This document provides instructions for removing and installing a turbocharger for top mounted engines. The removal process involves disconnecting hoses and tubes, removing bolts and nuts, and taking off the turbocharger assembly. For installation, components are cleaned and inspected, gaskets and seals are installed, bolts are tightened in a specified order and torque, and hoses/tubes are reconnected. Tools, safety notices, and illustrations are included to aid the process.
247B3 CATERPILLAR MULTI TERRAIN LOADER SERVICE REPAIR MANUAL TSLManual Labs
CONTAINS HIGH-QUALITY IMAGES, CIRCUIT DIAGRAMS, INSTRUCTIONS SEARCHABLE TEXT, AND BOOKMARKS TO REPAIR, MAINTENANCE, AND SERVICE YOUR MACHINE. THE SAFETY INFORMATION INCLUDES DIAGNOSTIC TESTS, ADJUSTMENTS, AND THEORY OF OPERATION INFORMATION'S. THESE FACTORY SERVICE MANUALS (FSM) ARE THE MANUALS PROVIDED BY MANUFACTURERS WHICH COVER THE SERVICING, MAINTENANCE, AND REPAIR OF THE PRODUCTS. SO THAT THE MECHANICS ARE ABLE TO FIX THEIR OWN PRODUCTS.
247B3 CATERPILLAR MULTI TERRAIN LOADER SERVICE REPAIR MANUAL TSLManual Labs
CONTAINS HIGH-QUALITY IMAGES, CIRCUIT DIAGRAMS, INSTRUCTIONS SEARCHABLE TEXT, AND BOOKMARKS TO REPAIR, MAINTENANCE, AND SERVICE YOUR MACHINE. THE SAFETY INFORMATION INCLUDES DIAGNOSTIC TESTS, ADJUSTMENTS, AND THEORY OF OPERATION INFORMATION'S. THESE FACTORY SERVICE MANUALS (FSM) ARE THE MANUALS PROVIDED BY MANUFACTURERS WHICH COVER THE SERVICING, MAINTENANCE, AND REPAIR OF THE PRODUCTS. SO THAT THE MECHANICS ARE ABLE TO FIX THEIR OWN PRODUCTS.
𝘼𝙣𝙩𝙞𝙦𝙪𝙚 𝙋𝙡𝙖𝙨𝙩𝙞𝙘 𝙏𝙧𝙖𝙙𝙚𝙧𝙨 𝙞𝙨 𝙫𝙚𝙧𝙮 𝙛𝙖𝙢𝙤𝙪𝙨 𝙛𝙤𝙧 𝙢𝙖𝙣𝙪𝙛𝙖𝙘𝙩𝙪𝙧𝙞𝙣𝙜 𝙩𝙝𝙚𝙞𝙧 𝙥𝙧𝙤𝙙𝙪𝙘𝙩𝙨. 𝙒𝙚 𝙝𝙖𝙫𝙚 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙥𝙡𝙖𝙨𝙩𝙞𝙘 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙪𝙨𝙚𝙙 𝙞𝙣 𝙖𝙪𝙩𝙤𝙢𝙤𝙩𝙞𝙫𝙚 𝙖𝙣𝙙 𝙖𝙪𝙩𝙤 𝙥𝙖𝙧𝙩𝙨 𝙖𝙣𝙙 𝙖𝙡𝙡 𝙩𝙝𝙚 𝙛𝙖𝙢𝙤𝙪𝙨 𝙘𝙤𝙢𝙥𝙖𝙣𝙞𝙚𝙨 𝙗𝙪𝙮 𝙩𝙝𝙚 𝙜𝙧𝙖𝙣𝙪𝙡𝙚𝙨 𝙛𝙧𝙤𝙢 𝙪𝙨.
Over the 10 years, we have gained a strong foothold in the market due to our range's high quality, competitive prices, and time-lined delivery schedules.
5 Warning Signs Your BMW's Intelligent Battery Sensor Needs AttentionBertini's German Motors
IBS monitors and manages your BMW’s battery performance. If it malfunctions, you will have to deal with an array of electrical issues in your vehicle. Recognize warning signs like dimming headlights, frequent battery replacements, and electrical malfunctions to address potential IBS issues promptly.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
1. Agricultural : Supporting Primary and Secondary Agriculture
• Scope: Provide support solutions to enhance agricultural productivity and sustainability.
