This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It lists the required tools and begins the disassembly procedure by removing the final drive, cover, gears, bearings, carrier assemblies, and housing. Individual parts are then disassembled from the carrier assemblies. The assembly procedure provides instructions for installing the bearings, seals, gears, carrier assemblies, housing, and other components in reverse order of disassembly.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjskeazqkkdmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It begins by listing the required tools. The disassembly procedure has 32 steps that remove components like gears, shafts, seals and housings. Cleanliness is emphasized. The assembly procedure has 13 steps that install bearings, seals and other components in reverse order, applying lubricants and sealants. Proper inspection and replacement of worn parts is advised.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjskeazqkkdmme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, plates, and housings are then removed through 32 numbered steps. Key components taken apart include the drive cover, three planetary gear carrier assemblies, and a pair of connected ring gears. Cleanliness is emphasized to prevent dirt intrusion during reassembly.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ifosodkmsme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering internal components. Tools required are listed in a table.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjskekdmjekm
The document provides step-by-step instructions to disassemble a final drive assembly for an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, spacers, seals and housings are then removed through 32 numbered steps. Tools required are listed in a table. Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjskeazqkkdmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. It begins by listing the required tools. The disassembly procedure has 32 steps that remove components like gears, shafts, seals and housings. Cleanliness is emphasized. The assembly procedure has 13 steps that install bearings, seals and other components in reverse order, applying lubricants and sealants. Proper inspection and replacement of worn parts is advised.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjskeazqkkdmme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, plates, and housings are then removed through 32 numbered steps. Key components taken apart include the drive cover, three planetary gear carrier assemblies, and a pair of connected ring gears. Cleanliness is emphasized to prevent dirt intrusion during reassembly.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ifosodkmsme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering internal components. Tools required are listed in a table.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjskekdmjekm
The document provides step-by-step instructions to disassemble a final drive assembly for an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, spacers, seals and housings are then removed through 32 numbered steps. Tools required are listed in a table. Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...zan2736ban
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ikdkkdmdmdm
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, seals, and housing pieces are then removed through 32 detailed steps. Proper cleaning and use of specialty tools are emphasized to prevent damage and ensure correct reassembly.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fhsejkdkmen
The document provides instructions to disassemble a final drive assembly. It involves removing 32 components in 32 steps. Key steps include removing the final drive cover, three carrier assemblies which each contain planetary gear sets, and the two ring gears from the main housing. Cleanliness is important to prevent dirt from entering during reassembly. The total weight of disassembled parts is approximately 688 pounds.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjjskejdmdn
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, shafts, seals and housings are then removed in 32 sequential steps. Detailed illustrations accompany each step to show how to use specialized tools to press, pull and separate parts. Cleanliness is emphasized to prevent dirt from contaminating internal mechanisms during disassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...ikdkkdmdmdm
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
4. Cleaning parts thoroughly before inspection and replacement of any worn components.
Caterpillar Cat 325C L Excavator (Prefix BMM) Service Repair Manual (BMM00001...jdkskmmdmd1
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Several gears, shafts, seals and housings are then removed in sequential order using various tools. Detailed photographs accompany each step to illustrate the disassembly process. Proper cleaning and safety precautions are noted throughout.
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and other internal components.
3. Using tools like hammers, punches, and pullers to separate components.
4. Lifting out heavy parts like the housing carefully with lifting devices.
The process involves over 30 individual steps to fully disassemble the final drive. Cleanliness is important to prevent dirt entry into internal parts.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
Caterpillar Cat 324D L Excavator (Prefix JJG) Service Repair Manual (JJG00001...f7fujksekmdm8u
The document provides instructions for disassembling the final drive of a 324D L excavator. Key steps include:
1. Marking the final drive sections and fastening it to a repair stand.
2. Removing the cover bolts and setscrews, then lifting the cover off using tooling.
3. Removing bolts from the gear, checking the plate, and removing plugs from the cover.
Caterpillar Cat 324D L Excavator (Prefix TSN) Service Repair Manual (TSN00001...f7fujksekmdm8u
This document provides the disassembly procedure for a service repair manual of excavator models 324D and 324D L. It outlines 28 steps to disassemble the travel motor, including removing components like the head, O-rings, plates, springs, piston assemblies, seals, and covers. Tools required include an adapter, nuts, threaded rod, eyebolt, retaining ring pliers, bearing puller, and thread lock compound. Cleanliness is emphasized and all O-rings and gaskets must be replaced during assembly.
