear (2). When all of the timing marks are in alignment the engine timing
is correct.
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25. 5. Install washer (1), the lock and the two bolts that hold the camshaft in position in the
engine.
End By:
a. Install the valve lifters. Refer to Disassembly and Assembly, "Lifter Group - Remove and
Install".
b. Install the timing gear cover. Refer to Disassembly and Assembly, "Front Housing - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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