This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves removing 32 individual parts from the final drive housing using various tools. The assembly procedure describes installing the parts in reverse order and includes details like applying lubricants, setting bearing pressures, and measuring clearances to ensure proper assembly.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjskeazqkkdmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It begins by listing the required tools. The disassembly procedure has 32 steps that remove components like gears, shafts, seals and housings. Cleanliness is emphasized. The assembly procedure has 13 steps that install bearings, seals and other components in reverse order, applying lubricants and sealants. Proper inspection and replacement of worn parts is advised.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjskeazqkkdmme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, plates, and housings are then removed through 32 numbered steps. Key components taken apart include the drive cover, three planetary gear carrier assemblies, and a pair of connected ring gears. Cleanliness is emphasized to prevent dirt intrusion during reassembly.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ifosodkmsme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering internal components. Tools required are listed in a table.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjskekdmjekm
The document provides step-by-step instructions to disassemble a final drive assembly for an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, spacers, seals and housings are then removed through 32 numbered steps. Tools required are listed in a table. Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjskeazqkkdmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It begins by listing the required tools. The disassembly procedure has 32 steps that remove components like gears, shafts, seals and housings. Cleanliness is emphasized. The assembly procedure has 13 steps that install bearings, seals and other components in reverse order, applying lubricants and sealants. Proper inspection and replacement of worn parts is advised.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjskeazqkkdmme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, plates, and housings are then removed through 32 numbered steps. Key components taken apart include the drive cover, three planetary gear carrier assemblies, and a pair of connected ring gears. Cleanliness is emphasized to prevent dirt intrusion during reassembly.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ifosodkmsme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering internal components. Tools required are listed in a table.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjskekdmjekm
The document provides step-by-step instructions to disassemble a final drive assembly for an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, spacers, seals and housings are then removed through 32 numbered steps. Tools required are listed in a table. Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ikdkkdmdmdm
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, seals, and housing pieces are then removed through 32 detailed steps. Proper cleaning and use of specialty tools are emphasized to prevent damage and ensure correct reassembly.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fhsejkdkmen
The document provides instructions to disassemble a final drive assembly. It involves removing 32 components in 32 steps. Key steps include removing the final drive cover, three carrier assemblies which each contain planetary gear sets, and the two ring gears from the main housing. Cleanliness is important to prevent dirt from entering during reassembly. The total weight of disassembled parts is approximately 688 pounds.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjjskejdmdn
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, shafts, seals and housings are then removed in 32 sequential steps. Detailed illustrations accompany each step to show how to use specialized tools to press, pull and separate parts. Cleanliness is emphasized to prevent dirt from contaminating internal mechanisms during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...ikdkkdmdmdm
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar Cat 325C L Excavator (Prefix BMM) Service Repair Manual (BMM00001...jdkskmmdmd1
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Several gears, shafts, seals and housings are then removed in sequential order using various tools. Detailed photographs accompany each step to illustrate the disassembly process. Proper cleaning and safety precautions are noted throughout.
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and other internal components.
3. Using tools like hammers, punches, and pullers to separate components.
4. Lifting out heavy parts like the housing carefully with lifting devices.
The process involves over 30 individual steps to fully disassemble the final drive. Cleanliness is important to prevent dirt entry into internal parts.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 336D L Excavator (Prefix M4T) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions that include disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in the reverse order. Safety notices are provided regarding containing fluids, cleaning parts, and relieving hydraulic pressure before disassembly.
Caterpillar Cat 336D L Excavator (Prefix LMG) Service Repair Manual Instant D...zan2736ban
The document provides instructions for assembling a swivel component. It lists required tools including link brackets and vacuum caps. The procedure involves cleaning parts, positioning the swivel joint on a repair stand, and reassembling parts like the outside housing, rotor, seals, bolts and washers in the correct order. Thorough cleaning of parts is important before assembly to prevent contamination.
