The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking the final drive assembly and securing it to a repair stand.
2. Removing the cover and internal gears and shafts.
3. Disassembling the carrier assemblies by pressing out shafts and removing thrust washers and bearings.
Caterpillar cat 325 d l excavator (prefix azp) service repair manual (azp0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a 33-step procedure that includes removing components like the final drive, cover, gears, seals, and housing pieces. Cleanliness is important during disassembly. Parts must be reinstalled in their original locations and lifting is required as component weights range from 30 to 688 pounds.
Caterpillar cat 325 d l excavator (prefix azp) service repair manual (azp0000...fjsekdmmeed
The document provides disassembly instructions for a final drive in 3 steps:
1. Remove the final drive from the machine and disassemble the cover assembly.
2. Disassemble the carrier assembly by removing gears, shafts, washers and bearings.
3. Separate the main housing from the motor housing and remove remaining components.
Cleanliness is important and tools are required to lift and separate heavy parts.
Caterpillar cat 325 d excavator (prefix azp) service repair manual (azp00001 ...fjskeazqkkdmme
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a 33-step procedure involving removing components like the final drive, cover, gears, seals, and housing pieces. Cleanliness is important during disassembly to prevent dirt entry. Weights of removed parts are provided, ranging from 14 to 312 kg.
Caterpillar Cat 325D and 325D L Excavator (Prefix DBH) Service Repair Manual ...zan2736ban
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing in over 30 numbered steps. Precautions are given to mark parts locations and support heavy components during removal. Required tools include lifting devices, brackets, and pullers to separate pieces.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...jdkskmmdmd1
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D and 325D L Excavator (Prefix DBH) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...ufs89eodkdmdm
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
Caterpillar cat 325 d l excavator (prefix azp) service repair manual (azp0000...hfjsekekmmd
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a 33-step procedure that includes removing components like the final drive, cover, gears, seals, and housing pieces. Cleanliness is important during disassembly. Parts must be reinstalled in their original locations and lifting is required as component weights range from 30 to 688 pounds.
Caterpillar cat 325 d l excavator (prefix azp) service repair manual (azp0000...fjsekdmmeed
The document provides disassembly instructions for a final drive in 3 steps:
1. Remove the final drive from the machine and disassemble the cover assembly.
2. Disassemble the carrier assembly by removing gears, shafts, washers and bearings.
3. Separate the main housing from the motor housing and remove remaining components.
Cleanliness is important and tools are required to lift and separate heavy parts.
Caterpillar cat 325 d excavator (prefix azp) service repair manual (azp00001 ...fjskeazqkkdmme
The document provides instructions for disassembling a service repair manual for excavator models 325D and 325D L. It lists required tools and a 33-step procedure involving removing components like the final drive, cover, gears, seals, and housing pieces. Cleanliness is important during disassembly to prevent dirt entry. Weights of removed parts are provided, ranging from 14 to 312 kg.
Caterpillar Cat 325D and 325D L Excavator (Prefix DBH) Service Repair Manual ...zan2736ban
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing in over 30 numbered steps. Precautions are given to mark parts locations and support heavy components during removal. Required tools include lifting devices, brackets, and pullers to separate pieces.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...jdkskmmdmd1
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D and 325D L Excavator (Prefix DBH) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...ufs89eodkdmdm
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...f7usuejkdkddm3
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...pwg56547003
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D and 325D L Excavator (Prefix DBH) Service Repair Manual ...fujkskemdmdm4r
The document provides step-by-step instructions for disassembling the final drive of an excavator. It lists 33 steps including removing bolts, washers, gears, and other components using various tools. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked for proper reinstallation. Weights of removed parts are provided ranging from approximately 30 to 312 kg.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...f8sejdkdmdijd
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing in over 30 numbered steps. Precautions are given to mark parts locations and handle heavy components with lifting devices.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
Caterpillar Cat 325D and 325D L Excavator (Prefix DBH) Service Repair Manual ...fijsekkdmdm2w
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing in over 30 numbered steps. Precautions are given to mark parts locations and handle heavy components with lifting devices.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing in over 30 numbered steps, with illustrations provided. Proper tools and safety precautions are noted throughout the detailed disassembly process.
