1. The document provides instructions for removing and installing the camshaft on a Caterpillar C7 engine. It describes using timing pins and aligning timing marks to ensure the camshaft is correctly positioned.
2. Instructions are given for removing and installing the camshaft gear and camshaft bearings. Tools are listed and contamination of parts is warned against.
3. Further instructions are provided for additional engine components like the oil pan, piston cooling jets, and related maintenance procedures to correctly disassemble and reassemble the engine.
Caterpillar cat 322 c fm excavator (prefix m2h) service repair manual (m2h000...ujjfkskeksmem
This document provides instructions for removing and installing the camshaft idler gear on a Caterpillar 3126B engine. The procedure involves removing the front housing, rotating the crankshaft to align timing marks, and using pullers and presses to remove and install the idler gear and its bearing. Cleanliness is emphasized to prevent contamination. The installation procedure specifies torques and clearances.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar cat 320 c u excavator (prefix pac) service repair manual (pac0000...uujjfjkkkdmme
This document provides instructions for servicing components of a 320C excavator engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing the idler gear from the front gear group.
- Installing the idler gear in the front gear group.
The summaries provide the high level purpose and overview of the document sections in 3 sentences or less, as requested.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...jfjskeksemmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel before removing the flywheel housing.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Using a driver group to remove the oil seal from the housing.
4. Cleaning and applying compound to mating surfaces before installing a new oil seal and reattaching the flywheel housing with bolts and washers.
Caterpillar cat 320 d excavator (prefix jfz) service repair manual (jfz00001 ...fusjejedrfjskekem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing a new oil seal during reinstallation and reinstalling removed components. The process is outlined in 6 steps for removal and 5 steps for installation.
Caterpillar cat 938 g ii wheel loader (prefix phn) service repair manual (phn...fjsjjekdkme
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
Caterpillar cat 428 d backhoe loader (prefix bmt) service repair manual (bmt0...ujdfjkkskmem
The document provides instructions for removing and disassembling the transmission of a 428D backhoe loader. It lists the required tools and gives step-by-step details on removing the transmission, then disassembling its major components. These components include valve groups, filters, seals, shafts, and other internal parts. Proper cleaning and safety procedures are noted to prevent contamination when handling fluids.
This document provides instructions for separating a track on a 320D LN excavator. It lists the required tools which include a chain, track block assembly, electric hydraulic pump group, hydraulic pressure gauge, pipe bushings, quick connect couplers, plugs, hoses, track press tool group, double acting cylinder, and track press rollover group. The procedure involves cleaning the exterior of the track thoroughly before disassembly to prevent dirt from entering the internal mechanism when the track is separated.
Caterpillar cat 322 c fm excavator (prefix m2h) service repair manual (m2h000...ujjfkskeksmem
This document provides instructions for removing and installing the camshaft idler gear on a Caterpillar 3126B engine. The procedure involves removing the front housing, rotating the crankshaft to align timing marks, and using pullers and presses to remove and install the idler gear and its bearing. Cleanliness is emphasized to prevent contamination. The installation procedure specifies torques and clearances.
The document provides instructions for removing and installing a turbocharger and fuel injection pump gear on a Caterpillar 320D2 excavator. The removal steps include disconnecting hoses, removing bolts and tubes, and taking out the turbocharger. The installation involves cleaning parts, installing new seals, placing the gear on the pump shaft, locking the pump, and reconnecting all tubes and hoses. The process is completed by lubricating the gears.
Caterpillar cat 320 c u excavator (prefix pac) service repair manual (pac0000...uujjfjkkkdmme
This document provides instructions for servicing components of a 320C excavator engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing the idler gear from the front gear group.
- Installing the idler gear in the front gear group.
The summaries provide the high level purpose and overview of the document sections in 3 sentences or less, as requested.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...jfjskeksemmme
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. Key steps include:
1. Removing the electric starting motor and flywheel before removing the flywheel housing.
2. Installing a lifting device and link bracket to the flywheel housing and removing bolts and washers to separate it from the cylinder block.
