This document provides instructions for disassembling and assembling the travel motor on 325F LCR and 325F L excavators. The disassembly procedure involves 25 steps to remove components like the head, check valve assemblies, brake piston, barrel assembly, and shaft assembly. The assembly procedure involves 21 steps to reinstall these components in the reverse order, applying sealants and lubricants as needed and ensuring proper alignment of parts. Precise following of the procedures is important to prevent damage to components like the cam plate.
Caterpillar cat 325 f lcr excavator (prefix xaa) service repair manual (xaa00...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 325 f l excavator (prefix xaa) service repair manual (xaa0000...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...fjjskedmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...fhjsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...fjjskedmme
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the various components of the travel motor including removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. It then describes 19 steps for reassembling the components, making sure to clean parts and apply grease or sealant in specific locations. Precise positioning and alignment of parts is emphasized for correct reassembly.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...fhjsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...djdksmmdmd
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, ensuring proper alignment and lubrication of parts.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, applying specified lubricants and ensuring proper alignment of parts.
Caterpillar cat 325 f lcr excavator (prefix xaa) service repair manual (xaa00...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 325 f l excavator (prefix xaa) service repair manual (xaa0000...fjjskekdmme
This document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps for disassembly, including removing the head, check valve assemblies, fittings, seals, pistons, and other components. It then describes 11 steps for assembly, including installing seals, bearings, keys, and other parts in the reverse order of disassembly. Personal protective equipment is recommended and cleaning and lubrication of parts is emphasized throughout the process.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...fjjskedmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...fhjsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...fjjskedmme
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the various components of the travel motor including removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. It then describes 19 steps for reassembling the components, making sure to clean parts and apply grease or sealant in specific locations. Precise positioning and alignment of parts is emphasized for correct reassembly.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...fhjsjekdmme
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 25 individual components of the travel motor in a specific sequence.
3. The assembly procedure instructs assembling the travel motor components in the reverse order, noting proper installation of seals, lubrication of parts, and alignment of components.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...djdksmmdmd
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, ensuring proper alignment and lubrication of parts.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, applying specified lubricants and ensuring proper alignment of parts.
Caterpillar cat 325 f l excavator (prefix yca) service repair manual (yca0000...dikskedmdm
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...shun96145luo
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, ensuring proper alignment and lubrication of parts. Special tools and procedures are required for some steps.
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and keys in their proper positions and applying sealant and grease as needed. The goal is to take the travel motor fully apart and then rebuild it correctly with all components returned to their original locations.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...f7useijdkdmd1
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and ensuring keys and pins are in their proper positions. The goal is to take the travel motor apart piece by piece and then rebuild it correctly during assembly.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...fjdkksmemd
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...f7siejdkdmd
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and ensuring keys and pins are in their proper positions. The goal is to take the travel motor apart piece by piece and then rebuild it correctly during assembly.
The document provides instructions for disassembling and assembling the travel motor of an excavator model 325F LCR. It describes 25 steps to disassemble the various components of the travel motor by removing seals, plates, pistons, springs and other parts. It then describes 11 steps for reassembling the components, including installing seals, bearings, pins and keys in the proper positions and applying grease or sealant as needed. Precise positioning of parts is emphasized for correct reassembly.
Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...dikskedmdm
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and ensuring keys and pins are in their proper positions. The goal is to take the travel motor apart piece by piece and then rebuild it correctly during assembly.
Clark C500, Y180 Forklift Service Repair Manual.pdfdjdksmmdmd
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and lists parts, components, and procedures for repair and maintenance. Copyrighted material is not to be distributed. The index includes sections on engines, transmissions, hydraulics, electrical systems, brakes, steering and other components. Safety practices and proper maintenance procedures are outlined to avoid injury and ensure safe operation.
