1. The document provides instructions for removing and installing the camshaft on a Caterpillar C7 engine. It describes using timing pins and aligning timing marks to ensure the camshaft is correctly positioned.
2. Instructions are given for removing and installing the camshaft gear and camshaft bearings. Tools are listed and contamination of parts is warned against.
3. Further instructions remove and install other engine components like the engine oil pan and piston cooling jets are also provided. Precautions about fluids and cleanliness are emphasized.
Caterpillar cat 325 d fm excavator (prefix c8l) service repair manual (c8l000...fjjskekdmme
This document provides instructions for removing and installing the camshaft and related components on a Caterpillar C7 engine. It describes:
1. Removing the camshaft by first removing other components like the vibration damper, pulley, rocker arms and pushrods.
2. Removing the camshaft gear by pressing it off the camshaft and removing any keys.
3. Removing the camshaft bearings using a special tool, noting the oil hole orientations.
4. Installing the camshaft bearings and gear, aligning oil holes and keys before reinstalling the camshaft.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...shudun96087
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator with a C7 engine, including:
- Removing the camshaft by first removing the vibration damper, pulley, rocker arms, and pushrods.
- Removing camshaft bearings using a special tool and noting the oil hole orientation for installation.
- Removing the camshaft gear by first removing the camshaft, then pressing the gear off and installing a new one by heating it to 200-250°C.
- Removing the engine oil pan by first draining the oil, then removing bolts and the pan gasket.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...yfbr995309
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator with a C7 engine, including:
- Removing the camshaft by first removing the vibration damper, pulley, rocker arms, and pushrods. The camshaft gear and bearings can then be removed.
- Installing the camshaft involves aligning timing marks and installing the gear, thrust plate, and bearings in the proper orientation.
- Other components that can be removed and installed according to the instructions are the engine oil pan, piston cooling jets, and camshaft gear. Cleanliness is important and tools may be required.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...kesi7153062
The document provides instructions for removing and installing the camshaft and related components on a Caterpillar 325D excavator engine. It describes in steps how to remove the camshaft, camshaft gear, camshaft bearings, and engine oil pan. The proper tools needed are listed for each job. Precautions are outlined to keep parts clean and contain fluids appropriately during the process.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...shudun96087
This document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It begins by listing the prerequisite removal steps for other components. The removal process involves taking off side covers, identification marks on lifters, and bolts to separate the lifter arms and shaft from the side covers. For installation, the process is reversed with lubrication and torque specifications provided.
The document provides instructions for removing the camshaft from a Caterpillar C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and covers.
2. Using a timing pin and adapter to hold the camshaft in place.
3. Attaching a puller tool to the camshaft and removing it from the engine.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...yfbr995309
This document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It begins by listing the prerequisite steps needed to access the lifter group, such as removing the rocker arms and pushrods. The removal procedure then involves taking off side cover bolts, identifying each lifter's original position, and removing additional bolts and seals to lift out the lifter arms and shaft. Reinstallation follows the reverse order of removal steps.
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and chain.
2. Using a puller tool to remove the camshaft.
3. Marking the camshaft sprocket for installation alignment.
The camshaft must be removed before work can be done on components like the cylinder head. Proper tools and following the specified procedure is important to successfully remove and reinstall the camshaft.
Caterpillar cat 325 d fm excavator (prefix c8l) service repair manual (c8l000...fjjskekdmme
This document provides instructions for removing and installing the camshaft and related components on a Caterpillar C7 engine. It describes:
1. Removing the camshaft by first removing other components like the vibration damper, pulley, rocker arms and pushrods.
2. Removing the camshaft gear by pressing it off the camshaft and removing any keys.
3. Removing the camshaft bearings using a special tool, noting the oil hole orientations.
4. Installing the camshaft bearings and gear, aligning oil holes and keys before reinstalling the camshaft.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...shudun96087
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator with a C7 engine, including:
- Removing the camshaft by first removing the vibration damper, pulley, rocker arms, and pushrods.
- Removing camshaft bearings using a special tool and noting the oil hole orientation for installation.
- Removing the camshaft gear by first removing the camshaft, then pressing the gear off and installing a new one by heating it to 200-250°C.
- Removing the engine oil pan by first draining the oil, then removing bolts and the pan gasket.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...yfbr995309
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator with a C7 engine, including:
- Removing the camshaft by first removing the vibration damper, pulley, rocker arms, and pushrods. The camshaft gear and bearings can then be removed.