Caterpillar Cat 324D L Excavator (Prefix TRH) Service Repair Manual (TRH00001...f7fujksekmdm8u
This document provides the disassembly and assembly procedures for a 324D LN excavator travel motor. It includes 28 steps for disassembly that remove components like the motor head, seals, plates, discs, bearings, and housing pieces. The 28 steps for assembly install these same components in reverse order and include notes about cleaning, applying lubricant, and ensuring correct part positioning. Tools required are also listed.
Caterpillar Cat 324D L Excavator (Prefix T2D) Service Repair Manual (T2D00001...f7fujksekmdm8u
The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
3. Pressing the shafts out of the carrier assembly and disassembling it.
Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...f7fujksekmdm8u
This document provides instructions for disassembling and assembling the final drive of a 324D L Excavator. It lists 37 steps for disassembly, removing components like gears, shafts, seals and housings. It then lists 7 steps for assembly, including installing bearings, determining the correct shim thickness to preload the bearings, and reinstalling components in reverse order of disassembly. Cleanliness is emphasized throughout and tools including various link brackets and eyebolts are listed.
The document provides instructions for disassembling the final drive of a 324D excavator. It lists required tools and a multi-step process involving removing bolts, covers, gears, seals, and other components. Individual parts are removed using various tools, with attention to alignment marks and component weights. The carrier assembly, ring gears, and housing components are then further disassembled to access internal planetary gears and bearings.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...f7fujksekmdm8u
The document provides instructions for disassembling a final drive assembly. Key steps include removing the cover, gears, carrier assembly, planetary carrier, and planetary gears. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations and alignment marks can aid this. Various tools are required, including link brackets and eyebolts to lift components by weight.
Caterpillar Cat 324D L Excavator (Prefix JZR) Service Repair Manual (JZR00001...f7fujksekmdm8u
This document provides the disassembly and assembly procedures for a travel motor in a 324D or 324D L excavator. It includes 28 steps for disassembly that remove components like the head, seals, springs, plates, and pistons. The 27 steps for assembly install these components in reverse order, noting that all seals and pins must be replaced and components cleaned before assembly. Proper tooling is required and safety precautions mentioned.
Caterpillar Cat 324D L Excavator (Prefix JAT) Service Repair Manual (JAT00001...f7fujksekmdm8u
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor including the head, springs, plates, seals, bearings, and housing cover. The assembly procedure reverses the disassembly steps and involves applying thread lock compound and ensuring proper installation of keys, seals, and bearing races. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 324D L Excavator (Prefix DFP) Service Repair Manual (DFP00001...f7fujksekmdm8u
This service repair manual provides instructions for repairing Caterpillar 324D and 324D L excavators with C7 engines. It describes how to remove and install various engine components like the front housing, camshaft idler gear, valve mechanism cover, and valve mechanism cover base. The procedures provide the required tools and step-by-step instructions for each repair, emphasizing the need to keep components clean and free of contaminants.
Caterpillar Cat 324D L Excavator (Prefix CJX) Service Repair Manual (CJX00001...f7fujksekmdm8u
1) The documents provide instructions for removing and installing various engine components on a 324D excavator, including the flywheel, crankshaft rear seal, flywheel housing, vibration damper, and crankshaft front seal.
2) The procedures describe using various tools to remove components like the flywheel and seals, and reinstalling them in the reverse order. Precautions are given to keep parts clean and contain fluids.
3) Detailed illustrations and torque specifications are provided to correctly position and tighten components like the flywheel housing, crankshaft pulley, and seal during installation.
Caterpillar Cat 324D L Excavator (Prefix BTK) Service Repair Manual (BTK00001...f7fujksekmdm8u
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D L and 324D LN. The disassembly procedure is outlined in 28 steps and includes removing components like the head, seals, springs, plates, and bearings. The assembly procedure is outlined in 15 steps and includes installing components in the reverse order of disassembly and applying thread lock compound to seals. Tools required are also listed.
This document provides the disassembly and assembly procedures for a travel motor on excavator models 324D and 324D L. The disassembly procedure involves 28 steps to remove components from the travel motor including the head, springs, plates, seals, bearings, and housing cover. The assembly procedure instructs to install components in the reverse order and notes that all seals and gaskets must be replaced, parts must be cleaned before assembly, and lubricant applied to components. Proper tooling is listed for removing and installing retaining rings, seals, and races.
