The document provides step-by-step instructions to disassemble a final drive assembly for a 325D L excavator. It begins by removing the final drive and cleaning it. Then key components like the cover, carrier assembly, ring gears, and housing are detached using various tools. Disassembly concludes by extracting seals, pins, and bearings from the remaining housings. Cleanliness is emphasized throughout to prevent dirt from contaminating internal parts.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...prmy389342
The document provides instructions to disassemble a final drive for a 324D L excavator. It involves removing over 30 individual parts in a specific sequence, including covers, gears, carriers, shafts, seals, and housings. Cleanliness is important to prevent dirt from entering during disassembly. Many parts need to be removed using specialized tools like retaining ring pliers, press machines, and lifting devices due to the weights of components ranging from 30 to 312 kg. Detailed illustrations are provided to identify each part.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...f7fujksekmdm8u
The document provides instructions for disassembling the final drive of a 324D L excavator. Key steps include:
1. Marking the final drive sections and fastening it to a repair stand.
2. Removing the cover bolts and setscrews, then lifting the cover off using tooling.
3. Removing bolts from the gear, checking the plate, and removing plugs from the cover.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...ufjksemd8ujd
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked for proper reinstallation. Weights of removed parts are provided.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...8ufjsekddm8u
The document provides instructions for disassembling the final drive of a 324D L excavator. It lists required tools and a 33 step procedure that includes removing the final drive, cover, carrier assembly components, ring gears, and other internal parts. Disassembly requires the use of various tools, lifting devices, and forcing screws to separate components by driving out pins, removing bolts, and prying parts away from housings. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual Instant D...shanruliu7360
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, washers, seals, and other components. Key parts that are disassembled include the cover, carrier assemblies, planetary gears, and housings. Cleanliness is emphasized throughout the procedure.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual Instant D...kubei069369925
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked for proper reinstallation. Weights of removed parts are provided.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...f8uesjdkdmdm
The document provides instructions for disassembling the final drive of a 324D L excavator. It lists required tools and a 33 step procedure involving removing bolts, gears, plates, seals, and housing components using various tools. Key components dismantled include the cover, carrier assembly, ring gears, sun gears, and housings. Cleanliness is emphasized and alignment marks should be made for reassembly.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...jdkskmdmdm
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked for proper reinstallation. Weights of removed parts are provided.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...prmy389342
The document provides instructions to disassemble a final drive for a 324D L excavator. It involves removing over 30 individual parts in a specific sequence, including covers, gears, carriers, shafts, seals, and housings. Cleanliness is important to prevent dirt from entering during disassembly. Many parts need to be removed using specialized tools like retaining ring pliers, press machines, and lifting devices due to the weights of components ranging from 30 to 312 kg. Detailed illustrations are provided to identify each part.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...f7fujksekmdm8u
The document provides instructions for disassembling the final drive of a 324D L excavator. Key steps include:
1. Marking the final drive sections and fastening it to a repair stand.
2. Removing the cover bolts and setscrews, then lifting the cover off using tooling.
3. Removing bolts from the gear, checking the plate, and removing plugs from the cover.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...ufjksemd8ujd
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked for proper reinstallation. Weights of removed parts are provided.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...8ufjsekddm8u
The document provides instructions for disassembling the final drive of a 324D L excavator. It lists required tools and a 33 step procedure that includes removing the final drive, cover, carrier assembly components, ring gears, and other internal parts. Disassembly requires the use of various tools, lifting devices, and forcing screws to separate components by driving out pins, removing bolts, and prying parts away from housings. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual Instant D...shanruliu7360
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, washers, seals, and other components. Key parts that are disassembled include the cover, carrier assemblies, planetary gears, and housings. Cleanliness is emphasized throughout the procedure.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual Instant D...kubei069369925
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked for proper reinstallation. Weights of removed parts are provided.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...f8uesjdkdmdm
The document provides instructions for disassembling the final drive of a 324D L excavator. It lists required tools and a 33 step procedure involving removing bolts, gears, plates, seals, and housing components using various tools. Key components dismantled include the cover, carrier assembly, ring gears, sun gears, and housings. Cleanliness is emphasized and alignment marks should be made for reassembly.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...jdkskmdmdm
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked for proper reinstallation. Weights of removed parts are provided.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual Instant D...rishang96299
The document provides instructions for disassembling a final drive on an excavator. It lists required tools and a multi-step process involving removing bolts, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations later. Various components like covers, gears and carriers are removed using lifting devices due to their significant weights ranging from 30-312 kg.