- Installing the camshaft involves aligning timing marks and installing the gear, thrust plate, and bearings in the proper orientation.
- Other components that can be removed and installed according to the instructions are the engine oil pan, piston cooling jets, and camshaft gear. Cleanliness is important and tools may be required.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...kesi7153062
The document provides instructions for removing and installing the camshaft and related components on a Caterpillar 325D excavator engine. It describes in steps how to remove the camshaft, camshaft gear, camshaft bearings, and engine oil pan. The proper tools needed are listed for each job. Precautions are outlined to keep parts clean and contain fluids appropriately during the process.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...shudun96087
This document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It begins by listing the prerequisite removal steps for other components. The removal process involves taking off side covers, identification marks on lifters, and bolts to separate the lifter arms and shaft from the side covers. For installation, the process is reversed with lubrication and torque specifications provided.
The document provides instructions for removing the camshaft from a Caterpillar C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and covers.
2. Using a timing pin and adapter to hold the camshaft in place.
3. Attaching a puller tool to the camshaft and removing it from the engine.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...yfbr995309
This document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It begins by listing the prerequisite steps needed to access the lifter group, such as removing the rocker arms and pushrods. The removal procedure then involves taking off side cover bolts, identifying each lifter's original position, and removing additional bolts and seals to lift out the lifter arms and shaft. Reinstallation follows the reverse order of removal steps.
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and chain.
2. Using a puller tool to remove the camshaft.
3. Marking the camshaft sprocket for installation alignment.
The camshaft must be removed before work can be done on components like the cylinder head. Proper tools and following the specified procedure is important to successfully remove and reinstall the camshaft.
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and chain.
2. Inserting timing pins into the camshaft gear and cylinder block to maintain camshaft position.
3. Using a puller tool to separate the camshaft gear from the camshaft.
4. Pulling out the camshaft from the cylinder block once the gear is removed.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...kesi7153062
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and covers.
2. Using a timing pin and adapter to hold the camshaft in place.
3. Attaching a puller tool to the camshaft and removing it from the engine.
Caterpillar Cat 325D and 325D L Excavator (Prefix SCR) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. Reinstallation requires reattaching the components in reverse order.
Caterpillar Cat 325D and 325D L Excavator (Prefix SCR) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs to remove bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. Reinstallation requires reattaching the components in reverse order.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...f8uesjdkdmdm
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs removing bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
The installation procedure gives instructions for installing the camshaft and ensuring proper timing using the timing pins.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...pwg56547003
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft bolts.
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft bolts.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...f8sejdkdmdijd
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. The installation is the reverse of removal.
Caterpillar Cat 325D and 325D L Excavator (Prefix SCR) Service Repair Manual ...fujkskemdmdm4r
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
The installation procedure gives instructions for installing the camshaft in reverse order and adjusting camshaft timing.
Caterpillar cat 325 d excavator (prefix scr) service repair manual (scr00001 ...ifkkddmmd
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
The installation procedure gives instructions for installing the camshaft and ensuring proper timing using the timing pins.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...f7usuejkdkddm3
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. Reinstallation requires reattaching the components in reverse order.
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
The installation procedure gives instructions for installing the camshaft and ensuring proper timing using the timing pins.
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. Reinstallation requires reattaching the components in reverse order.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...ufs89eodkdmdm
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
The installation procedure gives instructions for installing the camshaft and ensuring proper timing using the timing pins.
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft retaining bolts.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...jdkskmmdmd1
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft bolts.
Caterpillar cat 325 d l excavator (prefix scr) service repair manual (scr0000...ifkkddmmd
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
The installation procedure gives instructions for installing the camshaft and ensuring proper timing using the timing pins.
Caterpillar Cat 325D and 325D L Excavator (Prefix SCR) Service Repair Manual ...fskekkdmdmdm3e
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
The installation procedure gives instructions for installing the camshaft and ensuring proper timing using the timing pins.
Clark GPH 60 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal or severe operation. Records of inspections indicate maintenance needed and help set proper intervals tailored to each application. Critical checks include visual inspections, lubrication, fluid levels, belts, hoses, brakes, and adjustments.
Clark GPH 50 Forklift Service Repair Manual.pdffjdkksmemd
Planned maintenance is important for the long life and trouble-free operation of lift trucks. Regular inspections and lubrication on established intervals can help prevent major problems. Time intervals in maintenance manuals are based on operating hours and condition classifications like normal operation of 8 hours indoors or severe operation outdoors in dirty conditions. Records of inspections indicate maintenance needed to keep trucks running safely and efficiently.