Clark C500, Y250S Forklift Service Repair Manual.pdfdjdksmmdmd
This document contains a pictorial index and maintenance instructions for Clark forklifts. It is intended only for Clark dealers and should not be distributed. The document contains diagrams and descriptions of various forklift components and systems, grouped by number. Safety warnings and instructions for safe maintenance practices are also provided.
The document provides maintenance and safety information for a Clark lift truck model SM-560. It includes sections on safety signs and messages, user safe maintenance practices, and a planned maintenance program. The planned maintenance program outlines periodic inspections and maintenance tasks that should be performed, including inspecting nameplates, wheels and tires, controls, brakes, steering, batteries, and mechanisms. It stresses the importance of a clean lift truck and testing all functions before returning the truck to operation.
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This document is a service manual for Clark forklifts that contains information on safely maintaining the forklifts. It includes sections on safety procedures, periodic maintenance schedules, specifications for various parts, and procedures for servicing components such as motors, hydraulics, brakes, steering, and other systems. The manual uses a standardized grouping and numbering system to organize the content and make specific information easy to locate.
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Komatsu SK815-5 Skid Steer Loader Service Repair Manual (SN 37BF00902 and up)...djdksmmdmd
This shop manual provides instructions for servicing Komatsu skid-steer loaders models SK714-5, SK815-5, and SK815-5 turbo. It is divided into sections covering the machine's structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. Safety precautions are prominently featured to ensure workers' safety during repair operations.
John Deere Alternators & Starter Motors Service Repair Manual.pdfdjdksmmdmd
This document is a Component Technical Manual from Deere & Company that provides service information for alternators and starter motors. It contains sections on safety, general information, and electrical system basics. The safety section outlines proper procedures and precautions for working on electrical components, including preventing battery explosions, handling fluids safely, and wearing protective equipment.
John Deere 12PC Walk-Behind Mower Service Repair Manual.pdfdjdksmmdmd
This document contains sections and groups related to service information for John Deere 21-inch rear discharge walk-behind rotary mowers. It includes specifications for various mower models, repair specifications for engines and components, information on fuels and lubricants, and locations for serial numbers. The document outlines sections on general information, engine repair, fuel and air systems, electrical systems, power trains, tests and adjustments, and miscellaneous repair items. It provides technicians with the information needed to service the components, diagnose issues, and perform repairs on the mowers.
John Deere 12PB Walk-Behind Mower Service Repair Manual.pdfdjdksmmdmd
This document contains sections and groups related to service information for John Deere 21-inch rear discharge walk-behind rotary mowers. It includes specifications for various mower models, repair specifications for engines and components, information on fuels and lubricants, and locations for identifying serial numbers. The document outlines sections for engine repair, fuel/air systems, electrical systems, power trains, tests and adjustments, and miscellaneous repairs. It provides technicians with information needed for diagnosis, repair, and maintenance of the mowers.
John Deere 5E 2BV Blower Service Repair Manual.pdfdjdksmmdmd
The document provides specifications for the 5E and 2BV blowers, including engine details like displacement, bore, stroke, compression ratio, carburetor, lubrication, fuel, idle and operating speeds, starter, ignition system, spark plug, magneto air gap, and fuel tank capacities. It also lists the blower type as centrifugal and single stage.
John Deere 3-179D OEM Engine Service Repair Manual.pdfdjdksmmdmd
This document provides an overview and table of contents for a technical manual covering 300 Series OEM Engines. It includes:
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- Specification tables for torque values and engine data.
The manual is intended as a reference for experienced technicians servicing these engines, with concise instructions and specifications rather than theoretical background.
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1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
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3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
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3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
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The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and ensuring keys and pins are in their proper positions. The goal is to take the travel motor apart piece by piece and then rebuild it correctly during assembly.
1. The document provides step-by-step instructions for disassembling and assembling the travel motor of an excavator model 325F LCR.
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2. The disassembly procedure involves removing 24 components from the travel motor in a specific sequence.
3. The assembly procedure involves installing the components in the reverse order, with notes to ensure proper alignment and installation of keys and seals.