Caterpillar Cat 336D L Excavator (Prefix L5X) Service Repair Manual Instant D...zan2736ban
This document provides instructions for removing and installing the rear gear group and flywheel on a 336D L excavator. The removal procedure involves using various tools to remove bolts, gears, bushings, bearings, and seals. Installation involves cleaning parts and using tools to carefully lower bearings and gears into place while matching specific dimensions, then reinstalling covers, seals, and bolts. Precautions are given to keep parts clean and properly position oil passages.
Caterpillar Cat 336D L Excavator (Prefix JWR) Service Repair Manual Instant D...zan2736ban
The document provides instructions for removing and installing a final drive and travel motor on a 336D L excavator. It lists required tools and gives step-by-step instructions including disconnecting hoses, removing bolts and covers, lifting out the assembly, and reinstalling it in reverse order. Safety notices are provided regarding containing fluids, releasing pressure from the hydraulic system, and preventing contamination.
Caterpillar Cat 336D L Excavator (Prefix JRX) Service Repair Manual Instant D...zan2736ban
1) The document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit.
2) The disassembly procedure involves using various tools to remove 25 components of the final drive including gears, seals, plates, and housings.
3) The assembly procedure is the reverse of disassembly and provides instructions for installing the components using loctite and torquing bolts to the specified values.
Caterpillar Cat 336D L Excavator (Prefix JBF) Service Repair Manual Instant D...zan2736ban
This document provides instructions for installing a unit injector sleeve on a Caterpillar C9 engine. It outlines the required tools and gives step-by-step details for cleaning the sleeve and cylinder head bore, lubricating seals, applying retaining compound to the sleeve, and installing the sleeve using a hammer and installer tool. Proper installation is important to prevent leaks that could cause low pressure or oil consumption issues.
Caterpillar Cat 336D L Excavator (Prefix J6D) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the final drive of a 336D L Mobile Hydraulic Power Unit. The 25 step disassembly procedure includes removing components like bolts, seals, gears, and housings. The 21 step assembly procedure describes installing these components in reverse order, noting precautions like wearing protective equipment and using torque wrenches to specified settings. Tools required include link brackets, crossblocks, drivers, sockets, and lifting adapters.
Caterpillar Cat 336D L Excavator (Prefix J2F) Service Repair Manual Instant D...zan2736ban
The document provides instructions to remove and install the final drive and travel motor assembly on a 336D L excavator. The removal procedure involves 13 steps including disconnecting hoses, removing bolts, and lifting the assembly off with the aid of tools. The installation procedure reverses these steps, taking care to properly position the components and tighten bolts to the specified torques. Proper containment of fluids and cleaning of parts is emphasized throughout.
Caterpillar Cat 336D L Excavator (Prefix DTS) Service Repair Manual Instant D...zan2736ban
This document provides instructions for disassembling and assembling the piston pump of a 336D L excavator. The disassembly procedure involves removing 30 individual parts from the pump housing in a specific order. The assembly procedure describes installing the parts in the reverse order and notes that some components require special tools or heating/cooling to install properly. Precautions are provided to prevent injury from parts under spring tension.
Caterpillar Cat 336D and 336D L Excavator (Prefix MPL) Service Repair Manual ...zan2736ban
1. The document provides step-by-step instructions for disassembling and assembling the piston pump of a 336D excavator.
2. Disassembly involves removing over 30 individual parts in a specific order, including housings, seals, springs, pistons, and bearings.
3. Assembly requires carefully installing the parts in reverse order and adjusting shims and bearings to ensure proper clearance and operation.
Caterpillar Cat 336D and 336D L Excavator (Prefix KKT) Service Repair Manual ...zan2736ban
1. The document provides instructions for removing and installing various engine components on Caterpillar 336D and 336D L excavators, including the engine oil filter base, engine oil cooler, and hydraulic oil cooler.
2. Removal and installation procedures are outlined in steps with accompanying illustrations. Cleanliness is emphasized and inspecting parts for wear or damage before reassembly.
3. Tools required are listed for some procedures. Proper lifting of heavy components like the hydraulic oil cooler is advised to prevent injury.