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using tools to install the bushing, idler shaft, idler gear, thrust plate, washer, and idler gear bolt while ensuring proper gear alignment and backlash. Tolerances for backlash and clearances are provided.
This document provides instructions for disassembling and assembling the travel motor of 324E and 324E LN excavators. The disassembly process involves removing 28 components from the travel motor in 27 steps. The assembly process reverses the disassembly with 28 steps and provides guidance on cleaning, lubricating, and installing components in the correct orientation. Tools required include retaining ring pliers, drivers, pullers, and adapters to securely hold components during disassembly and assembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator, including:
1) Removing the idler gear from the front gear group by removing the bolt and washer securing it to the idler shaft and pulling it off using a puller tool.
2) Instructions specify ensuring timing marks are aligned before removal to maintain proper timing of gears.
3) Detailed steps and illustrations guide removal of additional components like the flywheel housing, crankshaft pulley, and crankshaft front seal. Tools and safety precautions are also listed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of potential injuries from parts under spring tension or residual fluid pressure. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...jdkskmdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting the tools required and proper installation of seals, bearings, and retaining rings. Precautions are included for released spring forces during disassembly and heating components during assembly.
Caterpillar Cat 330F L Excavator (Prefix GHT) Service Repair Manual (GHT00001...jdkskmdmdm
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and ensuring fluids are contained.
This document provides assembly instructions for repairing a hydraulic pump in 3 steps:
1. Install various internal components like bearings, seals, and pistons into the pump housing.
2. Attach the pump housing to the pump head and install additional external components.
3. Assemble the pump control mechanism by installing springs, pistons, and covers.
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, and vibration damper and pulley. Tools and torque specifications are listed for each procedure.
2. Removing the crankshaft rear seal involves drilling holes in the seal and pulling it out with a slide hammer tool. Installing the new seal uses a seal installation tool.
3. Removing the flywheel housing first requires removing mounting bolts and the flywheel. Installing applies sealant and mounts the housing with bolts.
4. Instructions are provided to remove the crankshaft front
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for removing and installing components like the vibration damper, pulley, flywheel housing and rear seal carrier. Precise tools and cleaning of parts is emphasized.
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Similar to Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001 and up).pdf
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...f7usuejkdkddm3
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...pwg56547003
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
Caterpillar Cat 325D and 325D L Excavator (Prefix DBH) Service Repair Manual ...fujkskemdmdm4r
The document provides step-by-step instructions for disassembling the final drive of an excavator. It lists 33 steps including removing bolts, washers, gears, and other components using various tools. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be marked for proper reinstallation. Weights of removed parts are provided ranging from approximately 30 to 312 kg.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...f8sejdkdmdijd
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing in over 30 numbered steps. Precautions are given to mark parts locations and handle heavy components with lifting devices.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
Caterpillar Cat 325D and 325D L Excavator (Prefix DBH) Service Repair Manual ...fijsekkdmdm2w
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing in over 30 numbered steps. Precautions are given to mark parts locations and handle heavy components with lifting devices.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing in over 30 numbered steps, with illustrations provided. Proper tools and safety precautions are noted throughout the detailed disassembly process.
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
The document provides instructions to disassemble a final drive for excavator models 325D and 325D L. It involves 33 steps including removing bolts, gears, seals, carriers, shafts, washers and bearings. Cleanliness is important to prevent dirt entering during reassembly. Tools include a transmission repair stand, link brackets, retaining ring pliers, and a slide hammer puller. The procedure separates the final drive into individual components for repair or replacement.
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Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using tools to install the bushing, idler shaft, idler gear, thrust plate, washer, and idler gear bolt while ensuring proper gear alignment and backlash. Tolerances for backlash and clearances are provided.
This document provides instructions for disassembling and assembling the travel motor of 324E and 324E LN excavators. The disassembly process involves removing 28 components from the travel motor in 27 steps. The assembly process reverses the disassembly with 28 steps and provides guidance on cleaning, lubricating, and installing components in the correct orientation. Tools required include retaining ring pliers, drivers, pullers, and adapters to securely hold components during disassembly and assembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator, including:
1) Removing the idler gear from the front gear group by removing the bolt and washer securing it to the idler shaft and pulling it off using a puller tool.