Caterpillar Cat 325F L Excavator (Prefix YCA) Service Repair Manual (YCA00001...f7siejdkdmd
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and ensuring keys and pins are in their proper positions. The goal is to take the travel motor apart piece by piece and then rebuild it correctly during assembly.
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Caterpillar cat 325 f lcr excavator (prefix yca) service repair manual (yca00...dikskedmdm
The document provides instructions for disassembling and assembling the travel motor of a 325F LCR excavator. It describes 25 steps to disassemble the travel motor by removing components like the head, fittings, plates, seals, pistons, and shaft. It then describes 11 steps for assembling the travel motor, including installing seals, bearings, springs, and ensuring keys and pins are in their proper positions. The goal is to take the travel motor apart piece by piece and then rebuild it correctly during assembly.
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Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
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Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
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Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
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Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325F LCR EXCAVATOR XAA
Configuration: 325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
325F Excavator Machine Systems
Media Number -UENR6794-05 Publication Date -01/09/2018 Date Updated -18/09/2018
i01894489
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8T-6699 Bolt 2
126-7183 Crossblock 1
126-7181 Sliding Plate 2
B 8H-0663 Bearing Puller Gp 1
Start By:
a. Remove the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Remove".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat®
products.
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3. Dispose of all fluids according to local regulations and mandates.
Note: Thoroughly clean the outside of the travel motor prior to disassembly.
1. Fasten the travel motor to a suitable lifting device in a vertical position. The weight of the
travel motor is approximately 60 kg (132 lb).
Illustration 1 g00510326
Note: Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Note: During the removal of head (2) from the body of the travel motor, be careful not to
damage the mating surfaces of the components.
2. Remove socket head bolts (1).
3. Remove head (2) from the body of the travel motor.
Illustration 2 g01000121
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4. Illustration 3 g01000122
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
4. Turn over head (2).
5. Remove O-ring seal (6), shims (5), port plate (4), and bearing (3) from the head.
6. Remove the check valve assemblies from the head.
Note: There is a retainer under spring (9). This retainer is a press fit in head (2). Do not
remove the retainer.
7. Insert a dowel rod with a small diameter into Hole (X). Tap the dowel rod with a plastic
hammer in order to remove spring (9), poppet (8) and seat (7) from the head.
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5. Illustration 4 g01000123
8. Remove fittings (10) and plugs (11) from the head. Remove the O-ring seal from each
fitting.
Illustration 5 g01000124
9. Remove O-ring seals (12) and washer set (13) from the body of the travel motor.
10. Use Tooling (A) and low air pressure to remove brake piston (14). Remove brake piston
(14) from the body of the travel motor.
Illustration 6 g01000127
11. Remove O-ring seal (15) from the brake piston. Remove backup ring (16) from the brake
piston.
12. Remove O-ring seal (17) from the brake piston. Remove backup ring (18) from the brake
piston.
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6. Illustration 7 g01000128
13. Remove piston guide (19), five friction plates (20), and the four steel plates from the body
of the travel motor.
Illustration 8 g01000129
14. Remove O-ring seal (21) from the piston guide. Remove backup ring (22) from the piston
guide.
Illustration 9 g01002383
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7. Note: Do not allow the components of barrel assembly (23) to come apart during the
removal from the travel motor. All of the components in the barrel assembly must be
reinstalled in the component's original location.
15. Slowly remove barrel assembly (23) from the body of the travel motor. Do not allow the
components to fall apart.
Illustration 10 g00510502
Note: Shoe retainer (24) and piston shoe assemblies (25) are serviced as a group. Prior to
the removal of the shoe retainer and the piston shoe assemblies from barrel (26), put
identification marks on piston shoe assemblies (25) for assembly purposes. Identification
marks are used to identify the piston shoe assembly's location in shoe retainer (24) and
barrel (26). The piston shoe assemblies must be reinstalled in the piston shoe assembly's
original bores in the shoe retainer and the barrel.
