This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists the required tools and gives step-by-step instructions to remove 32 components of the final drive. The instructions describe using presses, hammers, and specialty tools to remove gears, shafts, seals, and housing pieces. Precautions are given to clean parts thoroughly and replace seals during reassembly.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjskeazqkkdmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It begins by listing the required tools. The disassembly procedure has 32 steps that remove components like gears, shafts, seals and housings. Cleanliness is emphasized. The assembly procedure has 13 steps that install bearings, seals and other components in reverse order, applying lubricants and sealants. Proper inspection and replacement of worn parts is advised.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjskeazqkkdmme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, plates, and housings are then removed through 32 numbered steps. Key components taken apart include the drive cover, three planetary gear carrier assemblies, and a pair of connected ring gears. Cleanliness is emphasized to prevent dirt intrusion during reassembly.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ifosodkmsme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering internal components. Tools required are listed in a table.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjskekdmjekm
The document provides step-by-step instructions to disassemble a final drive assembly for an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, spacers, seals and housings are then removed through 32 numbered steps. Tools required are listed in a table. Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjskeazqkkdmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It begins by listing the required tools. The disassembly procedure has 32 steps that remove components like gears, shafts, seals and housings. Cleanliness is emphasized. The assembly procedure has 13 steps that install bearings, seals and other components in reverse order, applying lubricants and sealants. Proper inspection and replacement of worn parts is advised.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjskeazqkkdmme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, plates, and housings are then removed through 32 numbered steps. Key components taken apart include the drive cover, three planetary gear carrier assemblies, and a pair of connected ring gears. Cleanliness is emphasized to prevent dirt intrusion during reassembly.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ifosodkmsme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering internal components. Tools required are listed in a table.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjskekdmjekm
The document provides step-by-step instructions to disassemble a final drive assembly for an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, spacers, seals and housings are then removed through 32 numbered steps. Tools required are listed in a table. Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ikdkkdmdmdm
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, seals, and housing pieces are then removed through 32 detailed steps. Proper cleaning and use of specialty tools are emphasized to prevent damage and ensure correct reassembly.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fhsejkdkmen
The document provides instructions to disassemble a final drive assembly. It involves removing 32 components in 32 steps. Key steps include removing the final drive cover, three carrier assemblies which each contain planetary gear sets, and the two ring gears from the main housing. Cleanliness is important to prevent dirt from entering during reassembly. The total weight of disassembled parts is approximately 688 pounds.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjjskejdmdn
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, shafts, seals and housings are then removed in 32 sequential steps. Detailed illustrations accompany each step to show how to use specialized tools to press, pull and separate parts. Cleanliness is emphasized to prevent dirt from contaminating internal mechanisms during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...ikdkkdmdmdm
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar Cat 325C L Excavator (Prefix BMM) Service Repair Manual (BMM00001...jdkskmmdmd1
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Several gears, shafts, seals and housings are then removed in sequential order using various tools. Detailed photographs accompany each step to illustrate the disassembly process. Proper cleaning and safety precautions are noted throughout.
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and other internal components.
3. Using tools like hammers, punches, and pullers to separate components.
4. Lifting out heavy parts like the housing carefully with lifting devices.
The process involves over 30 individual steps to fully disassemble the final drive. Cleanliness is important to prevent dirt entry into internal parts.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 330D L Excavator (Prefix B6H) Service Repair Manual (B6H00001...f8uesjdkdmdm
The document provides instructions for installing a hydraulic lockout control on an excavator. It describes:
1) Installing the hydraulic lockout control using bolts and securing a switch.
2) Installing a panel and screws to cover the components.
3) The document contains detailed step-by-step instructions and illustrations for assembling and disassembling various components of an excavator such as a piston motor and fan. Safety warnings are provided throughout.
This document provides assembly instructions for repairing the transmission of a 329DL excavator. It consists of 52 steps to assemble the transmission components in the correct order, including installing gaskets, bearings, pistons, seals, covers, and other parts into the pump housing. Precautions are provided for steps involving spring tension. Required tools include a transmission repair stand, link brackets, driver group, seal guide, and retaining ring pliers.
This document provides instructions for disassembling and assembling the recoil spring on a 329D L excavator. It describes:
1. The required tools and sockets for disassembly and assembly.
2. The disassembly procedure which involves using a special recoil spring bench tool to safely compress the spring and remove components.
3. The assembly procedure which again uses the bench tool to compress the spring and measure its length during assembly. Proper spring length is critical.