Caterpillar Cat 336D and 336D L Excavator (Prefix JBT) Service Repair Manual ...zan2736ban
The document provides instructions for servicing the piston pump (hydraulic fan) on a 336D excavator. It describes how to install the piston pump, connecting hoses and harness. It then details how to disassemble, remove and assemble the piston motor (hydraulic fan), including removing springs and pins, and replacing seals and bearings. Personal protective equipment is recommended when working with spring loaded parts.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix WBA) Service Repai...zan2736ban
The document provides instructions for disassembling a Caterpillar 330F L excavator travel motor. It lists 28 steps to completely disassemble the travel motor, including removing components like the head, springs, pistons, bearings, and housing. Various tools are required, including bolts, nuts, retaining rings, presses, and pullers to separate the individual parts in a specific sequence. Safety precautions are provided throughout to properly release pressures and contain fluids.
Caterpillar Cat 330F, 330F L and 330F LN Excavator (Prefix JHF) Service Repai...zan2736ban
This document provides instructions for disassembling and assembling the final drive of an excavator model 330F. It begins by describing how to disassemble the various components of the final drive by removing gears, shafts, carriers, and housings. It then describes the assembly process, which involves pressing in new bearings, installing seals with specialized tools, and using shims to set the proper bearing preload when reassembling components. Precise tools and measurements are required to correctly reassemble the final drive.
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The document provides instructions to disassemble a final drive assembly. Key steps include:
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This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Several gears, shafts, seals and housings are then removed in sequential order using various tools. Detailed photographs accompany each step to illustrate the disassembly process. Proper cleaning and safety precautions are noted throughout.
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and other internal components.
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4. Lifting out heavy parts like the housing carefully with lifting devices.
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Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive assembly. Key steps include:
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2. Removing the cover, gears, spacers, and carrier assemblies.
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Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
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Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C FM EXCAVATOR G1L
Configuration: 325C FOREST SWING MACHINES G1L00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Forest Machines Machine Systems
Media Number -RENR5477-00 Publication Date -01/06/2004 Date Updated -11/06/2004
i02783051
Final Drive - Disassemble
SMCS - 4050-015
S/N - G1L1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 194-3878 Spanner Socket 1
E 138-7574 Link Bracket 2
F
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
G 1U-7600 Slide Hammer Puller Gp 1
8T-0266 Bolt 1
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3. Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The weight of the final drive assembly is
approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
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4. 4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. Remove the cover. The weight of the cover is approximately 32 kg
(70 lb).
Illustration 3 g00879362
5. Remove bolts (3). Remove gear (5). Check plate (6). Replace plate (6) if wear is shown.
Remove plugs (4) from cover (2).
Illustration 4 g00879365
6. Remove O-ring seal (7) from plugs (4).
Illustration 5 g00780428
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5. 7. Remove gear (8). Remove spacer (9).
Illustration 6 g00780432
8. Remove retaining ring (10) with Tooling (C). Remove washer (11). Remove gear (12).
Remove bearing assembly (13). Remove second washer (11).
9. Repeat Step 8 for the remaining two gear assemblies.
Illustration 7 g00781401
10. Remove retaining ring (14).
Illustration 8 g00781407
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6. 11. Remove carrier assembly (15).
Illustration 9 g01389593
12. Use a suitable press in order to remove the shafts from carrier assembly (15).
Illustration 10 g00781412
13. Remove gear (16). Remove spacer (17).
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7. Illustration 11 g00781466
14. Remove retaining ring (18).
15. Remove carrier assembly (19).
Illustration 12 g00879368
16. Disassemble carrier assembly (19), as follows.
a. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 13 g00781476
b. Remove planetary shaft (21).
c. Remove spring pin (20) from planetary shaft (21) with a hammer and a punch.
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8. Illustration 14 g00781516
d. Remove thrust washers (22) and planetary gear (24) from the carrier assembly.
e. Remove bearing (23) from planetary gear (24).
17. Repeat Steps 16.a through 16.e for the other two planetary.
Illustration 15 g00781529
18. Remove gear (25). Remove spacer (26).
Illustration 16 g00781559
19. Remove carrier assembly (27).
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9. 20. Use two people to remove carrier assembly (27). The weight of the carrier assembly is
approximately 38 kg (85 lb).