2) Instructions specify ensuring timing marks are aligned before removal to maintain proper timing of gears.
3) Detailed steps and illustrations guide removal of additional components like the flywheel housing, crankshaft pulley, and crankshaft front seal. Tools and safety precautions are also listed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of potential injuries from parts under spring tension or residual fluid pressure. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...jdkskmdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting the tools required and proper installation of seals, bearings, and retaining rings. Precautions are included for released spring forces during disassembly and heating components during assembly.
Caterpillar Cat 330F L Excavator (Prefix GHT) Service Repair Manual (GHT00001...jdkskmdmdm
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and ensuring fluids are contained.
This document provides assembly instructions for repairing a hydraulic pump in 3 steps:
1. Install various internal components like bearings, seals, and pistons into the pump housing.
2. Attach the pump housing to the pump head and install additional external components.
3. Assemble the pump control mechanism by installing springs, pistons, and covers.
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, and vibration damper and pulley. Tools and torque specifications are listed for each procedure.
2. Removing the crankshaft rear seal involves drilling holes in the seal and pulling it out with a slide hammer tool. Installing the new seal uses a seal installation tool.
3. Removing the flywheel housing first requires removing mounting bolts and the flywheel. Installing applies sealant and mounts the housing with bolts.
4. Instructions are provided to remove the crankshaft front
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for removing and installing components like the vibration damper, pulley, flywheel housing and rear seal carrier. Precise tools and cleaning of parts is emphasized.
This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs technicians to clean all parts thoroughly, apply lubricants where specified, and install over 30 parts into the final drive housing in the reverse order of disassembly using various tools. Technicians are advised to replace all seals, gaskets and O-rings during assembly and to keep all parts clean.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components like the key, cover, port plate, bearings, plugs, sleeves, pistons and housing. The assembly procedure describes 16 steps including pressing components, installing seals, pins and rings in the proper order and orientation to rebuild the piston motor. Cleanliness and applying a light oil film to parts is emphasized throughout.
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes how to remove and install the flywheel, crankshaft rear seal, rear seal carrier, and flywheel housing. The procedures include lists of required tools and step-by-step instructions describing how to remove each component and install the replacement parts. Safety notices are provided to keep parts clean and contain fluids appropriately during the repair work.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...jdkskmdmdm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
1) The document provides disassembly instructions for components of a 313D excavator including the final drive, travel motor, counterbalance valve, and traction control valve.
2) It lists required tools and safety precautions and provides a step-by-step process to remove each part, noting identification marks and order of components.
3) Detailed illustrations accompany each step to show how to remove components like sprockets, valves, springs, gears, plates, and seals. Proper handling and storage of fluids is also addressed.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jdkskmdmdm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...jdkskmdmdm
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
This document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 312D2 GC excavator. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like sprockets, valves, gears, plates, seals and more. Safety notices are included to warn of hazards like hydraulic pressure, heavy lifting, and released spring forces. The extensive instructions allow for complete disassembly of the specified systems for inspection or repair.
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2. Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 154-6181 Forcing Screw 1
D 138-7574 Link Bracket 2
E
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F 1U-8846 Gasket Sealant 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
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3. 3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
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4. Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
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5. Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
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6. Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
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7. Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate the two ring gears (17).
Note: The two ring gears are held together with Tooling (F). It may be necessary to heat the
ring gears in order to soften the sealant. Do not heat over 135 °C (275 °F) for more than
thirty minutes.
Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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8. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
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9. Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from the main housing (18) once gear (26) is
removed. Make sure that the motor housing is supported.