This document provides repair instructions for a 329DL excavator transmission. It outlines 38 steps to disassemble and reassemble the transmission, including instructions to clean parts, replace seals and O-rings, measure bearing clearance using shims, and install various transmission components like gears, seals, and housing pieces. Special tools are required for tasks like installing duo-cone seals and bearing surfaces must be coated with anti-seize compound before assembly.
This document provides assembly instructions for a service repair manual in 3 sentences:
It outlines 53 steps to assemble an excavator pump, including installing various components like gaskets, bearings, pistons, seals and covers onto the pump housing in the proper order and orientation. Precautions are noted for installing springs and other parts that could cause injury. Required tools are listed and each assembly step includes an illustration for reference.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f8uesjdkdmdm
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix RGA) Service Repair Manual...f8uesjdkdmdm
The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, springs, and valves in the proper sequence.
3. Lifting the swing motor or drive using lifting brackets and removing bolts to separate the components.
Caterpillar Cat 326D2 L Excavator (Prefix KER) Service Repair Manual (KER0000...f8uesjdkdmdm
This document provides the disassembly procedure for a travel motor in 27 steps. It begins by cleaning the outside of the travel motor and fastening it vertically. The first steps include removing the head and various internal components like seals, springs, plates, and pistons. Later steps dismantle the rotating assembly, remove bearings from the shaft, and disassemble the barrel assembly. Throughout, care is taken to mark components for reinstallation in their original positions. Required tools are also listed.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...f8uesjdkdmdm
The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator powered by a C7 engine. Key steps include:
1. Removing bolts and disconnecting harness assemblies to remove the valve mechanism cover base.
2. Draining coolant, removing supports and clamps, and disconnecting tubes and hoses to remove the cylinder head.
3. Installing a new gasket and torquing bolts to specified values to install the cylinder head. Reconnecting all tubes, hoses and harness assemblies.
1. The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator powered by a C7 engine.
2. The removal procedure includes disconnecting harness assemblies, removing bolts, and draining coolant from the cooling system.
3. The installation procedure specifies applying anti-seize compound to bolts and tightening them in a numerical sequence to the specified torques. Connecting harness assemblies and installing supports are also described.
Caterpillar Cat 326D2 L (Prefix KGY) Service Repair Manual (KGY00001 and up).pdff8uesjdkdmdm
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
This document provides instructions for disassembling a travel motor. It begins by having the technician clean and secure the travel motor vertically. They are instructed to mark the head and body for alignment during reassembly. Over 25 steps are then outlined to remove various components of the travel motor like the head, brake piston, plates, and barrel assembly. Throughout, technicians are warned to be careful not to damage parts and ensure components are reinstalled in their original positions.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and rotating assembly. The rotating assembly contains a shaft that requires removing retaining rings and bearing races using various tools. Piston assemblies are also removed from the barrel assembly after marking their positions.
Caterpillar Cat 325D L EXCAVATOR (Prefix T2S) Service Repair Manual (T2S00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive for a 325D L excavator. Key steps include:
1. Cleaning and marking the final drive assembly.
2. Removing the cover and gears using various tools.
3. Taking apart the carrier assemblies by removing pins, washers, and gears.
4. Using presses and hammers to separate additional components from the housing.
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Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ikdkkdmdmdm
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, seals, and housing pieces are then removed through 32 detailed steps. Proper cleaning and use of specialty tools are emphasized to prevent damage and ensure correct reassembly.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fhsejkdkmen
The document provides instructions to disassemble a final drive assembly. It involves removing 32 components in 32 steps. Key steps include removing the final drive cover, three carrier assemblies which each contain planetary gear sets, and the two ring gears from the main housing. Cleanliness is important to prevent dirt from entering during reassembly. The total weight of disassembled parts is approximately 688 pounds.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjjskejdmdn
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, shafts, seals and housings are then removed in 32 sequential steps. Detailed illustrations accompany each step to show how to use specialized tools to press, pull and separate parts. Cleanliness is emphasized to prevent dirt from contaminating internal mechanisms during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...ikdkkdmdmdm
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar Cat 325C L Excavator (Prefix BMM) Service Repair Manual (BMM00001...jdkskmmdmd1
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Several gears, shafts, seals and housings are then removed in sequential order using various tools. Detailed photographs accompany each step to illustrate the disassembly process. Proper cleaning and safety precautions are noted throughout.
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and other internal components.