21. Disassemble carrier assembly (27), as follows.
Illustration 17 g00781719
a. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
Illustration 18 g00781601
b. Remove planetary shaft (28).
c. Remove spring pin (29) from planetary shaft (28) with a hammer and a punch.
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10. Illustration 19 g00781607
d. Remove thrust washers (30) and planetary gear (32) from the carrier assembly.
e. Remove two bearings (31) from the planetary gear.
22. Repeat Steps 21.a through 21.e for the other two planetary gears.
Illustration 20 g00781730
23. Use two people to remove gear (33). The weight of gear is approximately 41 kg (90 lb).
Illustration 21 g00781807
24. Remove O-ring seal (34).
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11. Illustration 22 g01147650
25. Remove bolts (35A) and plates (35B).
Illustration 23 g01147651
26. Use Tooling (G) to remove dowel (37) from stopper plate (35).
Illustration 24 g01147759
27. Secure Tooling (D) to stopper plate (35). Use Tooling (D) to remove stopper plate (35).
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12. Illustration 25 g01147930
28. Use Tooling (E) and a suitable lifting device to remove housing (36). The weight of housing
(36) is approximately 100 kg (220 lb).
Illustration 26 g01147951
29. Remove Duo-Cone seal (39A) from housing (38).
Illustration 27 g01147975
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13. Illustration 28 g01147934
30. Remove Duo-Cone seal (39B) from housing (36).
31. Use Tooling (F) in order to remove bearings (40) and (41) from housing (36).
32. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 4 19:27:51 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C FM EXCAVATOR G1L
Configuration: 325C FOREST SWING MACHINES G1L00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Forest Machines Machine Systems
Media Number -RENR5477-00 Publication Date -01/06/2004 Date Updated -11/06/2004
i04436849
Final Drive - Assemble
SMCS - 4050-016
S/N - G1L1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D
194-3878 Spanner Wrench As (1)
1
194-3884 Spacer (1)
1
208-6033 Spanner Socket As (2)
1
208-6034 Spacer (2)
1
E 138-7574 Link Bracket 2
H 6V-7030 Micrometer Depth Gauge Group 1
J FT-2770 Leak Down Test Tool 1
K 1U-6396 O-Ring Assembly Compound 1
L 5P-3931 Anti-Seize Compound 1
M 1U-8846 Gasket Sealant 1
N 8T-0531 Duo-Cone Seal Installer As 1
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15. P 5P-3931 Anti-Seize Compound 1
Q 240-1886 Drill Fixture Gp 1
R 9S-3263 Thread Lock Compound 1
( 1 )
For S/N B6H1-398
( 2 )
For S/N B6H399-Up
Note: Cleanliness is an important factor. Before assembly, clean all parts thoroughly in cleaning
fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be
deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. All disassembly and all assembly procedures must be
performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and
protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring. Use Tooling (K) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Note: Some of the images that are in this procedure do not show the sprocket assembly that is
attached to the final drive housing. If necessary, the weights that are given include the weight of
the sprocket assembly.
Illustration 1 g01147975
1. Apply Tooling (P) to the outer diameter of the bearings.
2. Use a suitable press to Install bearings (40) and (41) . Make sure that bearing (41) and
bearing (40) contact the counterbore in housing (36) .
3. Use Tooling (N) to install Duo-Cone seal (39B) .
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16. Illustration 2 g01147981
4. Use Tooling (N) to install Duo-Cone seal (39A) onto housing (38) .
Illustration 3 g01147930
5. Use Tooling (E) and a suitable lifting device to install housing (36) onto housing (38) . The
weight of housing (36) is approximately 100 kg (220 lb).
6. Remove Tooling (E) from housing (36) .
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17. Illustration 4 g01147724
7. Install stopper plate (35) . Do not tighten stopper plate assembly (35) at this time.
Note: Stopper plate (35) will secure housing (36) to housing (38) .
8. Install Tooling (E) and a suitable lifting device to housing (36) . The combined weight of
housing assembly (36) and (38) is approximately 120 kg (265 lb). Install housing assembly
(36) and (38) in a suitable press.