• Target Areas: Polokwane, Tzaneen, Thohoyandou, Makhado, and Giyani.
2. Automotive Sector: Partnerships with Mechanics and Panel Beater Shops
• Scope: Develop collaborations with automotive service providers to improve service quality and business operations.
• Target Areas: Polokwane, Lephalale, Mokopane, Phalaborwa, and Bela-Bela.
3. Empowerment : Focusing on Women Empowerment
• Scope: Provide business support support and training to women-owned businesses, promoting economic inclusion.
• Target Areas: Polokwane, Thohoyandou, Musina, Burgersfort, and Louis Trichardt.
We will also prioritize Industrial Economic Zone areas and their priorities.
Sign up on https://profilesmes.online/welcome/
To be eligible:
1. You must have a registered business and operate in Limpopo
2. Generate revenue
3. Sectors : Agriculture ( primary and secondary) and Automative
Women and Youth are encouraged to apply even if you don't fall in those sectors.
Symptoms like intermittent starting and key recognition errors signal potential problems with your Mercedes’ EIS. Use diagnostic steps like error code checks and spare key tests. Professional diagnosis and solutions like EIS replacement ensure safe driving. Consult a qualified technician for accurate diagnosis and repair.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
Why Is Your BMW X3 Hood Not Responding To Release CommandsDart Auto
Experiencing difficulty opening your BMW X3's hood? This guide explores potential issues like mechanical obstruction, hood release mechanism failure, electrical problems, and emergency release malfunctions. Troubleshooting tips include basic checks, clearing obstructions, applying pressure, and using the emergency release.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
In this presentation, we have discussed a very important feature of BMW X5 cars… the Comfort Access. Things that can significantly limit its functionality. And things that you can try to restore the functionality of such a convenient feature of your vehicle.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292421
Turbocharger - Remove - Turbocharger for Side Mounted
Engines
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
1. Disconnect the hose assemblies from the turbocharger inlet and the turbocharger outlet.
Refer to the Original Equipment Manufactures (OEM) for the correct procedure.
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3. 2. Disconnect the exhaust tube assembly. Refer to the OEM for the correct procedure.
3. If the turbocharger has an exhaust elbow, remove the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
Illustration 1 g03376116
4. Slide clip (9) along hose (10). Disconnect the hose from the actuator.
5. Follow Step 5.a through Step 5.d in order to remove tube assembly (4) from turbocharger
(1).
a. Remove bolt (5).
b. Remove banjo bolt (2) and remove sealing washers (3) (not shown).
c. Remove tube assembly (4) from the cylinder block.
d. Remove O-ring seal (7) (not shown).
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4. 6. Follow Steps 6 through 6.d in order to remove tube assembly (11) from turbocharger (1).
a. Remove bolts (8).
b. Remove bolts (12).
c. Remove tube assembly (11) from turbocharger (1) and the cylinder block.
d. Remove gasket (6) (not shown) and gasket (13) (not shown).
Illustration 2 g03376117
7. Remove nuts (16) from turbocharger (1). Remove turbocharger (1) from exhaust manifold
(14).
Note: Ensure that the weight of the turbocharger is supported as the nuts are loosened.
8. If necessary, remove studs (15) from exhaust manifold (14).
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5. Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jun 21 15:41:35 UTC+0800 2020
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292425
Turbocharger - Remove - Turbocharger for Top Mounted
Engines
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Dispose of all fluids according to local regulations and mandates.
Note: Plug and cap all open ports and tube assemblies.
1. Disconnect the hose assemblies from the turbocharger inlet and the turbocharger outlet.
Refer to the Original Equipment Manufactures (OEM) for the correct procedure.
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7. 2. Disconnect the exhaust tube assembly. Refer to the OEM for the correct procedure.
3. If the turbocharger has an exhaust elbow, remove the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
Illustration 1 g03374196
4. Slide clip (2) along hose (3). Disconnect the hose from actuator (1).
5. Remove bolts (6) from the clip for tube assembly (5). Position the tube assembly away from
cylinder block.