Caterpillar cat 324 d l excavator (prefix jjg) service repair manual (jjg0000...ujdkdkdmdm
The document provides instructions for disassembling the final drive of a 324D L excavator. It lists required tools and a 33 step procedure involving removing bolts, gears, plates, seals, and housing components using various tools. Key components dismantled include the cover, carrier assembly, ring gears, sun gears, and housings. Cleanliness is emphasized and weights of parts are provided.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...km7seydwuhdw
The document provides instructions for disassembling the final drive of a 324D L excavator. Key steps include:
1. Marking the final drive sections and fastening the drive to a repair stand.
2. Removing the cover bolts and setscrews, then lifting the cover off using tooling.
3. Removing bolts from the gear, checking the plate, and removing plugs from the cover.
Caterpillar cat 324 d l excavator (prefix jjg) service repair manual (jjg0000...fjskekazswdmme
The document provides instructions to disassemble a final drive for a 324D L excavator. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts, seals, gears, washers, and bearings from the final drive cover and carrier assemblies.
3. Using tools like retaining ring pliers and a press to remove additional components from within the assemblies.
4. Disassembling the carrier assemblies by driving out spring pins, removing thrust washers and planetary gears.
Caterpillar cat 324 d l excavator (prefix jjg) service repair manual (jjg0000...fjskekdmmem
The document provides instructions to disassemble a final drive for an excavator in 31 steps. It begins by removing the final drive assembly and cover, then disassembles the internal gears and carrier assemblies. Planetary gears, shafts, bearings and other small parts are removed from the carrier assemblies using punches and presses. Cleanliness is important to prevent dirt from entering during reassembly.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...f8uesjdkdmdm
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to remove parts like the cover, carrier assembly, ring gears, and seals. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...km7seydwuhdw
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...ufjksemd8ujd
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Remove the cover from the final drive assembly by lifting it with tooling.
2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover from the final drive assembly by lifting it with tooling.
2. Remove bolts and internal gear components from the cover.
3. Inspect and replace the check plate if wear is shown, and remove plugs from the cover.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...8ufjsekddm8u
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover from the final drive assembly by lifting it with tooling.
2. Remove bolts and internal gear components from the cover.
3. Inspect and replace the check plate if wear is shown. Remove plugs from the cover.
The document provides instructions to disassemble a final drive for an excavator. Key steps include:
1. Removing the final drive cover and gears.
2. Removing the carrier assembly and planetary gears.
3. Using presses and tools to remove shafts, gears, and bearings from the housing and carrier assembly.
Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations.
Caterpillar Cat 345C and 345C L Hydraulic Excavator (Prefix PJW) Service Repa...fijsekkdmdm2w
The document provides assembly instructions for a final drive on an excavator model 345C. It involves 17 steps including installing bearing cups, applying anti-seize compound, installing various seals and gears, and adjusting bearing preload using shims. Precision is required to prevent damage to seals and ensure proper engagement of gears. Lifting devices and care are needed due to components weighing up to 127 kg.
Caterpillar Cat 345C and 345C L Excavator (Prefix TBA) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling a travel motor. It lists 31 steps to disassemble the motor by removing components like the head, plates, seals, pins, pistons and housing pieces. Identification marks should be made on parts for reassembly. Cleaning is important to prevent contamination. The assembly procedure is not described.
Caterpillar Cat 345D L Excavator (Prefix BYC) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for removing and installing various components of the rear gear group and flywheel on a C13 engine, which powers a 345D L excavator. The procedures include removing the electric starting motor, flywheel, rear crankshaft seal, and other rear gear components. Detailed illustrations show the components and tools used. Precautions are provided to properly support heavy components and contain fluids.