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The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and chain.
2. Inserting timing pins into the camshaft gear and cylinder block to maintain camshaft position.
3. Using a puller tool to separate the camshaft gear from the camshaft.
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Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...kesi7153062
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
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The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. Reinstallation requires reattaching the components in reverse order.
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The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs to remove bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. Reinstallation requires reattaching the components in reverse order.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...f8uesjdkdmdm
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs removing bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
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Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...pwg56547003
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft bolts.
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
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2. Tools like timing pins and a puller are required to remove the camshaft.
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The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. The installation is the reverse of removal.
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This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
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This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
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The installation procedure gives instructions for installing the camshaft and ensuring proper timing using the timing pins.
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This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
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2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
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This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
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This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
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This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
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3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
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This document provides a summary of safe maintenance practices for industrial trucks. It discusses safety signs and messages used in service manuals. Proper ventilation, fire safety, and authorized personnel are important. Before working on a truck, raise the wheels, disconnect the battery, and check for fuel and electrical hazards. Replacements parts must meet manufacturer standards. Modifications require approval. Overall, maintenance should follow manufacturer procedures to ensure safety.
Clark ECG20-32 Forklift Service Repair Manual.pdffjdkksmemd
Lifting, jacking, and blocking the truck must be done safely to prevent injury or equipment damage. The drive wheels must be raised using a hydraulic jack with safety stands. Working under a raised truck requires safety stands under the frame. The entire truck can be raised using an overhead hoist and slings under the frame. Shipping requires tie-down straps over major components.
Clark DPH 60 Forklift Service Repair Manual.pdffjdkksmemd
This document provides maintenance procedures for a Clark lift truck. It outlines the importance of planned maintenance through regular inspections and recommends maintaining records using a provided report form. The summary describes inspection and maintenance tasks categorized into groups like:
1. Performing a visual inspection and checking for leaks, loose fasteners, and ensuring safety decals are intact.
2. Inspecting components like the carriage, forks, wheels, and hydraulic connections.
3. Testing functions like the horn, lights, brakes, hydraulic controls and steering while the engine is running.
4. Checking fluid levels, filters, belts, and hoses and performing scheduled fluid changes.
Clark DPH 75 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for damage, leaks, loose parts, and worn components.
2. Testing functions like the starting system, gauges, controls, lift mechanisms, and accessories to ensure proper operation.
3. Inspecting specific systems and components, such as the engine, wheels and tires, brakes, hydraulic and electrical systems, and looking for issues that require repair or adjustment.
4. Documenting inspection results
Clark C500, Y350 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their inspection findings and any needed repairs. Safety precautions are listed, such as disconnecting the battery before working on electrical components. A visual inspection of the entire truck is described, including components like the overhead guard, carriage, forks, and hydraulic and electrical systems.
Clark DPH 70 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, such as the engine, hydraulic and electrical systems, wheels/
Clark DPH 50 Forklift Service Repair Manual.pdffjdkksmemd
This document provides guidance on planned maintenance procedures for lift trucks. It emphasizes the importance of routine inspections and lubrication for long life and trouble-free operation. The summary outlines key steps in the planned maintenance process, including:
1. Performing a visual inspection of the entire lift truck, checking for issues like leaks, loose fasteners, and worn/damaged components.
2. Using a planned maintenance report form to document inspections and any needed repairs.
3. Testing functions like the starting system, gauges, controls, brakes and steering to ensure proper operation.
4. Inspecting and lubricating specific components, like the engine, hydraulic and electrical systems, wheels/
Clark C500, Y300S Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and maintenance procedures for Clark lift trucks. It begins with introductory information on safety signs, user safe maintenance practices, and how to perform periodic maintenance using the provided report form. The bulk of the document consists of an index that lists maintenance groups and sections to guide the user through the maintenance process. Safety is emphasized throughout with warnings and cautions provided where potentially hazardous situations may occur.
Clark CMP 50S Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark C500, Y300L Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions and guidelines for performing planned maintenance (PM) on Clark lift trucks. It outlines the importance of regular inspections and lubrication for long life and trouble-free operation. Technicians should use the provided PM report form as a checklist to document their visual inspections of components like the overhead guard, carriage, forks, and hydraulic and electrical systems. Safety precautions are also described, such as disconnecting the battery before working on electrical components. The document is intended to help technicians safely and properly complete routine maintenance.