6. Remove bolt (7) and spacer (8) (not shown).
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8. 7. Remove bolt (12) and spacer (13).
8. Remove bolt (10) from tube assembly (9).
9. Remove tube assembly (9) from the cylinder block. Remove O-ring seal (11) (not shown).
10. Remove bolts (15) from tube assembly (14). Remove gasket (16) (not shown).
11. Remove exhaust manifold (4) and the assembly of the turbocharger from the cylinder head.
Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the
correct procedure.
Illustration 2 g03374197
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9. 12. Place exhaust manifold (4) and the assembly of turbocharger (19) in a suitable support.
13. Remove banjo bolt (17) and remove sealing washers (18) (not shown).
14. Remove tube assembly (9) from turbocharger (4).
15. Remove bolts (23) from tube assembly (14). Support the tube assembly as the bolts are
removed.
16. Remove gasket (21) (not shown).
17. Prior to and during removal of nuts (20) apply releasing fluid to the bolts. Remove nuts
(20).
18. Remove turbocharger (19) from exhaust manifold (4).
19. Remove spacer (22).
20. If necessary, remove studs (24) from exhaust manifold (4).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Sun Jun 21 15:42:30 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292419
Turbocharger - Install - Turbocharger for Side Mounted
Engines
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3975 Rubber Lubricant 1
B 4C-5597 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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11. Illustration 1 g03376657
1. Ensure that turbocharger (1) is clean and free from damage. Inspect the turbocharger for
wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more
information. If the turbocharger is worn, the complete turbocharger must be replaced.
2. Test the wastegate actuator (19) for correct operation. Refer to System Operation, Testing
and Adjusting, "Turbocharger Inspect". If the wastegate actuator is damaged or the
wastegate actuator does not operate within the specified limits, the turbocharger assembly
must be replaced.
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12. Illustration 2 g03376117
3. Clean the gasket surface of exhaust manifold (14).
4. If necessary, install studs (15) to exhaust manifold (14). Apply Tooling (B) to the threads of
studs (15). Tighten the studs to a torque of 18 N·m (159 lb in).
5. Position turbocharger (1) on exhaust manifold (14).
Note: Ensure that the turbocharger is correctly oriented.
6. Install nuts (16). Tighten the nuts to a torque of 44 N·m (32 lb ft).
7. If a new turbocharger is installed, check that the orientation of compressor housing (18) is
correct. Refer to Illustration 1. Follow Step 7.a through Step 7.c in order to orient the
compressor housing.
a. Loosen band clamp (20) sufficiently in order to allow the compressor housings to
rotate.
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13. Note: If the band clamp is damaged, replace the band clamp.
b. Rotate compressor housing (18) until the compressor outlet is in the correct position.
Refer to the turbocharger that was originally installed for the correct orientation.
c. Ensure that band clamps (20) are correctly oriented. Refer to the turbocharger that
was originally installed for the correct orientation. Tighten the band clamps finger
tight.
Illustration 3 g03376116
8. Ensure that tube assembly (11) and tube assembly (4) are clean, free from damage, and
restriction. Replace any damaged components.
9. Position a new gasket (6) (not shown) and bolts (8) onto tube assembly (11).
10. Install tube assembly (11) onto turbocharger (1). Tighten bolts (8) finger tight.
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14. 11. Position a new gasket (13) between the flange of tube assembly (11) and the cylinder block.
Install bolts (12) finger tight.
12. Tighten bolts (8) and bolts (12) to a torque of 22 N·m (195 lb in).
13. If a new turbocharger has been installed, check that the orientation of compressor housing
(18) is correct. If the orientation of the compressor housing is not correct, rotate the
compressor housing until correctly positioned. Refer to Illustration 1. Tighten band clamps
(20) to a torque of 13 N·m (115 lb in).
14. Remove the plug from oil inlet port (17). Refer to Illustration 1. Lubricate the turbocharger
bearings with clean engine oil through the oil inlet port. Rotate the wheel of the compressor
several times in order to lubricate the bearings.
15. Use Tooling (A) in order to lubricate a new O-ring seal (7). Install the O-ring seal to tube
assembly (4).