The document provides instructions to disassemble a final drive assembly in 3 steps:
1. Remove the cover from the final drive assembly by lifting it with tooling.
2. Remove bolts and internal gear components from the cover.
3. Inspect and replace the check plate if wear is shown, and remove plugs from the cover.
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This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Various components like gears, seals, and housing pieces are then removed through 32 detailed steps. Proper cleaning and use of specialty tools are emphasized to prevent damage and ensure correct reassembly.
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3. Disassembling the internal gears and carriers into individual parts like shafts, pins, washers.
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Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...ikdkkdmdmdm
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and housing components using various tools.
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Caterpillar Cat 325C L Excavator (Prefix BMM) Service Repair Manual (BMM00001...jdkskmmdmd1
This document provides instructions for disassembling the final drive of an excavator. It begins by removing the final drive assembly from the machine and securing it to a repair stand. Several gears, shafts, seals and housings are then removed in sequential order using various tools. Detailed photographs accompany each step to illustrate the disassembly process. Proper cleaning and safety precautions are noted throughout.
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, carriers, and other internal components.
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4. Lifting out heavy parts like the housing carefully with lifting devices.
The process involves over 30 individual steps to fully disassemble the final drive. Cleanliness is important to prevent dirt entry into internal parts.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
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The document provides instructions to disassemble a final drive. Key steps include:
1. Removing the cover and gears from the final drive housing.
2. Using tools to remove the carrier assembly and planetary gears.
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Caterpillar Cat 324D L Excavator (Prefix PYT) Service Repair Manual (PYT00001...f7fujksekmdm8u
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Caterpillar Cat 324D L Excavator (Prefix DFP) Service Repair Manual (DFP00001...f7fujksekmdm8u
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This document provides instructions for removing and installing various engine components on a Caterpillar 324D excavator powered by a C7 engine. The components include:
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Caterpillar Cat 323F L Excavator (Prefix NCW) Service Repair Manual (NCW00001...f7fujksekmdm8u
This document provides instructions for removing and installing the cylinder head on a Caterpillar C7.1 engine. The removal process involves draining coolant, disconnecting wiring harnesses and sensors, and removing mounting brackets. Bolts are then loosened in a specific sequence before lifting the cylinder head off. Installation requires cleaning surfaces, installing a new gasket, and lifting the cylinder head into place using guide studs before tightening bolts in the reverse removal sequence.
Caterpillar Cat 323D2 L Excavator (Prefix YCR) Service Repair Manual (YCR0000...f7fujksekmdm8u
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C FM EXCAVATOR G1L
Configuration: 325C FOREST SWING MACHINES G1L00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Forest Machines Machine Systems
Media Number -RENR5477-00 Publication Date -01/06/2004 Date Updated -11/06/2004
i02783051
Final Drive - Disassemble
SMCS - 4050-015
S/N - G1L1-UP
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 194-3878 Spanner Socket 1
E 138-7574 Link Bracket 2
F
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
G 1U-7600 Slide Hammer Puller Gp 1
8T-0266 Bolt 1
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3. Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The weight of the final drive assembly is
approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
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4. 4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. Remove the cover. The weight of the cover is approximately 32 kg
(70 lb).
Illustration 3 g00879362
5. Remove bolts (3). Remove gear (5). Check plate (6). Replace plate (6) if wear is shown.
Remove plugs (4) from cover (2).
Illustration 4 g00879365
6. Remove O-ring seal (7) from plugs (4).
Illustration 5 g00780428
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5. 7. Remove gear (8). Remove spacer (9).
Illustration 6 g00780432
8. Remove retaining ring (10) with Tooling (C). Remove washer (11). Remove gear (12).
Remove bearing assembly (13). Remove second washer (11).
9. Repeat Step 8 for the remaining two gear assemblies.
Illustration 7 g00781401
10. Remove retaining ring (14).
Illustration 8 g00781407
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6. 11. Remove carrier assembly (15).
Illustration 9 g01389593
12. Use a suitable press in order to remove the shafts from carrier assembly (15).
Illustration 10 g00781412
13. Remove gear (16). Remove spacer (17).
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7. Illustration 11 g00781466
14. Remove retaining ring (18).
15. Remove carrier assembly (19).
Illustration 12 g00879368
16. Disassemble carrier assembly (19), as follows.
a. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 13 g00781476
b. Remove planetary shaft (21).
c. Remove spring pin (20) from planetary shaft (21) with a hammer and a punch.
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8. Illustration 14 g00781516
d. Remove thrust washers (22) and planetary gear (24) from the carrier assembly.
e. Remove bearing (23) from planetary gear (24).