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The document provides instructions for disassembling the final drive of a 324D L excavator. Key steps include:
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Caterpillar cat 324 d l excavator (prefix jjg) service repair manual (jjg0000...fjskekazswdmme
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Caterpillar cat 324 d l excavator (prefix jjg) service repair manual (jjg0000...fjskekdmmem
The document provides instructions to disassemble a final drive for an excavator in 31 steps. It begins by removing the final drive assembly and cover, then disassembles the internal gears and carrier assemblies. Planetary gears, shafts, bearings and other small parts are removed from the carrier assemblies using punches and presses. Cleanliness is important to prevent dirt from entering during reassembly.
The document provides instructions to disassemble a final drive assembly in 3 steps:
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Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
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Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly in 3 steps:
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Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly in 3 steps:
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Caterpillar Cat 324D and 324D L Excavator (Prefix T2D) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
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Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...f8uesjdkdmdm
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The document provides instructions to disassemble a final drive. Key steps include:
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Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...km7seydwuhdw
The document provides instructions to disassemble a final drive. Key steps include:
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The document provides instructions to disassemble a final drive assembly in 3 steps:
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2) Remove bolts and internal gear components from the cover.
3) Remove O-rings from plugs that were in the cover.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover from the final drive assembly by lifting it with tooling.
2. Remove bolts and internal gear components from the cover.
3. Inspect and replace the check plate if wear is shown, and remove plugs from the cover.
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
The document provides instructions to disassemble a final drive. Key steps include:
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1. Removing the final drive cover and gears.
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This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to disassemble the pump by removing components like bolts, sensors, valves, springs, pistons, gears, and bearings. The assembly section lists 48 steps to reinstall these components in reverse order, noting the need to heat some bearings before installation and ensure proper placement of pins, seals, and other parts. Precautions are provided for releasing spring forces. Required tools include various pliers, pins, and links to aid in removal and installation of components.
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This document provides instructions for disassembling and assembling the torque converter and transmission of a 938F wheel loader. It describes removing over 20 components of the torque converter including the transmission cover, driver gear, stator carrier, and retaining rings. It then details disassembling the transmission by removing the shafts, gears, clutch plates, seals, and over 15 additional parts. The goal is to allow maintenance and repair of these core powertrain systems.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
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2. Removing the cover, gears, spacers, and carrier assemblies.
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This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It lists the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, applying seals and retaining compound, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or excess oil consumption.
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This document provides instructions for disassembling and assembling the torque converter and transmission of a Caterpillar 938F wheel loader. It details removing over 40 individual parts in 21 steps to disassemble the torque converter. A further 44 steps describe disassembling the transmission by removing components like shafts, gears, seals, and clutches. Precise tools and lifting devices are specified to carefully remove heavy parts. Reassembly is outlined in reverse order with notes to check components for wear and replace as needed.
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This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs to clean all parts thoroughly, apply lubricants, and install the parts in the reverse order of disassembly while ensuring proper alignment and torque specifications are followed. Tools required include a transmission repair stand, link brackets, retaining ring pliers, and other specialized tools.
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2. Removing various seals, springs, spools, and other internal parts from the pump housing and head.
3. Checking the preload on bearings during assembly by measuring clearance between the pump head and housing.
4. Cleaning all parts thoroughly before assembly and applying a light oil film. Precise alignment of marked components is important.
This document provides instructions for disassembling and assembling axle shaft assemblies for a 938F wheel loader. It describes removing components like the axle housing groups, axle shaft assembly, planetary carrier assembly, and installing new components in reverse order. Key steps include using various tools to remove retaining rings, planetary gears, and installing new bearings and seals at specified temperatures while ensuring proper torque specifications are met.
The document provides instructions for removing and installing fuel injection pumps on a Caterpillar 3406C diesel engine. Key steps include using various tools to hold components in place, loosening and removing bushings, seals and pumps. Reinstallation involves aligning pins and slots, installing spacers and seals correctly, and checking rack travel measurements to ensure proper installation. The document also describes disassembling and assembling the fuel injection pumps and fuel injection pump housing.
The document provides step-by-step instructions for disassembling and assembling the final drives of a 350L excavator. Key steps include removing the final drives and travel motors, disassembling the internal components of the final drives which include multiple planetary gear sets, carriers, and a sun gear, and then reassembling the final drives in reverse order. Proper cleaning, application of lubricants, and torque specifications are noted throughout to ensure correct reassembly.