3. Using tools like hammers, punches, and pullers to separate components.
4. Lifting out heavy parts like the housing carefully with lifting devices.
The process involves over 30 individual steps to fully disassemble the final drive. Cleanliness is important to prevent dirt entry into internal parts.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
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Caterpillar Cat 330D L Excavator (Prefix B6H) Service Repair Manual (B6H00001...f8uesjdkdmdm
The document provides instructions for installing a hydraulic lockout control on an excavator. It describes:
1) Installing the hydraulic lockout control using bolts and securing a switch.
2) Installing a panel and screws to cover the components.
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This document provides assembly instructions for repairing the transmission of a 329DL excavator. It consists of 52 steps to assemble the transmission components in the correct order, including installing gaskets, bearings, pistons, seals, covers, and other parts into the pump housing. Precautions are provided for steps involving spring tension. Required tools include a transmission repair stand, link brackets, driver group, seal guide, and retaining ring pliers.
This document provides instructions for disassembling and assembling the recoil spring on a 329D L excavator. It describes:
1. The required tools and sockets for disassembly and assembly.
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3. The assembly procedure which again uses the bench tool to compress the spring and measure its length during assembly. Proper spring length is critical.
This document provides repair instructions for a 329DL excavator transmission. It outlines 38 steps to disassemble and reassemble the transmission, including instructions to clean parts, replace seals and O-rings, measure bearing clearance using shims, and install various transmission components like gears, seals, and housing pieces. Special tools are required for tasks like installing duo-cone seals and bearing surfaces must be coated with anti-seize compound before assembly.
This document provides assembly instructions for a service repair manual in 3 sentences:
It outlines 53 steps to assemble an excavator pump, including installing various components like gaskets, bearings, pistons, seals and covers onto the pump housing in the proper order and orientation. Precautions are noted for installing springs and other parts that could cause injury. Required tools are listed and each assembly step includes an illustration for reference.
Caterpillar Cat 329D2 and 329D2L Excavator (Prefix THW) Service Repair Manual...f8uesjdkdmdm
The document provides instructions for removing and installing a flywheel on a C7.1 engine. It describes:
1) Removing the bolts and electric starting motor to access the flywheel.
2) Installing guide studs and using lifting equipment to remove the flywheel.
3) Inspecting the flywheel and removing the ring gear if needed.
4) Cleaning and preparing the surfaces, then installing the flywheel using lifting equipment and guide studs, and tightening the bolts to the specified torque.
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The document provides instructions for disassembling and assembling a swing motor and swing drive. Key steps include:
1. Cleaning all parts thoroughly before assembly and applying a light film of hydraulic oil.
2. Using retaining ring pliers to install a retaining ring and assembling plates, pistons, springs, and valves in the proper sequence.
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Caterpillar Cat 326D2 L Excavator (Prefix KER) Service Repair Manual (KER0000...f8uesjdkdmdm
This document provides the disassembly procedure for a travel motor in 27 steps. It begins by cleaning the outside of the travel motor and fastening it vertically. The first steps include removing the head and various internal components like seals, springs, plates, and pistons. Later steps dismantle the rotating assembly, remove bearings from the shaft, and disassemble the barrel assembly. Throughout, care is taken to mark components for reinstallation in their original positions. Required tools are also listed.
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The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator powered by a C7 engine. Key steps include:
1. Removing bolts and disconnecting harness assemblies to remove the valve mechanism cover base.
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1. The document provides instructions for removing and installing the valve mechanism cover base and cylinder head on a Caterpillar 329D excavator powered by a C7 engine.
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3. The installation procedure specifies applying anti-seize compound to bolts and tightening them in a numerical sequence to the specified torques. Connecting harness assemblies and installing supports are also described.
Caterpillar Cat 326D2 L (Prefix KGY) Service Repair Manual (KGY00001 and up).pdff8uesjdkdmdm
This document provides instructions for disassembling and assembling the travel motor of a 326D2 excavator. It lists the required tools and gives step-by-step procedures to remove and install various components of the travel motor such as the head, bearings, brake piston, seals, and housing covers. Special care must be taken when handling springs or installing seals to avoid injury. All components must be cleaned thoroughly before assembly and lubricated with oil during reassembly.
This document provides instructions for disassembling a travel motor. It begins by having the technician clean and secure the travel motor vertically. They are instructed to mark the head and body for alignment during reassembly. Over 25 steps are then outlined to remove various components of the travel motor like the head, brake piston, plates, and barrel assembly. Throughout, technicians are warned to be careful not to damage parts and ensure components are reinstalled in their original positions.