Clark CGP 70 Forklift Service Repair Manual.pdffjdkksmemd
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Clark CMP 45 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CMP 40 Forklift Service Repair Manual.pdffjdkksmemd
This document provides instructions for safely lifting, jacking, and blocking a Clark forklift truck. It describes approved lifting points on the truck and procedures for raising different parts, including the drive wheels, entire front, and rear. Blocking is recommended whenever raising parts to prevent accidental rolling or movement. Safety practices like parking on level ground, engaging brakes, and removing keys are advised before beginning any work.
Clark CGC 70 Forklift Service Repair Manual.pdffjdkksmemd
This document provides information about periodic maintenance schedules for Clark lift trucks. It discusses the terms "periodic service" and "planned maintenance" and how they relate to regularly scheduled maintenance tasks. It provides details on determining appropriate maintenance intervals based on operating conditions. The document includes a service chart that indicates basic maintenance tasks and recommended intervals. It also includes a recommended periodic service schedule chart that lists specific maintenance tasks, the suggested time intervals to complete them, and the service manual group where the task is covered.
Clark CGP 40 Forklift Service Repair Manual.pdffjdkksmemd
The document provides information on Clark's planned maintenance program including:
- The planned maintenance program consists of basic inspections, adjustments, and lubrications performed every 50-250 hours.
- A systematic approach is outlined that includes external visual checks, operational checks, and under-the-hood tests/adjustments.
- The recommended planned maintenance tasks are listed by service manual group and include checks of fluids, filters, lubrication points, and critical fasteners as well as functional tests of vehicle systems.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
car rentals in nassau bahamas | atv rental nassau bahamasjustinwilson0857
At Dash Auto Sales & Car Rentals, we take pride in providing top-notch automotive services to residents and visitors alike in Nassau, Bahamas. Whether you're looking to purchase a vehicle, rent a car for your vacation, or embark on an exciting ATV adventure, we have you covered with our wide range of options and exceptional customer service.
Website: www.dashrentacarbah.com
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Real-time driver monitoring is one of the easiest ways to make fleet management efficient as well as seamless. Connected vehicle solutions such as fleet GPS trackers and associated software help businesses in several ways. Refer to the post below for more details.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02304162
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
136-4632 Timing Pin 1
139-7063 Timing Pin Adapter 1
B FT-2730 Puller 12
Start By:
A. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove and Install".
B. Remove the rocker arms and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
C. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (B) to reposition the valve lifters out of the way.
2. Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting,
"Finding Top Center Position for No. 1 Piston". Install Tooling (A) in the flywheel.
3. Ensure that the timing marks on the following gears are aligned: the camshaft drive gear, the idler gear and
the crankshaft gear.
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3. Illustration 1 g01125899
4. Rotate camshaft gear (1) in order to access bolts (2). Remove bolts (2) .
5. Remove thrust plate (3) .
6. Remove camshaft (4) from the cylinder block.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02304177
Camshaft - Install
SMCS - 1210-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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5. Illustration 1 g01125899
1. Carefully install camshaft (4) in the cylinder block.
2. Install thrust plate (3) .
3. If necessary, rotate camshaft gear (1) in order to access thrust plate (3). Install bolts (2) .
4. Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting,
"Finding Top Center Position for No. 1 Piston".
5. Ensure that the timing marks on the following gears are aligned: the camshaft drive gear, the idler gear and
the crankshaft gear.
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
b. Install the rocker arms and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod -
Install".
c. Install the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i06290358
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
A. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g00987675
NOTICE
Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
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7. 2. Place the camshaft assembly in a suitable press. Press camshaft (2) from camshaft gear (1) .
3. If necessary, remove key (3) from the camshaft.
Installation Procedure
1. Raise the temperature of the camshaft gear from 200° C (392° F) to 250° C (482° F).
Note: Do not use a torch to heat the camshaft gear.
Illustration 2 g00987675
2. Align key (3) in the camshaft with the groove (keyway) in the camshaft gear.
3. Install camshaft gear (1) on the end of camshaft (2) .
End By: Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232381
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly purposes.
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9. Illustration 1 g00989974
1. Use Tooling (A) to remove camshaft bearing (1) from the front of the cylinder block. Remove the
remaining camshaft bearings (2) from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 2 g00990062
1. Use Tooling (A) to install all of the camshaft bearings (2) except for the front camshaft bearing. Locate the
oil hole in each bearing so that oil hole (3) is located at the top of the bore. Refer to Specifications for more
information.