16. Position a new sealing washer (3) (not shown) onto banjo bolt (2). Install the banjo bolt to
tube assembly (4).
17. Install tube assembly (4) onto turbocharger (1) and the cylinder block. Tighten banjo bolt
(1) finger tight.
18. Install bolt (5) finger tight. Ensure that tube assembly (4) is correctly positioned into the
cylinder block.
19. Tighten banjo bolt (1) to a torque of 20 N·m (177 lb in).
20. Tighten bolt (5) to a torque of 22 N·m (195 lb in).
21. Connect hose (10) to the actuator. Slide clip (9) along the hose. Ensure that the hose clip is
correctly positioned.
22. If the turbocharger has an exhaust elbow, install the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
23. Connect the exhaust tube assembly. Refer to the Original Equipment Manufactures (OEM)
for the correct procedure.
24. Connect the hose assemblies to the turbocharger inlet and the turbocharger the outlet. Refer
to the OEM for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Jun 21 15:43:26 UTC+0800 2020
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292422
Turbocharger - Install - Turbocharger for Top Mounted
Engines
SMCS - 1052-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3975 Rubber Lubricant 1
B 4C-5597 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Illustration 1 g03374269
1. Ensure that turbocharger (19) is clean and free from damage. Inspect the turbocharger for
wear. Refer to System Operation, Testing and Adjusting, "Turbocharger Inspect" for more
information. If the turbocharger is worn, the complete turbocharger must be replaced.
2. Test the wastegate actuator (1) for correct operation. Refer to System Operation, Testing
and Adjusting, "Turbocharger Inspect". If the wastegate actuator is damaged or the
wastegate actuator does not operate within the specified limits, the turbocharger assembly
must be replaced.
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17. Illustration 2 g03374197
3. Place exhaust manifold (4) in a suitable support.
4. Clean the gasket surfaces of exhaust manifold (4) and spacer (22).
5. If necessary, install studs (24) to exhaust manifold (4). Apply Tooling (B) to the threads of
studs (24). Tighten the studs to a torque of 18 N·m (159 lb in).
6. Position spacer (22) onto the exhaust manifold. Ensure that the spacer is correctly
orientated.
7. Position turbocharger (19) onto exhaust manifold (4).
Note: Ensure that the turbocharger is correctly oriented.
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18. 8. Apply Tooling (B) to the threads of nuts (20). Install the nuts. Tighten the nuts to a torque of
44 N·m (32 lb ft).
9. If a new turbocharger is installed, bearing housing (27) and compressor housing (26) must
be oriented to the correct positions. Refer to Illustration 1. Follow Step 9.a through Step 9.d
in order to orient the bearing housing and the compressor housing.
a. Loosen band clamps (28) sufficiently in order to allow the housings to rotate.
Note: If the band clamps are damaged, replace the band clamps.
b. Carefully turn bearing housing (27) until the port for oil feed (25) is upward.
c. Rotate compressor housing (26) until the compressor outlet is in the correct position.
Refer to the turbocharger that was originally installed for the correct orientation.
d. Ensure that band clamps (28) are correctly oriented. Refer to the turbocharger that
was originally installed for the correct orientation. Tighten the band clamps finger
tight.
10. Ensure that tube assembly (14) and tube assembly (9) are clean, free from damage, and
restriction. Replace any damaged components.
11. Position a gasket joint (21) (not shown) and bolts (23) onto tube assembly (14).
12. Install tube assembly (14) onto turbocharger (19). Tighten bolts (23) finger tight.
13. Remove the plug from oil inlet port (25). Refer to Illustration 1. Lubricate the turbocharger
bearings with clean engine oil through the oil inlet port. Rotate the wheel of the compressor
several times in order to lubricate the bearings.
14. Position a new sealing washer (18) (not shown) onto banjo bolt (17). Install banjo bolt (9) to
tube assembly (14).
15. Position tube assembly (14) onto turbocharger (19) and install remaining new sealing
washer (18) (not shown).
16. Tighten banjo bolt (9) finger tight.
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19. Illustration 3 g03374196
17. Install exhaust manifold (4) and the assembly of the turbocharger to the cylinder head. Refer
to Disassembly and Assembly, "Exhaust Manifold - Remove and Install" for the correct
procedure.