3. Using a driver group to remove the oil seal from the housing.
4. Cleaning and applying compound to mating surfaces before installing a new oil seal and reattaching the flywheel housing with bolts and washers.
Caterpillar cat 320 d excavator (prefix jfz) service repair manual (jfz00001 ...fusjejedrfjskekem
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. It describes removing the electric starting motor, flywheel, bolts and washers securing the housing. It notes the housing weighs approximately 29 kg. It also details installing a new oil seal during reinstallation and reinstalling removed components. The process is outlined in 6 steps for removal and 5 steps for installation.
Caterpillar cat 938 g ii wheel loader (prefix phn) service repair manual (phn...fjsjjekdkme
The document provides instructions for disassembling and assembling the transmission oil pump and relief valve (transmission hydraulic control) for a Caterpillar 938G II wheel loader. It includes detailed steps and illustrations for removing parts like gears, bearings, seals and covers. Tools required are also listed. The document is from a Caterpillar service manual and aims to guide maintenance technicians in properly servicing these components.
Caterpillar cat 428 d backhoe loader (prefix bmt) service repair manual (bmt0...ujdfjkkskmem
The document provides instructions for removing and disassembling the transmission of a 428D backhoe loader. It lists the required tools and gives step-by-step details on removing the transmission, then disassembling its major components. These components include valve groups, filters, seals, shafts, and other internal parts. Proper cleaning and safety procedures are noted to prevent contamination when handling fluids.
This document provides instructions for separating a track on a 320D LN excavator. It lists the required tools which include a chain, track block assembly, electric hydraulic pump group, hydraulic pressure gauge, pipe bushings, quick connect couplers, plugs, hoses, track press tool group, double acting cylinder, and track press rollover group. The procedure involves cleaning the exterior of the track thoroughly before disassembly to prevent dirt from entering the internal mechanism when the track is separated.
Caterpillar cat 325 d fm excavator (prefix c8l) service repair manual (c8l000...fjjskekdmme
This document provides instructions for removing and installing the camshaft and related components on a Caterpillar C7 engine. It describes:
1. Removing the camshaft by first removing other components like the vibration damper, pulley, rocker arms and pushrods.
2. Removing the camshaft gear by pressing it off the camshaft and removing any keys.
3. Removing the camshaft bearings using a special tool, noting the oil hole orientations.
4. Installing the camshaft bearings and gear, aligning oil holes and keys before reinstalling the camshaft.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...ufjjdjffjkskemm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using various tools to remove 14 bolts and components including gears, covers, seals, and bearings. The installation procedure provides instructions to install these same components in reverse order and includes notes about cleaning, applying sealant, and ensuring proper dimensions and alignment. Proper tools and torque specifications are listed for each step.
Caterpillar cat 272 d skid steer loader (prefix gsl) service repair manual (g...fujsekkskemm
This document provides instructions for removing and installing various engine components on a 272D Skid Steer Loader, including:
- Removing and installing the flywheel by removing mounting bolts, lifting it off, and inspecting parts for wear.
- Removing and installing the crankshaft rear seal by drilling out the old seal, pressing in the new seal.
- Removing and installing the crankshaft rear seal carrier by removing bolts and cover, pressing in new lip seal.
- Removing and installing the flywheel housing by lifting it off with bolts, applying adhesive to mating surfaces, and tightening bolts to specified torque.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 428 c backhoe loader (prefix 8rn) service repair manual (8rn0...ujfjjsjekkmsmd
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It begins by listing the required tools. The removal procedure involves removing the V-belts, then removing three bolts and the thrust block that holds the pulley in position. The installation procedure specifies cleaning parts and installing in the reverse order, tightening the bolts to the specified torque.
Caterpillar cat 320 c excavator (prefix dbg) service repair manual (dbg00001 ...ufjjsjekkeemme
This document provides instructions for servicing components of Caterpillar 320C excavator engines, including removing and installing the crankshaft front seal, flywheel, and flywheel housing. The procedures describe using various tools to remove parts like the crankshaft seal and installing replacement parts while taking precautions to contain fluids and prevent contamination.