16. Remove shoe retainer (24) and piston shoe assemblies (25) from barrel (26). Separate the
piston shoe assemblies from the shoe retainer.
Illustration 11 g00510504
17. Remove guide (27), spacer (28), and springs (29) from the barrel.
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8. Illustration 12 g01000131
18. Remove cam plate (30) from the body of the travel motor.
Illustration 13 g00510550
19. Remove two keys (31) and the two locating pins (not shown) from the body of the travel
motor.
Illustration 14 g01000132
20. Remove O-ring seal (33) from the body of the travel motor.
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9. 21. Use a soft faced hammer to remove shaft assembly (34) from the body of the travel motor.
Remove the shaft assembly in the direction that is indicated by the arrow.
Illustration 15 g01000133
Illustration 16 g00510595
22. Remove retaining rings (35) from each side of bearing (36). Use Tooling (B) to remove
bearing (36). Push shaft (34) out of bearing (36) with a press.
Illustration 17 g01000136
23. Remove inner race (37) from shaft assembly (34).
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10. Illustration 18 g01000138
24. Remove lip seal (38) from the body of the travel motor.
Illustration 19 g00510605
25. Remove two stoppers (39) and the two pistons from the body of the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jun 12 21:25:57 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325F LCR EXCAVATOR XAA
Configuration: 325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
325F Excavator Machine Systems
Media Number -UENR6794-05 Publication Date -01/09/2018 Date Updated -18/09/2018
i01894672
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C 1P-0510 Driver Gp 1
D 5P-3413 Pipe Sealant 1
E 9S-3263 Thread Lock Compound 1
F 1U-6396 O-Ring Assembly Compound 1
G 5P-0960 Molybdenum Grease 1
1. Make sure that all of the components of the travel motor are thoroughly clean and free of
dirt and debris prior to assembly.
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12. Illustration 1 g00510595
2. Install retaining ring (35) in the groove on shaft assembly (34).
3. Raise the temperature of bearing (36). Install bearing (36) on shaft assembly (34). Install the
bearing until the bearing contacts the retaining ring.
4. Install the other retaining ring on the opposite side of bearing (36).
Illustration 2 g00510598
5. Install inner race (37) on the end of shaft assembly (34) until the inner race is seated against
the shoulder on the shaft assembly.
Illustration 3 g00651891
(a) Body
6. Use Tooling (D) to apply a thin coat on Surfaces (Y) of the body of the travel motor.
7. Use Tooling (C) in order to install lip seal (38).
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13. 8. Install lip seal (38) in the body of the travel motor. Install the lip seal so that the sealing lip
is facing in the direction that is shown. Make sure that the lip seal contacts the counterbore
in the body of the travel motor.
Note: Slowly rotate shaft assembly (34) during the installation in order to make sure that the
shaft assembly does not bind in the body of the travel motor.
9. Apply clean hydraulic oil on the lip of lip seal (38).
10. Use a press to install shaft assembly (34) in the body of the travel motor. Slowly rotate the
shaft during the installation in order to make sure that the shaft does not bind. Make sure
that the bearing on the shaft contacts the counterbore in the body of the travel motor.
Illustration 4 g00651960
NOTICE
The locating pin on each key is not centered. In order to prevent
damage to the barrel assembly during assembly of the travel motor, the
keys must be installed as shown. Also, the keys must be installed in the
key's original location in the body of the travel motor.
11. Install the two locating pins and two keys (31) in the body of the travel motor, as shown.
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14. Illustration 5 g00510547
12. Install cam plate (30) in the body of the travel motor in the cam plate's original location.
Make sure that the two pistons and two keys (31) in the body of the travel motor engage
properly with the cam plate.
Illustration 6 g00510504
13. Install springs (29) in the barrel. Install spacer (28) and guide (27) on the barrel.
Illustration 7 g00878253
14. Install piston shoe assemblies (25) in the piston shoe assembly's original bores in shoe
retainer (24).