Caterpillar Cat 345D L Excavator (Prefix RAE) Service Repair Manual Instant D...fijsekkdmdm2w
This document provides instructions for disassembling and assembling the travel motor of a 345D L excavator. It lists the required tools and gives step-by-step instructions for removing components like the head, brake piston, rotating group, and seals. The instructions describe taking identifying marks on parts and cleaning components to prevent contamination. Reassembly is done in reverse order.
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2. Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 154-6181 Forcing Screw 1
D 138-7574 Link Bracket 2
E
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F 1U-8846 Gasket Sealant 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
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3. 3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
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4. Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
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5. Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
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6. Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
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7. Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate the two ring gears (17).
Note: The two ring gears are held together with Tooling (F). It may be necessary to heat the
ring gears in order to soften the sealant. Do not heat over 135 °C (275 °F) for more than
thirty minutes.
Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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8. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
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9. Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from the main housing (18) once gear (26) is
removed. Make sure that the motor housing is supported.
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10. Illustration 20 g00708211
25. Remove shims (27) from the main housing.
Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from the motor housing (28). The combined weight of main housing (18) and the
final drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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11. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Jun 5 12:08:25 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D L EXCAVATOR T2S
Configuration: 325D L Hydraulic Excavator T2S00001-UP (MACHINE) POWERED BY C-7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i02783051
Final Drive - Disassemble
SMCS - 4050-015
S/N - A3R1-1021
S/N - AZP1-UP
S/N - DBH1-UP
S/N - EJC1-643
S/N - GBR1-UP
S/N - GPB1-801
S/N - JJG1-813
S/N - KBE1-UP
S/N - LAB1-415
S/N - LAL1-250
S/N - MCL1-201
S/N - NAC1-250
S/N - PAL1-UP
S/N - PKE1-814
S/N - SCR1-774
S/N - SYM1-617
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13. S/N - T2D1-322
S/N - T2S1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 194-3878 Spanner Socket 1
E 138-7574 Link Bracket 2
F
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
G
1U-7600 Slide Hammer Puller Gp 1
8T-0266 Bolt 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
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14. Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The weight of the final drive assembly is
approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. Remove the cover. The weight of the cover is approximately 32 kg
(70 lb).
Illustration 3 g00879362
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15. 5. Remove bolts (3). Remove gear (5). Check plate (6). Replace plate (6) if wear is shown.
Remove plugs (4) from cover (2).
Illustration 4 g00879365
6. Remove O-ring seal (7) from plugs (4).
Illustration 5 g00780428
7. Remove gear (8). Remove spacer (9).
Illustration 6 g00780432
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16. 8. Remove retaining ring (10) with Tooling (C). Remove washer (11). Remove gear (12).
Remove bearing assembly (13). Remove second washer (11).
9. Repeat Step 8 for the remaining two gear assemblies.
Illustration 7 g00781401
10. Remove retaining ring (14).
Illustration 8 g00781407
11. Remove carrier assembly (15).
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17. Illustration 9 g01389593
12. Use a suitable press in order to remove the shafts from carrier assembly (15).
Illustration 10 g00781412
13. Remove gear (16). Remove spacer (17).
Illustration 11 g00781466
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18. 14. Remove retaining ring (18).
15. Remove carrier assembly (19).
Illustration 12 g00879368
16. Disassemble carrier assembly (19), as follows.
a. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 13 g00781476
b. Remove planetary shaft (21).
c. Remove spring pin (20) from planetary shaft (21) with a hammer and a punch.
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19. Illustration 14 g00781516
d. Remove thrust washers (22) and planetary gear (24) from the carrier assembly.
e. Remove bearing (23) from planetary gear (24).
17. Repeat Steps 16.a through 16.e for the other two planetary.
Illustration 15 g00781529
18. Remove gear (25). Remove spacer (26).
Illustration 16 g00781559
19. Remove carrier assembly (27).
20. Use two people to remove carrier assembly (27). The weight of the carrier assembly is
approximately 38 kg (85 lb).
21. Disassemble carrier assembly (27), as follows.
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20. Illustration 17 g00781719
a. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
Illustration 18 g00781601
b. Remove planetary shaft (28).
c. Remove spring pin (29) from planetary shaft (28) with a hammer and a punch.