This document provides instructions for removing and installing the fuel transfer pump, fuel shutoff solenoid, and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal and installation procedures include multiple steps and refer to other service manuals for additional information.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...shudun96087
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator with a C7 engine, including:
- Removing the camshaft by first removing the vibration damper, pulley, rocker arms, and pushrods.
- Removing camshaft bearings using a special tool and noting the oil hole orientation for installation.
- Removing the camshaft gear by first removing the camshaft, then pressing the gear off and installing a new one by heating it to 200-250°C.
- Removing the engine oil pan by first draining the oil, then removing bolts and the pan gasket.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...yfbr995309
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator with a C7 engine, including:
- Removing the camshaft by first removing the vibration damper, pulley, rocker arms, and pushrods. The camshaft gear and bearings can then be removed.
- Installing the camshaft involves aligning timing marks and installing the gear, thrust plate, and bearings in the proper orientation.
- Other components that can be removed and installed according to the instructions are the engine oil pan, piston cooling jets, and camshaft gear. Cleanliness is important and tools may be required.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...kesi7153062
The document provides instructions for removing and installing the camshaft and related components on a Caterpillar 325D excavator engine. It describes in steps how to remove the camshaft, camshaft gear, camshaft bearings, and engine oil pan. The proper tools needed are listed for each job. Precautions are outlined to keep parts clean and contain fluids appropriately during the process.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...shudun96087
This document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It begins by listing the prerequisite removal steps for other components. The removal process involves taking off side covers, identification marks on lifters, and bolts to separate the lifter arms and shaft from the side covers. For installation, the process is reversed with lubrication and torque specifications provided.
The document provides instructions for removing the camshaft from a Caterpillar C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and covers.
2. Using a timing pin and adapter to hold the camshaft in place.
3. Attaching a puller tool to the camshaft and removing it from the engine.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...yfbr995309
This document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It begins by listing the prerequisite steps needed to access the lifter group, such as removing the rocker arms and pushrods. The removal procedure then involves taking off side cover bolts, identifying each lifter's original position, and removing additional bolts and seals to lift out the lifter arms and shaft. Reinstallation follows the reverse order of removal steps.
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and chain.
2. Using a puller tool to remove the camshaft.
3. Marking the camshaft sprocket for installation alignment.
The camshaft must be removed before work can be done on components like the cylinder head. Proper tools and following the specified procedure is important to successfully remove and reinstall the camshaft.
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and chain.
2. Inserting timing pins into the camshaft gear and cylinder block to maintain camshaft position.
3. Using a puller tool to separate the camshaft gear from the camshaft.
4. Pulling out the camshaft from the cylinder block once the gear is removed.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...kesi7153062
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and covers.
2. Using a timing pin and adapter to hold the camshaft in place.
3. Attaching a puller tool to the camshaft and removing it from the engine.
Caterpillar cat 325 d l excavator (prefix scr) service repair manual (scr0000...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar cat 325 d excavator (prefix scr) service repair manual (scr00001 ...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...udjjsjekkmme
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT 325D L EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT 325D L EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Disassembly and Assembly
Testing and Adjusting
Troubleshooting
Systems Operation
Torque Specifications
Specifications
Schematic
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT 325D L EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
Caterpillar Cat 325D and 325D L Excavator (Prefix SCR) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. Reinstallation requires reattaching the components in reverse order.