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15. 15. Apply clean hydraulic oil in the bores of the barrel and on piston shoe assemblies (25).
Install the piston shoe assemblies with the shoe retainer in the piston shoe assembly's
original bore in barrel (26).
NOTICE
Make sure that the cam plate is correctly engaged with the two pistons
in the body of the travel motor prior to installing the barrel assembly.
When the body of the travel motor is tilted to allow the installation of
the barrel assembly, the cam plate can slide off of the two pistons. The
remaining parts of the travel motor can be assembled with the cam
plate in the incorrect position.
Extensive damage will result from the incorrect installation of the cam
plate. Follow the exact installation procedure to prevent damage.
16. Apply clean hydraulic oil on the sliding surfaces of the cam plate, on the piston shoe
assemblies and on the splined shaft of the travel motor.
Illustration 8 g00485953
17. Route a piece of strong string through an opening for the cam plate tension adjusters. Route
the string over the sliding surface of cam plate (30) and through the opposite opening for the
cam plate tension adjusters. Hold the string taut in order to keep cam plate (30) correctly
engaged with keys (31). Keep the string taut and position the body of the travel motor on the
body's side. Do not release the tension on the string at this time. Install barrel assembly (23)
as a unit on the shaft. Pull the string out of the body of the travel motor. It may be necessary
to pull the barrel assembly and the piston shoe assemblies away from the cam plate slightly
in order to release the string.
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16. Illustration 9 g00651967
18. Install O-ring seal (21) and backup ring (22) on piston guide (19), as shown.
Illustration 10 g00510356
19. Place the body of the travel motor in a vertical position.
20. Apply clean hydraulic oil on five friction plates (20) and the four steel plates. Install the
plates in alternating order in the body of the travel motor. Start with a friction plate and end
with a friction plate.
21. Install piston guide (19) in the body of the travel motor until the piston guide contacts the
counterbore in the body of the travel motor.
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17. Illustration 11 g00878297
Note: Make sure that brake piston (14) is thoroughly clean and free of dirt and debris.
22. Install O-ring seal (16). Install backup ring (15).
23. Install O-ring seal (17). Install backup ring (18).
24. Apply a thin coat of hydraulic oil on the surfaces of brake piston (14) which contact the
body of the travel motor. Install brake piston (14) in the body of the travel motor by hand. It
may be necessary to use a soft faced hammer to seat the brake piston correctly.
Illustration 12 g00878299
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18. Illustration 13 g01000124
25. Install washer set (13) in piston (14), as shown.
26. Install O-ring seals (12) in the body of the travel motor, as shown.
Illustration 14 g00510605
27. Install the two pistons and two stoppers (39) in the housing of the travel motor. Tighten the
stoppers to a torque of 140 ± 14 N·m (105 ± 10 lb ft).
Illustration 15 g00510351
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19. 28. Install the O-ring seals on fittings (10). Use Tooling (D) on the threads of fittings (10).
Install the fittings in the head, as shown.
29. Install plugs (11) in the head. Tighten each plug to a torque of 15 ± 2 N·m (11 ± 1 lb ft).
Illustration 16 g00510349
Illustration 17 g00510341
30. Use Tooling (E) on the threads of the check valves. Install the check valves in the head.
31. Install seat (7), poppet (8) and spring (9) in the head at Location (X).
32. Install O-ring seal (6) in the head, as shown.
33. Install bearing (3) in the head until the bearing contacts the counterbore in the cover.
34. Use Tooling (F) on port plate (4). Install the port plate in the port plate's original position on
the motor cover.
35. Use a shim or shims (5) so that the following requirements are met.
Note: During the following checks, turn the travel motor output shaft in a clockwise
direction.
a. The travel motor output shaft does not rotate with an applied torque of 440 N·m
(325 lb ft) or more with the parking brake release port open.