Illustration 3 g00989938
2. Use Tooling (A) to install front camshaft bearing (1). Align oil hole (5) in the front camshaft bearing with
the oil hole in the cylinder block. Locate joint (4) in the front camshaft bearing in the proper position. Refer
to Specifications for more information.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i05954439
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Start By:
A. Remove the engine.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the engine oil into a suitable container for storage or disposal. Refer to Operation and Maintenance
Manual, "Engine Oil and Filter - Change" for the correct draining and filling procedures.
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12. Illustration 1 g01153839
Note: Do not pry or gouge the sealing surface of the engine oil pan. Use a rubber mallet to tap lightly on
the engine oil pan, if necessary.
2. Remove bolts (2) . Remove engine oil pan (1) and the gasket.
Installation Procedure
Table 1
Tool Part number Part Description Qty
A - Loctite 598 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g03737518
1. Apply a bead of Tooling (A) to the areas shown in Illustration 2.
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13. Illustration 3 g03738044
2. Position a new gasket and engine oil pan (1) on the cylinder block.
3. Install bolts (2) .
4. Tighten bolts (2) to a torque of 31 ± 3 N·m (23 ± 2 lb ft). Tighten the four bolts (2) in the center and move
outward in the direction shown in Illustration 3.
5. Repeat Step 4.
1. Fill the engine with engine oil to the correct level. Refer to Operation and Maintenance Manual, "Engine
Oil and Filter - Change" for the correct draining and filling procedures.
End By: Install the engine.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232665
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00987444
1. Remove bolt (2) and piston cooling jet (1) from each cylinder.
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15. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00987444
1. Position piston cooling jet (1) in the cylinder block. Install bolt (2). Tighten bolt (2) to a torque of
28 ± 7 N·m (21 ± 5 lb ft).
End By:
a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232678
Pistons and Connecting Rods - Remove
SMCS - 1225-011
Removal Procedure
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove".
b. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
c. Remove the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 1 g01126088
1. Turn the crankshaft until the connecting rod caps are at the bottom center.
2. Place a identification mark on the connecting rod and connecting rod cap (2). The number should match the
cylinder number.
3. Remove bolts (1) and connecting rod cap (2).
Illustration 2 g01126089
4. Remove the lower half of connecting rod bearing (4) from connecting rod cap (2).
5. Push the piston and the connecting rod away from the crankshaft. Remove the upper half of connecting rod
bearing (4) from connecting rod (3).
6. Remove the piston and connecting rod (3) from the cylinder block.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232839
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-3601 Piston Ring Expander 1
B 1P-1861 Retaining Ring Pliers 1
Start By:
a. Remove the pistons and the connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting
Rods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g01126141
1. Use Tooling (B) to remove retaining ring (2).
2. Remove piston pin (5) and separate piston (1) from connecting rod (3).
3. Use Tooling (A) to remove piston rings (4).
Copyright 1993 - 2020 Caterpillar Inc.
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02233056
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-3601 Piston Ring Expander 1
B 1P-1861 Retaining Ring Pliers 1
C
5P-8639 Hydraulic Press (CONNECTING ROD BEARING) 1
8F-0024 Hose As 1
1P-2375 Quick Connect Coupler 1
1P-2376 Quick Connect Coupler 1
4C-9751 Spacer 1
4C-9749 Bushing Adapter 1
4C-9750 Bushing Adapter 1
9U-6600 Hand Hydraulic Pump 1
Note: Prior to removal from the engine, the pistons and connecting rod assemblies were marked. The components
must be reassembled together. The components must be installed in the original location in the engine. Do not
interchange any of the components.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 1 g01126305
Illustration 2 g01126306
1. Use Tooling (C) to remove the old bearing and install the new bearing (6) at the same time. The adapter of
Tooling (C) should make full contact with the surfaces of connecting rod (3).
Note: Orient the bearing joint within 12 ± 5 degrees of either Location (X).
NOTICE
The connecting rod must be heated for the installation of the piston pin
bearing. Do not use a torch.
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22. a. Raise the temperature of connecting rod (3) along Length (Y).
(Y) Maximum Length for heating the connecting rod ... 75 ± 5 mm (3.0 ± 0.2 inch)
b. Allow the connecting rod and the bearing to cool to room temperature.