9. Remove stopper plate (35) .
Illustration 5 g01147727
10. Assemble Tooling (D) , as shown.
Illustration 6 g01147731
11. Install Tooling (D) into housing (36) , as shown.
12. Apply a force of 4000 kg (8818 lb) to the top of Tooling (D) . Rotate housing (36) in order
to seat the bearings.
13. Reduce the force on the top of Tooling (D) to 3000 kg (6615 lb).
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18. Illustration 7 g01147737
14. Use Tooling (H) to take a measurement in three locations. Average the three measurements
and record the average measurement as Dimension (W) .
15. Remove Tooling (D) .
16. Separate Tooling (D) .
Illustration 8 g01147743
17. Use a micrometer in order to measure the thickness at three locations of the spacer from
Tooling (D) . Record the average measurement as Dimension (X) .
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19. Illustration 9 g01147742
18. Use a micrometer in order to measure the thickness at three locations of stopper plate (35) .
Record the average measurement as Dimension (Y) .
19. Subtract Dimension (X) from Dimension (Y) and record this figure as Dimension (Z) .
Illustration 10 g01147724
20. Install stopper plate (35) onto housing (38) . Do not tighten stopper plate (35) at this time.
Stopper plate (35) will secure the final drive assembly while the final drive assembly is
repositioned onto Tooling (A) .
21. Use Tooling (E) and a suitable lifting device to reposition the final drive assembly onto
Tooling (A) . The combined weight of housing assembly (36) and (38) is approximately 120
kg (265 lb).
22. Secure the final drive assembly to Tooling (A) .
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20. Illustration 11 g01148004
23. Secure the spanner socket from Tooling (D) to stopper plate (35) .
24. In order to determine the final bearing preload, add Dimension (W) to Dimension (Z) and
record this figure as Dimension (V) .
25. Use Tooling (H) to measure the distance in three locations.
26. Tighten stopper plate (35) until the average of the measurements is equal to Dimension (V) .
27. Remove Tooling (D) .
Illustration 12 g01372092
28. Install Tooling (Q) and a suitable vacuum onto stopper plate (35) .
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21. Illustration 13 g01147789
29. Use a suitable drill and Tooling (Q) in order to drill a hole to the depth of 15 mm (0.6 inch)
in the stopper palte and in housing (38) .
Illustration 14 g01147796
30. Install dowel (37) .
Illustration 15 g01147650
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22. 31. Apply Tooling (R) on bolts (35A) . Install plate (35B) and bolts (35A) .
32. Repeat Steps 28 through 31 for the opposite side of stopper plate (35) .
Illustration 16 g00781807
33. Install O-ring seal (34) on housing (36) .
Illustration 17 g00781730
34. Install gear (33) on housing (36) .
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23. Illustration 18 g00781719
35. Assemble carrier assembly (27) , as follows.
Illustration 19 g00781607
a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install two bearings (31) in planetary gear (32) .
c. Install thrust washers (30) and planetary gear (32) in the carrier assembly.
d. Install planetary shaft (28) in the carrier assembly.
e. Align the split in spring pin (29) to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
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24. Illustration 20 g00903073
f. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
36. Repeat Steps 35.a through 35.e in order to install the other two planetary gears in the carrier.
Illustration 21 g00781559
37. Use two people to install carrier assembly (27) in gear (33) . The weight of carrier assembly
(27) is approximately 38 kg (85 lb).
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26. a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install bearing (23) in planetary gear (24) .
c. Install thrust washers (22) and planetary gear (24) in the carrier assembly.
d. Install planetary shaft (21) in the carrier assembly.
Illustration 25 g00903073
e. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 26 g00879368
f. Align the split in the spring pin to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
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27. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
28. g. Repeat Steps 39.a through 39.f in order to install the other two planetary gears in the
carrier.
Illustration 27 g01148011
40. Install carrier assembly (19) into gear (33) .
41. Install retaining ring (18) .
Illustration 28 g00781412
42. Install spacer (17) . Install gear (16) .
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