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20. b. The travel motor output shaft rotates with an applied torque of 29 N·m (21 lb ft) or
less when the parking brake release port is pressurized to 780 kPa (115 psi) with both
the inlet port and the outlet port open to the hydraulic oil tank.
Note: It may be necessary to remove head (2) several times in order to determine the correct
thickness of shim or shims (5) that are used to adjust the rolling torque of the travel motor
output shaft.
36. Use Tooling (G) on shims (5). Install the shim or shims on the head. The grease will hold
the shim or shims in place during the installation of the head. Install the head on the body of
the travel motor.
Illustration 18 g00510326
37. Place head (2) in the head's original position on the travel motor. Install socket head bolts
(1) that secure the head. Tighten the socket head bolts to a torque of 175 ± 18 N·m
(130 ± 13 lb ft).
NOTICE
To prevent possible damage to the travel motor, fill the unit with oil at
least to the fill port before operating the machine. Refer to the
Operation and Maintenance Manual for the correct oil specification.
End By:
a. Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install" in this
manual.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325F LCR EXCAVATOR XAA
Configuration: 325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
325F Excavator Machine Systems
Media Number -UENR6794-05 Publication Date -01/09/2018 Date Updated -18/09/2018
i07181285
Final Drive - Remove and Install
SMCS - 4050-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7611 Handle As 2
8S-7615 Pin As 2
283-1495 Stand Assembly 2
B 439-3939 Link Bracket As 2
C 154-6184 Forcing Bolt (M 20) 2
D - Loctite C5A Copper Anti-Seize -
Start By:
a. Separate the track assembly.
b. Remove the travel motor.
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22. Illustration 1 g00489826
Typical Example
Note: Adjust the height of Tooling (A) so that there is sufficient clearance between the
sprocket and the track for the removal of the final drive.
1. Lift the side of the machine to install Tooling (A) under the frame, as shown.
Illustration 2 g00712767
Typical Example
2. Fasten Tooling (B) and a suitable lifting device to final drive (1), as shown. Put a slight
lifting tension on the final drive.
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23. Illustration 3 g00712737
Note: Mark the orientation of bolt holes (2) for the travel motor for installation purposes.
3. Remove bolts (3) and the washers from the final drive.
Illustration 4 g00712749
4. Use Tooling (C) to remove the final drive from the frame.
5. Carefully remove final drive (1). The weight of final drive (1) and the sprocket is
approximately 312 kg (688 lb).
6. Remove Tooling (C) from the frame.
Installation Procedure
1. Install final drive (1) in the reverse order of removal.
a. Before assemble, remove all compounds, oil, and dust from the female threads
washers
b. Apply Tooling (D) to the threads of bolts (3) and tighten to a torque of 150 ± 25 N·m
(111 ± 18 lb ft) and turn an additional angle of 60 ± 5 degrees.
c. Refer to Service Magazine, M0083843, "An Improved Bolt Tightening Procedure for
the Critical Joints Is Now Used On All Excavators" for more detail information.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325F LCR EXCAVATOR XAA
Configuration: 325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine
Disassembly and Assembly
325F Excavator Machine Systems
Media Number -UENR6794-05 Publication Date -01/09/2018 Date Updated -18/09/2018
i06586042
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 439-3938 Link Bracket 2
C 154-6181 Forcing Bolt 1
D 439-3940 Link Bracket 2
E
5F-7366 Forcing Bolt 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F - Loctite 5127 1
Start By:
a. Remove the final drive.
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25. Note: Cleanliness is an important factor. Before the disassembly procedure, thoroughly
clean the exterior of the component. This action will prevent dirt from entering the internal
mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
Typical Example
4. Remove the setscrews from cover (2), and fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
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28. 10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
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325F L Excavators XAA00001-UP (MACHINE) POWERED BY C4.4 Engine(SEBP7...
2020/6/12
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