Illustration 3 g01126141
2. Use the following procedure to install piston rings (4).
a. Position the spring for the oil control ring in the oil ring groove in the piston body assembly.
b. Position the oil control ring over the spring. Position the oil control ring so that the gap is 180
degrees from the joint in the spring. Use Tooling (A) to install the oil control ring on the piston.
c. Use Tooling (A) to install the intermediate piston ring with the side that has the identification “UP-2”
toward the top of the piston.
d. Use Tooling (A) to install the top piston ring with the side that has the identification “UP-1” toward
the top of the piston.
e. Position piston rings (4) so the gaps are 120 degrees from each other.
3. Check the clearance between the ends of piston rings (4). Refer to Specifications, "Piston And Rings".
4. Position piston (1) on connecting rod (3). Apply clean engine oil to piston pin (5) and install the piston pin.
Use Tooling (B) to install retaining ring (2). Make sure that the retaining rings are fully seated in the
grooves of the piston assembly.
End By:
a. Install the pistons and the connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting
Rods - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i04805646
Pistons and Connecting Rods - Install
SMCS - 1225-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 173-5529 Piston Ring Compressor 1
B 4C-5593 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply clean engine oil to the pistons, the piston rings, and the cylinder bore.
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24. Illustration 1 g00954373
2. Position the piston rings so that the end gaps are located 120 degrees from each other. Install Tooling (A)
in order to compress the piston rings.
Note: Install the piston and connecting rod so that the forging number on the connecting rod points toward
the flywheel end of the engine.
3. With the number one crankshaft throw at the bottom center, install the piston and connecting rod in the
engine. Ensure that the proper piston and connecting rod are in the corresponding cylinder with the bearing
retainer notch toward the right side of the engine.
4. Line up the piston and the connecting rod with the crankshaft. Use a soft faced hammer and tap the piston
into the cylinder bore until Tooling (A) comes off the piston.
Illustration 2 g01126089
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25. Illustration 3 g01126088
5. Before connecting rod (3) comes in contact with the crankshaft, install the upper half of connecting rod
bearing (4) . Ensure that the bearing tab engages with the slot in connecting rod (3) .
6. Apply clean engine oil to the surface of the upper half of connecting rod bearing (4) . Use a soft faced
hammer in order to tap the piston into the cylinder bore while you guide connecting rod (3) onto the
crankshaft.
7. Place the lower half of connecting rod bearing (4) in corresponding connecting rod cap (2) . Ensure that the
bearing tab engages with the groove in connecting rod cap (2) .
8. Apply clean engine oil to the surface of the lower half of connecting rod bearing (4) . Install connecting rod
bearing cap (2) on connecting rod (3) . Ensure that the number on connecting rod cap (2) matches the
number on connecting rod (3) . Ensure that the numbers are on the same side.
9. Lubricate the new connecting rod bolts with Tooling (B) .
10. Install new bolts (1) . Tighten bolts (1) to a torque of 70 ± 5 N·m (52 ± 4 lb ft).
Note: Refer to Truck Engine News, SEBD6775, "New Fractured Connecting Rod Has Been Released " for
the proper torque procedure on Reman Connecting Rods.
11. Place an index mark on each bolt. Tighten each bolt (1) for an additional 120 ± 5 degrees (1/3 turn).
End By:
a. Install the piston cooling jets. Refer to the Disassembly and Assembly Manual, "Piston Cooling Jets -
Remove and Install".
b. Install the engine oil pump. Refer to the Disassembly and Assembly Manual, "Engine Oil Pump - Install".
c. Install the cylinder head. Refer to the Disassembly and Assembly Manual, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02233237
Connecting Rod Bearings - Remove
SMCS - 1219-011
Removal Procedure
Start By:
A. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01126410
1. Turn the crankshaft until the connecting rod bearing caps are accessible.
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28. 2. Place an identification mark on connecting rod (3) and connecting rod bearing cap (2). The number should
match the cylinder number.
3. Remove bolts (1) and connecting rod bearing cap (2) from connecting rod (3). Remove the lower half of
connecting rod bearing (4) from connecting rod bearing cap (2) .
4. Push the connecting rod away from the crankshaft. Remove the upper half of connecting rod bearing (4)
from connecting rod (3) .
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Tue Jun 16 08:18:44 UTC+0800 2020
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29. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i03744497
Connecting Rod Bearings - Install
SMCS - 1219-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5593 Anti-Seize Compound -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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