The document provides the disassembly procedure for a travel motor in 27 steps. It begins by removing the travel motor and cleaning it. Key steps include removing the head, brake piston, friction plates, and rotating assembly. The rotating assembly contains a shaft that requires removing retaining rings and bearing races using various tools. Piston assemblies are also removed from the barrel assembly after marking their positions.
Caterpillar Cat 325D L EXCAVATOR (Prefix T2S) Service Repair Manual (T2S00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive for a 325D L excavator. Key steps include:
1. Cleaning and marking the final drive assembly.
2. Removing the cover and gears using various tools.
3. Taking apart the carrier assemblies by removing pins, washers, and gears.
4. Using presses and hammers to separate additional components from the housing.
Caterpillar Cat 326D2 (Prefix KGY) Service Repair Manual (KGY00001 and up).pdff8uesjdkdmdm
This document provides instructions for disassembling and assembling the travel motor of 326D2 and 326D2 L excavator models. The disassembly procedure involves removing 28 different components of the travel motor including the head, port plate, bearings, brake piston, plates, seals and housing cover. Corresponding assembly instructions are also provided, specifying the use of various tools and noting that all seals and gaskets must be replaced. Cleanliness is emphasized throughout the assembly process.
The document provides step-by-step instructions to disassemble a final drive on an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various components like gears, shafts, seals and housings are then removed individually using an assortment of tools. Detailed illustrations accompany each step to show how to properly disassemble the final drive. Cleanliness is emphasized to prevent dirt from entering the mechanism during reassembly.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...f8uesjdkdmdm
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs removing bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
Caterpillar Cat 325D L Excavator (Prefix NAC) Service Repair Manual (NAC00001...f8uesjdkdmdm
This service repair manual provides instructions for repairing a 325D L excavator transmission. It details 33 steps for disassembling and assembling the transmission components. Cleanliness is important during repair. O-rings and seals should always be replaced. Various tools are used to install bearings, seals, gears, and other parts in the correct order. Proper torque specifications and safety precautions are noted throughout the process.
Caterpillar Cat 325D L Excavator (Prefix LAL) Service Repair Manual (LAL00001...f8uesjdkdmdm
This document provides the disassembly procedure for a 325D L excavator travel motor. It lists the required tools and gives step-by-step instructions to disassemble the various components of the travel motor. Some key steps include removing the head from the motor body, extracting the brake piston, removing plates and discs, and taking apart the rotating assembly. Proper cleaning and replacement of seals is emphasized for reassembly.
Caterpillar Cat 325D L Excavator (Prefix MCL) Service Repair Manual (MCL00001...f8uesjdkdmdm
The document provides instructions to disassemble a final drive assembly in 3 steps:
1) Fasten the final drive assembly to a repair stand and remove the cover by taking out bolts and setscrews.
2) Remove additional components from the cover including a gear, check plate, and seals.
3) Clean all components thoroughly before disassembly to prevent dirt from entering during reassembly.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C FM EXCAVATOR G1L
Configuration: 325C FOREST SWING MACHINES G1L00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Forest Machines Machine Systems
Media Number -RENR5477-00 Publication Date -01/06/2004 Date Updated -11/06/2004
i02783051
Final Drive - Disassemble
SMCS - 4050-015
S/N - G1L1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 194-3878 Spanner Socket 1
E 138-7574 Link Bracket 2
F
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
G 1U-7600 Slide Hammer Puller Gp 1
8T-0266 Bolt 1
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3. Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The weight of the final drive assembly is
approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
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4. 4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. Remove the cover. The weight of the cover is approximately 32 kg
(70 lb).
Illustration 3 g00879362
5. Remove bolts (3). Remove gear (5). Check plate (6). Replace plate (6) if wear is shown.
Remove plugs (4) from cover (2).
Illustration 4 g00879365
6. Remove O-ring seal (7) from plugs (4).
Illustration 5 g00780428
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5. 7. Remove gear (8). Remove spacer (9).
Illustration 6 g00780432
8. Remove retaining ring (10) with Tooling (C). Remove washer (11). Remove gear (12).
Remove bearing assembly (13). Remove second washer (11).
9. Repeat Step 8 for the remaining two gear assemblies.
Illustration 7 g00781401
10. Remove retaining ring (14).
Illustration 8 g00781407
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6. 11. Remove carrier assembly (15).