Caterpillar Cat 325D and 325D L Excavator (Prefix SCR) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs to remove bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
Caterpillar cat 325 d fm excavator (prefix c8l) service repair manual (c8l000...fjjskekdmme
This document provides instructions for removing and installing the camshaft and related components on a Caterpillar C7 engine. It describes:
1. Removing the camshaft by first removing other components like the vibration damper, pulley, rocker arms and pushrods.
2. Removing the camshaft gear by pressing it off the camshaft and removing any keys.
3. Removing the camshaft bearings using a special tool, noting the oil hole orientations.
4. Installing the camshaft bearings and gear, aligning oil holes and keys before reinstalling the camshaft.
Caterpillar cat 320 d lrr excavator (prefix dhe) service repair manual (dhe00...fjsekdmmeed
This document provides instructions for removing, disassembling, assembling, and installing the engine oil pump and water pump on a Caterpillar 320D LRR excavator with a C6.4 engine. The oil pump removal process involves taking off the front housing cover and various gears. The water pump removal requires removing the belt and pump pulley. Both pumps are disassembled by removing mounting components using various tools. Reassembly follows the reverse order and procedures provide guidance on cleaning, inspection and installation of seals.
Caterpillar cat d8 n track type tractor dozer bulldozer (prefix 1xj) service ...ufjjdjffjkskemm
This document provides instructions for removing and installing the rear gear group and crankshaft rear seal on a Caterpillar D8N track-type tractor with a 3406 engine. The removal procedure involves using various tools to remove 14 bolts and components including gears, covers, seals, and bearings. The installation procedure provides instructions to install these same components in reverse order and includes notes about cleaning, applying sealant, and ensuring proper dimensions and alignment. Proper tools and torque specifications are listed for each step.
Caterpillar cat 272 d skid steer loader (prefix gsl) service repair manual (g...fujsekkskemm
This document provides instructions for removing and installing various engine components on a 272D Skid Steer Loader, including:
- Removing and installing the flywheel by removing mounting bolts, lifting it off, and inspecting parts for wear.
- Removing and installing the crankshaft rear seal by drilling out the old seal, pressing in the new seal.
- Removing and installing the crankshaft rear seal carrier by removing bolts and cover, pressing in new lip seal.
- Removing and installing the flywheel housing by lifting it off with bolts, applying adhesive to mating surfaces, and tightening bolts to specified torque.
Caterpillar cat 320 d lrr excavator (prefix eby) service repair manual (eby00...fjkskedmme
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
Caterpillar cat 428 c backhoe loader (prefix 8rn) service repair manual (8rn0...ujfjjsjekkmsmd
This document provides instructions for removing and installing a crankshaft pulley on a Caterpillar 3054 engine. It begins by listing the required tools. The removal procedure involves removing the V-belts, then removing three bolts and the thrust block that holds the pulley in position. The installation procedure specifies cleaning parts and installing in the reverse order, tightening the bolts to the specified torque.
Caterpillar cat 320 c excavator (prefix dbg) service repair manual (dbg00001 ...ufjjsjekkeemme
This document provides instructions for servicing components of Caterpillar 320C excavator engines, including removing and installing the crankshaft front seal, flywheel, and flywheel housing. The procedures describe using various tools to remove parts like the crankshaft seal and installing replacement parts while taking precautions to contain fluids and prevent contamination.
This document provides instructions for removing and installing the fuel transfer pump, fuel shutoff solenoid, and governor on Caterpillar 320, 320L, 320N, and 320S excavators powered by a 3116 engine. The removal and installation procedures include multiple steps and refer to other service manuals for additional information.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...shudun96087
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator with a C7 engine, including:
- Removing the camshaft by first removing the vibration damper, pulley, rocker arms, and pushrods.
- Removing camshaft bearings using a special tool and noting the oil hole orientation for installation.
- Removing the camshaft gear by first removing the camshaft, then pressing the gear off and installing a new one by heating it to 200-250°C.
- Removing the engine oil pan by first draining the oil, then removing bolts and the pan gasket.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...yfbr995309
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator with a C7 engine, including:
- Removing the camshaft by first removing the vibration damper, pulley, rocker arms, and pushrods. The camshaft gear and bearings can then be removed.
- Installing the camshaft involves aligning timing marks and installing the gear, thrust plate, and bearings in the proper orientation.
- Other components that can be removed and installed according to the instructions are the engine oil pan, piston cooling jets, and camshaft gear. Cleanliness is important and tools may be required.