18. If a new turbocharger has been installed, check that the orientation of bearing housing (27)
is correct. If the orientation of the bearing housing is not correct, rotate the bearing housing
until tube assembly (14) and tube assembly (9) are correctly positioned. Refer to Illustration
2.
19. Use Tooling (A) in order to lubricate a new O-ring seal (11) (not shown). Install the O-ring
seal to tube assembly (9). Refer to Illustration 3.
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20. 20. Install tube assembly (9) to the cylinder block. Ensure that the tube assembly is correctly
positioned into the cylinder block.
21. Install bolt (10) hand tight.
22. Install bolt (12) and spacer (13) hand tight.
23. Tighten banjo bolt (9) to a torque of 20 N·m (177 lb in). Refer to Illustration 2.
24. Tighten bolt (10) to a torque of 22 N·m (195 lb in).
Tighten bolt (12) to a torque of 44 N·m (32 lb ft).
25. Position a new gasket (16) (not shown) between the flange of tube assembly (14) and the
cylinder block. Install bolts (15) finger tight.
26. Install bolt (7) and spacer (8) (not shown) hand tight.
27. Tighten bolts (23) to a torque of 22 N·m (195 lb in). Refer to Illustration 2.
28. Tighten bolt (15) to a torque of 22 N·m (195 lb in).
Tighten bolt (7) to a torque of 44 N·m (32 lb ft).
29. If a new turbocharger has been installed, tighten band clamps (28) to a torque of 13 N·m
(115 lb in). Refer to Illustration 1.
30. Connect hose (3) to actuator (1). Slide clip (2) along the hose. Ensure that the hose clip is
correctly positioned.
31. Install bolts (6) to the clip for tube assembly (5). Tighten the bolt to a torque of 22 N·m
(195 lb in).
32. If the turbocharger has an exhaust elbow, install the exhaust elbow. Refer to Disassembly
and Assembly, "Exhaust Elbow - Remove and Install" for the correct procedure.
33. Connect the exhaust tube assembly. Refer to the Original Equipment Manufactures (OEM)
for the correct procedure.
34. Connect the hose assemblies to the turbocharger inlet and the turbocharger the outlet. Refer
to the OEM for the correct procedure.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 330D2 L EXCAVATOR PTE
Configuration: 330D2 L Excavators PTE00001-UP (MACHINE) POWERED BY C7.1 Engine
Disassembly and Assembly
C7.1 Engines
Media Number -UENR0633-19 Publication Date -01/07/2015 Date Updated -29/10/2018
i05292434
Wastegate Solenoid - Remove and Install
SMCS - 1057-010
Removal Procedure
Illustration 1 g03381127
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22. Illustration 2 g03381128
1. Disconnect harness assembly (1) from harness assembly (2). Slide connection for harness
assembly (2) from bracket (3).
2. Remove allen bolts (4) and remove bracket (3).
3. Make temporary mark on wastegate solenoid (5) for installation purposes. Remove
wastegate solenoid (2) from inlet manifold connection (6).
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-3975 Rubber Lubricant 1
1. Ensure that all components of wastegate solenoid are clean and free from wear and damage.
If necessary, replace the wastegate solenoid as an assembly if any of components are worn
or damaged.
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23. Illustration 3 g03381129
2. Ensure that O-ring seals (7) on wastegate solenoid (6) are free from damage and wear.
3. If the O-ring seals are damaged or worn, the wastegate solenoid should be replaced as an
assembly.
4. Ensure that the ports in Position (X) are clean and free from restriction.
5. Use Tooling (A) in order to lubricate O-ring seal (7) on wastegate solenoid (6).
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Illustration 5 g03381127
6. Install wastegate solenoid (5) to inlet manifold connection (6).
Note: Ensure that the wastegate solenoid is correctly orientated.
7. Position bracket (3) onto wastegate solenoid (5). Ensure that the bracket is correctly
orientated.
8. Install allen bolts (4) to wastegate solenoid (5). Tighten the bolts to a torque of 5 N·m
(44 lb in).
9. Slide the connection for harness assembly (2) onto bracket (3). Connect harness assembly
(1) to harness assembly (2).
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