Illustration 9 g01389593
12. Use a suitable press in order to remove the shafts from carrier assembly (15).
Illustration 10 g00781412
13. Remove gear (16). Remove spacer (17).
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7. Illustration 11 g00781466
14. Remove retaining ring (18).
15. Remove carrier assembly (19).
Illustration 12 g00879368
16. Disassemble carrier assembly (19), as follows.
a. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 13 g00781476
b. Remove planetary shaft (21).
c. Remove spring pin (20) from planetary shaft (21) with a hammer and a punch.
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8. Illustration 14 g00781516
d. Remove thrust washers (22) and planetary gear (24) from the carrier assembly.
e. Remove bearing (23) from planetary gear (24).
17. Repeat Steps 16.a through 16.e for the other two planetary.
Illustration 15 g00781529
18. Remove gear (25). Remove spacer (26).
Illustration 16 g00781559
19. Remove carrier assembly (27).
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9. 20. Use two people to remove carrier assembly (27). The weight of the carrier assembly is
approximately 38 kg (85 lb).
21. Disassemble carrier assembly (27), as follows.
Illustration 17 g00781719
a. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
Illustration 18 g00781601
b. Remove planetary shaft (28).
c. Remove spring pin (29) from planetary shaft (28) with a hammer and a punch.
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10. Illustration 19 g00781607
d. Remove thrust washers (30) and planetary gear (32) from the carrier assembly.
e. Remove two bearings (31) from the planetary gear.
22. Repeat Steps 21.a through 21.e for the other two planetary gears.
Illustration 20 g00781730
23. Use two people to remove gear (33). The weight of gear is approximately 41 kg (90 lb).
Illustration 21 g00781807
24. Remove O-ring seal (34).
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11. Illustration 22 g01147650
25. Remove bolts (35A) and plates (35B).
Illustration 23 g01147651
26. Use Tooling (G) to remove dowel (37) from stopper plate (35).
Illustration 24 g01147759
27. Secure Tooling (D) to stopper plate (35). Use Tooling (D) to remove stopper plate (35).
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12. Illustration 25 g01147930
28. Use Tooling (E) and a suitable lifting device to remove housing (36). The weight of housing
(36) is approximately 100 kg (220 lb).
Illustration 26 g01147951
29. Remove Duo-Cone seal (39A) from housing (38).
Illustration 27 g01147975
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13. Illustration 28 g01147934
30. Remove Duo-Cone seal (39B) from housing (36).
31. Use Tooling (F) in order to remove bearings (40) and (41) from housing (36).
32. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 4 19:27:51 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C FM EXCAVATOR G1L
Configuration: 325C FOREST SWING MACHINES G1L00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Forest Machines Machine Systems
Media Number -RENR5477-00 Publication Date -01/06/2004 Date Updated -11/06/2004
i04436849
Final Drive - Assemble
SMCS - 4050-016
S/N - G1L1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D
194-3878 Spanner Wrench As (1)
1
194-3884 Spacer (1)
1
208-6033 Spanner Socket As (2)
1
208-6034 Spacer (2)
1
E 138-7574 Link Bracket 2
H 6V-7030 Micrometer Depth Gauge Group 1
J FT-2770 Leak Down Test Tool 1
K 1U-6396 O-Ring Assembly Compound 1
L 5P-3931 Anti-Seize Compound 1
M 1U-8846 Gasket Sealant 1
N 8T-0531 Duo-Cone Seal Installer As 1
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15. P 5P-3931 Anti-Seize Compound 1
Q 240-1886 Drill Fixture Gp 1
R 9S-3263 Thread Lock Compound 1
( 1 )
For S/N B6H1-398
( 2 )
For S/N B6H399-Up
Note: Cleanliness is an important factor. Before assembly, clean all parts thoroughly in cleaning
fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be
deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. All disassembly and all assembly procedures must be
performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and
protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring. Use Tooling (K) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Note: Some of the images that are in this procedure do not show the sprocket assembly that is
attached to the final drive housing. If necessary, the weights that are given include the weight of
the sprocket assembly.
Illustration 1 g01147975
1. Apply Tooling (P) to the outer diameter of the bearings.
2. Use a suitable press to Install bearings (40) and (41) . Make sure that bearing (41) and
bearing (40) contact the counterbore in housing (36) .
3. Use Tooling (N) to install Duo-Cone seal (39B) .
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16. Illustration 2 g01147981
4. Use Tooling (N) to install Duo-Cone seal (39A) onto housing (38) .
Illustration 3 g01147930
5. Use Tooling (E) and a suitable lifting device to install housing (36) onto housing (38) . The
weight of housing (36) is approximately 100 kg (220 lb).