Illustration 19 g00781607
d. Remove thrust washers (30) and planetary gear (32) from the carrier assembly.
e. Remove two bearings (31) from the planetary gear.
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21. 22. Repeat Steps 21.a through 21.e for the other two planetary gears.
Illustration 20 g00781730
23. Use two people to remove gear (33). The weight of gear is approximately 41 kg (90 lb).
Illustration 21 g00781807
24. Remove O-ring seal (34).
Illustration 22 g01147650
25. Remove bolts (35A) and plates (35B).
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22. Illustration 23 g01147651
26. Use Tooling (G) to remove dowel (37) from stopper plate (35).
Illustration 24 g01147759
27. Secure Tooling (D) to stopper plate (35). Use Tooling (D) to remove stopper plate (35).
Illustration 25 g01147930
28. Use Tooling (E) and a suitable lifting device to remove housing (36). The weight of housing
(36) is approximately 100 kg (220 lb).
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23. Illustration 26 g01147951
29. Remove Duo-Cone seal (39A) from housing (38).
Illustration 27 g01147975
Illustration 28 g01147934
30. Remove Duo-Cone seal (39B) from housing (36).
31. Use Tooling (F) in order to remove bearings (40) and (41) from housing (36).
32. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D L EXCAVATOR T2S
Configuration: 325D L Hydraulic Excavator T2S00001-UP (MACHINE) POWERED BY C-7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i03949150
Final Drive - Assemble
SMCS - 4050-016
S/N - A3R1-UP
S/N - AZP1-UP
S/N - BFC1-UP
S/N - BYS1-UP
S/N - CZF1-UP
S/N - DBH1-UP
S/N - DJF1-UP
S/N - DTZ1-UP
S/N - EBM1-UP
S/N - EJC1-UP
S/N - GBR1-UP
S/N - GPB1-UP
S/N - GPK1-UP
S/N - JAT1-UP
S/N - JHJ1-UP
S/N - JJG1-UP
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26. A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
D 138-7574 Link Bracket 2
G 126-3994 Duo-Cone Seal Installer 1
H 5P-3931 Anti-Seize Compound
F 1U-8846 Gasket Sealant
Note: Cleanliness is an important factor. Before assembly, all parts should be cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry
parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement. All disassembly and all
assembly procedures must be performed on a clean work surface and in a clean hydraulic
area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound
during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Install the final drive sprocket if the sprocket was removed from the main housing.
2. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Illustration 1 g00708215
3. Apply Tooling (H) to the outer diameter of the bearings.
4. Install bearings (32) and (33) in main housing (18) with a suitable press.
5. Make sure that bearing (32) and bearing (33) contact the counterbore in the main housing.
6. Use the following procedure to preload the bearings and determine the correct thickness of
shims.
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27. Illustration 2 g00713058
a. Fasten Tooling (D) and a suitable lifting device to main housing (18) . Install the main
housing on the motor housing.
b. Put the main housing and the motor housing in a suitable press.
Illustration 3 g00709278
(a) Bearing surface
(b) Housing surface
c. Use a suitable press and a spacer in order to apply a load of 4000 kg (8818.5 lb) on
the bearings. Rotate the housing in order to seat the bearings.
d. Reduce the load on the bearings to 1000 ± 100 kg (2204.6 ± 220.5 lb).
e. Use a depth micrometer in order to measure the step length between the bearing
surface and the housing surface. Take measurements at several different locations
around the housing. Compute the average of the measured dimensions and record the
number. Call this Dimension (Y) .
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28. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
29. Illustration 4 g00709276
f. Use a depth micrometer in order to measure the step length of the coupling gear (26) .
Take measurements at several different locations around the gear. Compute the
average of the measured dimensions and record the number. Call this Dimension (X) .
g. The thickness of the shims is equal to (X - Y) ± 0.05 mm (0.002 inch).
Note: Use no more than two shims. If two shims are required, install the thinner shim
next to the gear.
h. Remove the main housing from the motor housing.
Illustration 5 g01021370
7. Use Tooling (G) in order to install Duo-Cone seal (31) in main housing (18) . Refer to
Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal seals.
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