Caterpillar Cat 325D FM EXCAVATOR (Prefix C8L) Service Repair Manual (C8L0000...kesi7153062
The document provides instructions for removing and installing the camshaft and related components on a Caterpillar 325D excavator engine. It describes in steps how to remove the camshaft, camshaft gear, camshaft bearings, and engine oil pan. The proper tools needed are listed for each job. Precautions are outlined to keep parts clean and contain fluids appropriately during the process.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...shudun96087
This document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It begins by listing the prerequisite removal steps for other components. The removal process involves taking off side covers, identification marks on lifters, and bolts to separate the lifter arms and shaft from the side covers. For installation, the process is reversed with lubrication and torque specifications provided.
The document provides instructions for removing the camshaft from a Caterpillar C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and covers.
2. Using a timing pin and adapter to hold the camshaft in place.
3. Attaching a puller tool to the camshaft and removing it from the engine.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...yfbr995309
This document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It begins by listing the prerequisite steps needed to access the lifter group, such as removing the rocker arms and pushrods. The removal procedure then involves taking off side cover bolts, identifying each lifter's original position, and removing additional bolts and seals to lift out the lifter arms and shaft. Reinstallation follows the reverse order of removal steps.
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and chain.
2. Using a puller tool to remove the camshaft.
3. Marking the camshaft sprocket for installation alignment.
The camshaft must be removed before work can be done on components like the cylinder head. Proper tools and following the specified procedure is important to successfully remove and reinstall the camshaft.
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and chain.
2. Inserting timing pins into the camshaft gear and cylinder block to maintain camshaft position.
3. Using a puller tool to separate the camshaft gear from the camshaft.
4. Pulling out the camshaft from the cylinder block once the gear is removed.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...kesi7153062
The document provides instructions for removing the camshaft from a C7 engine. The steps include:
1. Removing components like the vibration damper, pulley, timing gears and covers.
2. Using a timing pin and adapter to hold the camshaft in place.
3. Attaching a puller tool to the camshaft and removing it from the engine.
Caterpillar cat 325 d l excavator (prefix scr) service repair manual (scr0000...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar cat 325 d excavator (prefix scr) service repair manual (scr00001 ...hfjsejdkemmn
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Installing timing pins in the timing gear and camshaft to keep them aligned.
3. Using a puller tool to separate the timing gear from the camshaft.
The installation procedure gives instructions for installing the camshaft and timing components in reverse order of removal. Precautions are provided to keep components clean and lubricated.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...udjjsjekkmme
This is the Highly Detailed factory service repair manual for theCATERPILLAR CAT 325D L EXCAVATOR, this Service Manual has detailed illustrations as well as step by step instructions,It is 100 percents complete and intact. they are specifically written for the do-it-yourself-er as well as the experienced mechanic.CATERPILLAR CAT 325D L EXCAVATOR Service Repair Workshop Manual provides step-by-step instructions based on the complete dis-assembly of the machine. It is this level of detail, along with hundreds of photos and illustrations, that guide the reader through each service and repair procedure. Complete download comes in pdf format which can work under all PC based windows operating system and Mac also, All pages are printable. Using this repair manual is an inexpensive way to keep your vehicle working properly.
Service Repair Manual Covers:
Disassembly and Assembly
Testing and Adjusting
Troubleshooting
Systems Operation
Torque Specifications
Specifications
Schematic
File Format: PDF
Compatible: All Versions of Windows & Mac
Language: English
Requirements: Adobe PDF Reader
NO waiting, Buy from responsible seller and get INSTANT DOWNLOAD, Without wasting your hard-owned money on uncertainty or surprise! All pages are is great to haveCATERPILLAR CAT 325D L EXCAVATOR Service Repair Workshop Manual.
Thanks for visiting!
Caterpillar Cat 325D and 325D L Excavator (Prefix SCR) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. Reinstallation requires reattaching the components in reverse order.