17. Repeat Steps 16.a through 16.e for the other two planetary.
Illustration 15 g00781529
18. Remove gear (25). Remove spacer (26).
Illustration 16 g00781559
19. Remove carrier assembly (27).
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9. 20. Use two people to remove carrier assembly (27). The weight of the carrier assembly is
approximately 38 kg (85 lb).
21. Disassemble carrier assembly (27), as follows.
Illustration 17 g00781719
a. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
Illustration 18 g00781601
b. Remove planetary shaft (28).
c. Remove spring pin (29) from planetary shaft (28) with a hammer and a punch.
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10. Illustration 19 g00781607
d. Remove thrust washers (30) and planetary gear (32) from the carrier assembly.
e. Remove two bearings (31) from the planetary gear.
22. Repeat Steps 21.a through 21.e for the other two planetary gears.
Illustration 20 g00781730
23. Use two people to remove gear (33). The weight of gear is approximately 41 kg (90 lb).
Illustration 21 g00781807
24. Remove O-ring seal (34).
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11. Illustration 22 g01147650
25. Remove bolts (35A) and plates (35B).
Illustration 23 g01147651
26. Use Tooling (G) to remove dowel (37) from stopper plate (35).
Illustration 24 g01147759
27. Secure Tooling (D) to stopper plate (35). Use Tooling (D) to remove stopper plate (35).
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12. Illustration 25 g01147930
28. Use Tooling (E) and a suitable lifting device to remove housing (36). The weight of housing
(36) is approximately 100 kg (220 lb).
Illustration 26 g01147951
29. Remove Duo-Cone seal (39A) from housing (38).
Illustration 27 g01147975
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13. Illustration 28 g01147934
30. Remove Duo-Cone seal (39B) from housing (36).
31. Use Tooling (F) in order to remove bearings (40) and (41) from housing (36).
32. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Jul 4 19:27:51 UTC+0800 2020
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C FM EXCAVATOR G1L
Configuration: 325C FOREST SWING MACHINES G1L00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Forest Machines Machine Systems
Media Number -RENR5477-00 Publication Date -01/06/2004 Date Updated -11/06/2004
i04436849
Final Drive - Assemble
SMCS - 4050-016
S/N - G1L1-UP
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D
194-3878 Spanner Wrench As (1)
1
194-3884 Spacer (1)
1
208-6033 Spanner Socket As (2)
1
208-6034 Spacer (2)
1
E 138-7574 Link Bracket 2
H 6V-7030 Micrometer Depth Gauge Group 1
J FT-2770 Leak Down Test Tool 1
K 1U-6396 O-Ring Assembly Compound 1
L 5P-3931 Anti-Seize Compound 1
M 1U-8846 Gasket Sealant 1
N 8T-0531 Duo-Cone Seal Installer As 1
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15. P 5P-3931 Anti-Seize Compound 1
Q 240-1886 Drill Fixture Gp 1
R 9S-3263 Thread Lock Compound 1
( 1 )
For S/N B6H1-398
( 2 )
For S/N B6H399-Up
Note: Cleanliness is an important factor. Before assembly, clean all parts thoroughly in cleaning
fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be
deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or
damaged, use new parts for replacement. All disassembly and all assembly procedures must be
performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts covered and
protected at all times.
Note: O-ring seals, gaskets, and seals should always be replaced. A used O-ring seal may not have
the same sealing properties as a new O-ring. Use Tooling (K) during the assembly procedure.
Note: Apply a light film of hydraulic oil to all components before assembly.
Note: Some of the images that are in this procedure do not show the sprocket assembly that is
attached to the final drive housing. If necessary, the weights that are given include the weight of
the sprocket assembly.
Illustration 1 g01147975
1. Apply Tooling (P) to the outer diameter of the bearings.
2. Use a suitable press to Install bearings (40) and (41) . Make sure that bearing (41) and
bearing (40) contact the counterbore in housing (36) .
3. Use Tooling (N) to install Duo-Cone seal (39B) .
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16. Illustration 2 g01147981
4. Use Tooling (N) to install Duo-Cone seal (39A) onto housing (38) .
Illustration 3 g01147930
5. Use Tooling (E) and a suitable lifting device to install housing (36) onto housing (38) . The
weight of housing (36) is approximately 100 kg (220 lb).
6. Remove Tooling (E) from housing (36) .
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17. Illustration 4 g01147724
7. Install stopper plate (35) . Do not tighten stopper plate assembly (35) at this time.
Note: Stopper plate (35) will secure housing (36) to housing (38) .