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10. Illustration 20 g00708211
25. Remove shims (27) from the main housing.
Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from the motor housing (28). The combined weight of main housing (18) and the
final drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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11. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri May 22 11:49:59 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D L EXCAVATOR AZP
Configuration: 325D & 325D L Excavators AZP00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i02783051
Final Drive - Disassemble
SMCS - 4050-015
S/N - A3R1-1021
S/N - AZP1-UP
S/N - DBH1-UP
S/N - EJC1-643
S/N - GBR1-UP
S/N - GPB1-801
S/N - JJG1-813
S/N - KBE1-UP
S/N - LAB1-415
S/N - LAL1-250
S/N - MCL1-201
S/N - NAC1-250
S/N - PAL1-UP
S/N - PKE1-814
S/N - SCR1-774
S/N - SYM1-617
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13. S/N - T2D1-322
S/N - T2S1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 194-3878 Spanner Socket 1
E 138-7574 Link Bracket 2
F
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
G
1U-7600 Slide Hammer Puller Gp 1
8T-0266 Bolt 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
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14. Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The weight of the final drive assembly is
approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. Remove the cover. The weight of the cover is approximately 32 kg
(70 lb).
Illustration 3 g00879362
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15. 5. Remove bolts (3). Remove gear (5). Check plate (6). Replace plate (6) if wear is shown.
Remove plugs (4) from cover (2).
Illustration 4 g00879365
6. Remove O-ring seal (7) from plugs (4).
Illustration 5 g00780428
7. Remove gear (8). Remove spacer (9).
Illustration 6 g00780432
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16. 8. Remove retaining ring (10) with Tooling (C). Remove washer (11). Remove gear (12).
Remove bearing assembly (13). Remove second washer (11).
9. Repeat Step 8 for the remaining two gear assemblies.
Illustration 7 g00781401
10. Remove retaining ring (14).
Illustration 8 g00781407
11. Remove carrier assembly (15).
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17. Illustration 9 g01389593
12. Use a suitable press in order to remove the shafts from carrier assembly (15).
Illustration 10 g00781412
13. Remove gear (16). Remove spacer (17).
Illustration 11 g00781466
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18. 14. Remove retaining ring (18).
15. Remove carrier assembly (19).
Illustration 12 g00879368
16. Disassemble carrier assembly (19), as follows.
a. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 13 g00781476
b. Remove planetary shaft (21).
c. Remove spring pin (20) from planetary shaft (21) with a hammer and a punch.
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19. Illustration 14 g00781516
d. Remove thrust washers (22) and planetary gear (24) from the carrier assembly.
e. Remove bearing (23) from planetary gear (24).
17. Repeat Steps 16.a through 16.e for the other two planetary.
Illustration 15 g00781529
18. Remove gear (25). Remove spacer (26).
Illustration 16 g00781559
19. Remove carrier assembly (27).
20. Use two people to remove carrier assembly (27). The weight of the carrier assembly is
approximately 38 kg (85 lb).
21. Disassemble carrier assembly (27), as follows.
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20. Illustration 17 g00781719
a. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
Illustration 18 g00781601
b. Remove planetary shaft (28).
c. Remove spring pin (29) from planetary shaft (28) with a hammer and a punch.
Illustration 19 g00781607
d. Remove thrust washers (30) and planetary gear (32) from the carrier assembly.
e. Remove two bearings (31) from the planetary gear.
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21. 22. Repeat Steps 21.a through 21.e for the other two planetary gears.
Illustration 20 g00781730
23. Use two people to remove gear (33). The weight of gear is approximately 41 kg (90 lb).
Illustration 21 g00781807
24. Remove O-ring seal (34).
Illustration 22 g01147650
25. Remove bolts (35A) and plates (35B).
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22. Illustration 23 g01147651
26. Use Tooling (G) to remove dowel (37) from stopper plate (35).
Illustration 24 g01147759
27. Secure Tooling (D) to stopper plate (35). Use Tooling (D) to remove stopper plate (35).
Illustration 25 g01147930
28. Use Tooling (E) and a suitable lifting device to remove housing (36). The weight of housing
(36) is approximately 100 kg (220 lb).