Caterpillar Cat 325D and 325D L Excavator (Prefix SCR) Service Repair Manual ...zan2736ban
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs to remove bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. Reinstallation requires reattaching the components in reverse order.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...f8uesjdkdmdm
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and pushrods. It then instructs removing bolts and side covers to access the lifter arms and shaft. Identification marks should be made on each lifter before removal to ensure proper reinstallation.
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The removal procedure involves:
1. Removing the vibration damper, pulley, rocker arms and pushrods.
2. Inserting timing pins into the no. 1 cylinder to hold the camshaft timing.
3. Using a puller to remove the camshaft sprocket and then removing the camshaft.
The installation procedure gives instructions for installing the camshaft and ensuring proper timing using the timing pins.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...pwg56547003
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft bolts.
This document provides instructions for removing and installing camshafts on a Caterpillar C7 engine. The summary is:
1. The procedure begins by removing components like the vibration damper, pulley, rocker arms and pushrods.
2. Tools like timing pins and a puller are required to remove the camshaft.
3. The camshaft is removed by inserting timing pins, applying the puller, and removing camshaft bolts.
Caterpillar Cat 325D L Excavator (Prefix SCR) Service Repair Manual (SCR00001...f8sejdkdmdijd
The document provides instructions for removing and installing a lifter group on a Caterpillar C7 engine. It describes disconnecting related components like the rocker arms and electronic control module. The removal process involves taking identification marks on the lifters, removing bolts and dowels to separate the lifter arms and shaft from each side cover. The installation is the reverse of removal.
Similar to Caterpillar cat 325 d fm excavator (prefix c8l) service repair manual (c8l00001 and up) (20)
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02304162
Camshaft - Remove
SMCS - 1210-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
136-4632 Timing Pin 1
139-7063 Timing Pin Adapter 1
B FT-2730 Puller 12
Start By:
A. Remove the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove and Install".
B. Remove the rocker arms and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and
Pushrod - Remove".
C. Remove the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Use Tooling (B) to reposition the valve lifters out of the way.
2. Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting,
"Finding Top Center Position for No. 1 Piston". Install Tooling (A) in the flywheel.
3. Ensure that the timing marks on the following gears are aligned: the camshaft drive gear, the idler gear and
the crankshaft gear.
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3. Illustration 1 g01125899
4. Rotate camshaft gear (1) in order to access bolts (2). Remove bolts (2) .
5. Remove thrust plate (3) .
6. Remove camshaft (4) from the cylinder block.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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4. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02304177
Camshaft - Install
SMCS - 1210-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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5. Illustration 1 g01125899
1. Carefully install camshaft (4) in the cylinder block.
2. Install thrust plate (3) .
3. If necessary, rotate camshaft gear (1) in order to access thrust plate (3). Install bolts (2) .
4. Ensure that the No. 1 cylinder is at the top center compression stroke. Refer to Testing and Adjusting,
"Finding Top Center Position for No. 1 Piston".
5. Ensure that the timing marks on the following gears are aligned: the camshaft drive gear, the idler gear and
the crankshaft gear.
End By:
a. Install the front cover. Refer to Disassembly and Assembly, "Front Cover - Remove and Install".
b. Install the rocker arms and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod -
Install".
c. Install the vibration damper and the pulley. Refer to Disassembly and Assembly, "Vibration Damper and
Pulley - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i06290358
Camshaft Gear - Remove and Install
SMCS - 1210-010-GE
Removal Procedure
Start By:
A. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
1. Wrap the camshaft with a protective covering in order to prevent damage to the camshaft.
Illustration 1 g00987675
NOTICE
Do not allow the camshaft to fall to the floor when pressing it from the
drive gear. Also make sure that the camshaft lobes do not catch on the
press plates.
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7. 2. Place the camshaft assembly in a suitable press. Press camshaft (2) from camshaft gear (1) .
3. If necessary, remove key (3) from the camshaft.
Installation Procedure
1. Raise the temperature of the camshaft gear from 200° C (392° F) to 250° C (482° F).
Note: Do not use a torch to heat the camshaft gear.