8. Install Tooling (E) and a suitable lifting device to housing (36) . The combined weight of
housing assembly (36) and (38) is approximately 120 kg (265 lb). Install housing assembly
(36) and (38) in a suitable press.
9. Remove stopper plate (35) .
Illustration 5 g01147727
10. Assemble Tooling (D) , as shown.
Illustration 6 g01147731
11. Install Tooling (D) into housing (36) , as shown.
12. Apply a force of 4000 kg (8818 lb) to the top of Tooling (D) . Rotate housing (36) in order
to seat the bearings.
13. Reduce the force on the top of Tooling (D) to 3000 kg (6615 lb).
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18. Illustration 7 g01147737
14. Use Tooling (H) to take a measurement in three locations. Average the three measurements
and record the average measurement as Dimension (W) .
15. Remove Tooling (D) .
16. Separate Tooling (D) .
Illustration 8 g01147743
17. Use a micrometer in order to measure the thickness at three locations of the spacer from
Tooling (D) . Record the average measurement as Dimension (X) .
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19. Illustration 9 g01147742
18. Use a micrometer in order to measure the thickness at three locations of stopper plate (35) .
Record the average measurement as Dimension (Y) .
19. Subtract Dimension (X) from Dimension (Y) and record this figure as Dimension (Z) .
Illustration 10 g01147724
20. Install stopper plate (35) onto housing (38) . Do not tighten stopper plate (35) at this time.
Stopper plate (35) will secure the final drive assembly while the final drive assembly is
repositioned onto Tooling (A) .
21. Use Tooling (E) and a suitable lifting device to reposition the final drive assembly onto
Tooling (A) . The combined weight of housing assembly (36) and (38) is approximately 120
kg (265 lb).
22. Secure the final drive assembly to Tooling (A) .
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20. Illustration 11 g01148004
23. Secure the spanner socket from Tooling (D) to stopper plate (35) .
24. In order to determine the final bearing preload, add Dimension (W) to Dimension (Z) and
record this figure as Dimension (V) .
25. Use Tooling (H) to measure the distance in three locations.
26. Tighten stopper plate (35) until the average of the measurements is equal to Dimension (V) .
27. Remove Tooling (D) .
Illustration 12 g01372092
28. Install Tooling (Q) and a suitable vacuum onto stopper plate (35) .
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21. Illustration 13 g01147789
29. Use a suitable drill and Tooling (Q) in order to drill a hole to the depth of 15 mm (0.6 inch)
in the stopper palte and in housing (38) .
Illustration 14 g01147796
30. Install dowel (37) .
Illustration 15 g01147650
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22. 31. Apply Tooling (R) on bolts (35A) . Install plate (35B) and bolts (35A) .
32. Repeat Steps 28 through 31 for the opposite side of stopper plate (35) .
Illustration 16 g00781807
33. Install O-ring seal (34) on housing (36) .
Illustration 17 g00781730
34. Install gear (33) on housing (36) .
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23. Illustration 18 g00781719
35. Assemble carrier assembly (27) , as follows.
Illustration 19 g00781607
a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install two bearings (31) in planetary gear (32) .
c. Install thrust washers (30) and planetary gear (32) in the carrier assembly.
d. Install planetary shaft (28) in the carrier assembly.
e. Align the split in spring pin (29) to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
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24. Illustration 20 g00903073
f. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
36. Repeat Steps 35.a through 35.e in order to install the other two planetary gears in the carrier.
Illustration 21 g00781559
37. Use two people to install carrier assembly (27) in gear (33) . The weight of carrier assembly
(27) is approximately 38 kg (85 lb).
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25. Thank you very much for
your reading. Please Click
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27. a. Use a deburring tool in order to remove the metal burr from the openings in the
carrier.
b. Install bearing (23) in planetary gear (24) .
c. Install thrust washers (22) and planetary gear (24) in the carrier assembly.
d. Install planetary shaft (21) in the carrier assembly.
Illustration 25 g00903073
e. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 26 g00879368
f. Align the split in the spring pin to the top or to the bottom. Make a stake mark on
each side of the spring pin hole in the carrier. Each stake mark should be
approximately 1.50 mm (0.059 inch) from the outside diameter of the spring pin hole.
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28. g. Repeat Steps 39.a through 39.f in order to install the other two planetary gears in the
carrier.
Illustration 27 g01148011
40. Install carrier assembly (19) into gear (33) .
41. Install retaining ring (18) .
Illustration 28 g00781412
42. Install spacer (17) . Install gear (16) .
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