6. Remove Tooling (E) from housing (36) .
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17. Illustration 4 g01147724
7. Install stopper plate (35) . Do not tighten stopper plate assembly (35) at this time.
Note: Stopper plate (35) will secure housing (36) to housing (38) .
8. Install Tooling (E) and a suitable lifting device to housing (36) . The combined weight of
housing assembly (36) and (38) is approximately 120 kg (265 lb). Install housing assembly
(36) and (38) in a suitable press.
9. Remove stopper plate (35) .
Illustration 5 g01147727
10. Assemble Tooling (D) , as shown.
Illustration 6 g01147731
11. Install Tooling (D) into housing (36) , as shown.
12. Apply a force of 4000 kg (8818 lb) to the top of Tooling (D) . Rotate housing (36) in order
to seat the bearings.
13. Reduce the force on the top of Tooling (D) to 3000 kg (6615 lb).
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18. Illustration 7 g01147737
14. Use Tooling (H) to take a measurement in three locations. Average the three measurements
and record the average measurement as Dimension (W) .
15. Remove Tooling (D) .
16. Separate Tooling (D) .
Illustration 8 g01147743
17. Use a micrometer in order to measure the thickness at three locations of the spacer from
Tooling (D) . Record the average measurement as Dimension (X) .
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19. Illustration 9 g01147742
18. Use a micrometer in order to measure the thickness at three locations of stopper plate (35) .
Record the average measurement as Dimension (Y) .
19. Subtract Dimension (X) from Dimension (Y) and record this figure as Dimension (Z) .
Illustration 10 g01147724
20. Install stopper plate (35) onto housing (38) . Do not tighten stopper plate (35) at this time.
Stopper plate (35) will secure the final drive assembly while the final drive assembly is
repositioned onto Tooling (A) .
21. Use Tooling (E) and a suitable lifting device to reposition the final drive assembly onto
Tooling (A) . The combined weight of housing assembly (36) and (38) is approximately 120
kg (265 lb).
22. Secure the final drive assembly to Tooling (A) .
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20. Illustration 11 g01148004
23. Secure the spanner socket from Tooling (D) to stopper plate (35) .
24. In order to determine the final bearing preload, add Dimension (W) to Dimension (Z) and
record this figure as Dimension (V) .
25. Use Tooling (H) to measure the distance in three locations.
26. Tighten stopper plate (35) until the average of the measurements is equal to Dimension (V) .
27. Remove Tooling (D) .
Illustration 12 g01372092
28. Install Tooling (Q) and a suitable vacuum onto stopper plate (35) .
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21. Illustration 13 g01147789
29. Use a suitable drill and Tooling (Q) in order to drill a hole to the depth of 15 mm (0.6 inch)
in the stopper palte and in housing (38) .
Illustration 14 g01147796
30. Install dowel (37) .
Illustration 15 g01147650
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22. 31. Apply Tooling (R) on bolts (35A) . Install plate (35B) and bolts (35A) .
32. Repeat Steps 28 through 31 for the opposite side of stopper plate (35) .
Illustration 16 g00781807
33. Install O-ring seal (34) on housing (36) .
Illustration 17 g00781730
34. Install gear (33) on housing (36) .
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23. Illustration 18 g00781719
35. Assemble carrier assembly (27) , as follows.
Illustration 19 g00781607
a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install two bearings (31) in planetary gear (32) .
c. Install thrust washers (30) and planetary gear (32) in the carrier assembly.
d. Install planetary shaft (28) in the carrier assembly.
e. Align the split in spring pin (29) to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
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24. Illustration 20 g00903073
f. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
36. Repeat Steps 35.a through 35.e in order to install the other two planetary gears in the carrier.
Illustration 21 g00781559
37. Use two people to install carrier assembly (27) in gear (33) . The weight of carrier assembly
(27) is approximately 38 kg (85 lb).
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27. a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install bearing (23) in planetary gear (24) .
c. Install thrust washers (22) and planetary gear (24) in the carrier assembly.
d. Install planetary shaft (21) in the carrier assembly.
Illustration 25 g00903073
e. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 26 g00879368
f. Align the split in the spring pin to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
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28. g. Repeat Steps 39.a through 39.f in order to install the other two planetary gears in the
carrier.
Illustration 27 g01148011
40. Install carrier assembly (19) into gear (33) .
41. Install retaining ring (18) .
Illustration 28 g00781412
42. Install spacer (17) . Install gear (16) .
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