Illustration 2 g00987675
2. Align key (3) in the camshaft with the groove (keyway) in the camshaft gear.
3. Install camshaft gear (1) on the end of camshaft (2) .
End By: Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232381
Camshaft Bearings - Remove and Install
SMCS - 1211-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
Start By:
a. Remove the camshaft. Refer to Disassembly and Assembly, "Camshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Note the oil hole orientation in each camshaft bearing prior to removal for assembly purposes.
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9. Illustration 1 g00989974
1. Use Tooling (A) to remove camshaft bearing (1) from the front of the cylinder block. Remove the
remaining camshaft bearings (2) from the cylinder block.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 8S-2241 Camshaft Bearing Tool Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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10. Illustration 2 g00990062
1. Use Tooling (A) to install all of the camshaft bearings (2) except for the front camshaft bearing. Locate the
oil hole in each bearing so that oil hole (3) is located at the top of the bore. Refer to Specifications for more
information.
Illustration 3 g00989938
2. Use Tooling (A) to install front camshaft bearing (1). Align oil hole (5) in the front camshaft bearing with
the oil hole in the cylinder block. Locate joint (4) in the front camshaft bearing in the proper position. Refer
to Specifications for more information.
End By:
a. Install the camshaft. Refer to Disassembly and Assembly, "Camshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i05954439
Engine Oil Pan - Remove and Install
SMCS - 1302-010
Removal Procedure
Start By:
A. Remove the engine.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
1. Drain the engine oil into a suitable container for storage or disposal. Refer to Operation and Maintenance
Manual, "Engine Oil and Filter - Change" for the correct draining and filling procedures.
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12. Illustration 1 g01153839
Note: Do not pry or gouge the sealing surface of the engine oil pan. Use a rubber mallet to tap lightly on
the engine oil pan, if necessary.
2. Remove bolts (2) . Remove engine oil pan (1) and the gasket.
Installation Procedure
Table 1
Tool Part number Part Description Qty
A - Loctite 598 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g03737518
1. Apply a bead of Tooling (A) to the areas shown in Illustration 2.
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13. Illustration 3 g03738044
2. Position a new gasket and engine oil pan (1) on the cylinder block.
3. Install bolts (2) .
4. Tighten bolts (2) to a torque of 31 ± 3 N·m (23 ± 2 lb ft). Tighten the four bolts (2) in the center and move
outward in the direction shown in Illustration 3.
5. Repeat Step 4.
1. Fill the engine with engine oil to the correct level. Refer to Operation and Maintenance Manual, "Engine
Oil and Filter - Change" for the correct draining and filling procedures.
End By: Install the engine.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232665
Piston Cooling Jets - Remove and Install
SMCS - 1331-010
Removal Procedure
Start By:
a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00987444
1. Remove bolt (2) and piston cooling jet (1) from each cylinder.
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15. Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 2 g00987444
1. Position piston cooling jet (1) in the cylinder block. Install bolt (2). Tighten bolt (2) to a torque of
28 ± 7 N·m (21 ± 5 lb ft).
End By:
a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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Tue Jun 16 08:14:06 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232678
Pistons and Connecting Rods - Remove
SMCS - 1225-011
Removal Procedure
Start By:
a. Remove the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Remove".
b. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
c. Remove the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Remove and
Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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17. Illustration 1 g01126088
1. Turn the crankshaft until the connecting rod caps are at the bottom center.
2. Place a identification mark on the connecting rod and connecting rod cap (2). The number should match the
cylinder number.
3. Remove bolts (1) and connecting rod cap (2).
Illustration 2 g01126089
4. Remove the lower half of connecting rod bearing (4) from connecting rod cap (2).
5. Push the piston and the connecting rod away from the crankshaft. Remove the upper half of connecting rod
bearing (4) from connecting rod (3).