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23. Illustration 26 g01147951
29. Remove Duo-Cone seal (39A) from housing (38).
Illustration 27 g01147975
Illustration 28 g01147934
30. Remove Duo-Cone seal (39B) from housing (36).
31. Use Tooling (F) in order to remove bearings (40) and (41) from housing (36).
32. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D L EXCAVATOR AZP
Configuration: 325D & 325D L Excavators AZP00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i03949150
Final Drive - Assemble
SMCS - 4050-016
S/N - A3R1-UP
S/N - AZP1-UP
S/N - BFC1-UP
S/N - BYS1-UP
S/N - CZF1-UP
S/N - DBH1-UP
S/N - DJF1-UP
S/N - DTZ1-UP
S/N - EBM1-UP
S/N - EJC1-UP
S/N - GBR1-UP
S/N - GPB1-UP
S/N - GPK1-UP
S/N - JAT1-UP
S/N - JHJ1-UP
S/N - JJG1-UP
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26. A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
D 138-7574 Link Bracket 2
G 126-3994 Duo-Cone Seal Installer 1
H 5P-3931 Anti-Seize Compound
F 1U-8846 Gasket Sealant
Note: Cleanliness is an important factor. Before assembly, all parts should be cleaned in
cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry
parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If
any parts are worn or damaged, use new parts for replacement. All disassembly and all
assembly procedures must be performed on a clean work surface and in a clean hydraulic
area. Keep cleaned parts covered and protected at all times.
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have
the same sealing properties as a new O-ring. Use 1U-6396 O-Ring Assembly Compound
during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
1. Install the final drive sprocket if the sprocket was removed from the main housing.
2. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Illustration 1 g00708215
3. Apply Tooling (H) to the outer diameter of the bearings.
4. Install bearings (32) and (33) in main housing (18) with a suitable press.
5. Make sure that bearing (32) and bearing (33) contact the counterbore in the main housing.
6. Use the following procedure to preload the bearings and determine the correct thickness of
shims.
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27. Illustration 2 g00713058
a. Fasten Tooling (D) and a suitable lifting device to main housing (18) . Install the main
housing on the motor housing.
b. Put the main housing and the motor housing in a suitable press.
Illustration 3 g00709278
(a) Bearing surface
(b) Housing surface
c. Use a suitable press and a spacer in order to apply a load of 4000 kg (8818.5 lb) on
the bearings. Rotate the housing in order to seat the bearings.
d. Reduce the load on the bearings to 1000 ± 100 kg (2204.6 ± 220.5 lb).
e. Use a depth micrometer in order to measure the step length between the bearing
surface and the housing surface. Take measurements at several different locations
around the housing. Compute the average of the measured dimensions and record the
number. Call this Dimension (Y) .
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28. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
29. Illustration 4 g00709276
f. Use a depth micrometer in order to measure the step length of the coupling gear (26) .
Take measurements at several different locations around the gear. Compute the
average of the measured dimensions and record the number. Call this Dimension (X) .
g. The thickness of the shims is equal to (X - Y) ± 0.05 mm (0.002 inch).
Note: Use no more than two shims. If two shims are required, install the thinner shim
next to the gear.
h. Remove the main housing from the motor housing.
Illustration 5 g01021370
7. Use Tooling (G) in order to install Duo-Cone seal (31) in main housing (18) . Refer to
Disassembly and Assembly, "Duo-Cone Conventional Seals - Install".
Note: The rubber seals and all surfaces that contact the seals must be clean and dry. After
installation of the seals, put clean SAE 30 oil on the contact surfaces of the metal seals.
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30. Illustration 6 g01021371
8. Use Tooling (G) in order to install Duo-Cone seal (29) in motor housing (28) .
Illustration 7 g00708214
9. Apply Tooling (H) to the surfaces that contact pins (30) .
10. Install alignment pins (30) .
Note: Do not damage the Duo-Cone seals in the main housing or in the motor housing
during the assembly of the two components. After installation of the main housing on the
motor housing, there will be a small gap between the components. The gap is caused by the
Duo-Cone seals. This gap will be eliminated during installation of gear (26) .
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31. Illustration 8 g00713058
11. Fasten Tooling (D) and a suitable lifting device to main housing (18) . Install the main
housing on the motor housing.
Illustration 9 g00708211
12. Install shims (27) that were determined in Step 6.g in the main housing.
Note: If two shims are required, install the thinner shim next to the gear.
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