6. Remove the piston and connecting rod (3) from the cylinder block.
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02232839
Pistons and Connecting Rods - Disassemble
SMCS - 1225-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-3601 Piston Ring Expander 1
B 1P-1861 Retaining Ring Pliers 1
Start By:
a. Remove the pistons and the connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting
Rods - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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19. Illustration 1 g01126141
1. Use Tooling (B) to remove retaining ring (2).
2. Remove piston pin (5) and separate piston (1) from connecting rod (3).
3. Use Tooling (A) to remove piston rings (4).
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02233056
Pistons and Connecting Rods - Assemble
SMCS - 1225-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-3601 Piston Ring Expander 1
B 1P-1861 Retaining Ring Pliers 1
C
5P-8639 Hydraulic Press (CONNECTING ROD BEARING) 1
8F-0024 Hose As 1
1P-2375 Quick Connect Coupler 1
1P-2376 Quick Connect Coupler 1
4C-9751 Spacer 1
4C-9749 Bushing Adapter 1
4C-9750 Bushing Adapter 1
9U-6600 Hand Hydraulic Pump 1
Note: Prior to removal from the engine, the pistons and connecting rod assemblies were marked. The components
must be reassembled together. The components must be installed in the original location in the engine. Do not
interchange any of the components.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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21. Illustration 1 g01126305
Illustration 2 g01126306
1. Use Tooling (C) to remove the old bearing and install the new bearing (6) at the same time. The adapter of
Tooling (C) should make full contact with the surfaces of connecting rod (3).
Note: Orient the bearing joint within 12 ± 5 degrees of either Location (X).
NOTICE
The connecting rod must be heated for the installation of the piston pin
bearing. Do not use a torch.
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22. a. Raise the temperature of connecting rod (3) along Length (Y).
(Y) Maximum Length for heating the connecting rod ... 75 ± 5 mm (3.0 ± 0.2 inch)
b. Allow the connecting rod and the bearing to cool to room temperature.
Illustration 3 g01126141
2. Use the following procedure to install piston rings (4).
a. Position the spring for the oil control ring in the oil ring groove in the piston body assembly.
b. Position the oil control ring over the spring. Position the oil control ring so that the gap is 180
degrees from the joint in the spring. Use Tooling (A) to install the oil control ring on the piston.
c. Use Tooling (A) to install the intermediate piston ring with the side that has the identification “UP-2”
toward the top of the piston.
d. Use Tooling (A) to install the top piston ring with the side that has the identification “UP-1” toward
the top of the piston.
e. Position piston rings (4) so the gaps are 120 degrees from each other.
3. Check the clearance between the ends of piston rings (4). Refer to Specifications, "Piston And Rings".
4. Position piston (1) on connecting rod (3). Apply clean engine oil to piston pin (5) and install the piston pin.
Use Tooling (B) to install retaining ring (2). Make sure that the retaining rings are fully seated in the
grooves of the piston assembly.
End By:
a. Install the pistons and the connecting rods. Refer to Disassembly and Assembly, "Pistons and Connecting
Rods - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i04805646
Pistons and Connecting Rods - Install
SMCS - 1225-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 173-5529 Piston Ring Compressor 1
B 4C-5593 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Apply clean engine oil to the pistons, the piston rings, and the cylinder bore.
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24. Illustration 1 g00954373
2. Position the piston rings so that the end gaps are located 120 degrees from each other. Install Tooling (A)
in order to compress the piston rings.
Note: Install the piston and connecting rod so that the forging number on the connecting rod points toward
the flywheel end of the engine.
3. With the number one crankshaft throw at the bottom center, install the piston and connecting rod in the
engine. Ensure that the proper piston and connecting rod are in the corresponding cylinder with the bearing
retainer notch toward the right side of the engine.
4. Line up the piston and the connecting rod with the crankshaft. Use a soft faced hammer and tap the piston
into the cylinder bore until Tooling (A) comes off the piston.
Illustration 2 g01126089
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25. Illustration 3 g01126088
5. Before connecting rod (3) comes in contact with the crankshaft, install the upper half of connecting rod
bearing (4) . Ensure that the bearing tab engages with the slot in connecting rod (3) .
6. Apply clean engine oil to the surface of the upper half of connecting rod bearing (4) . Use a soft faced
hammer in order to tap the piston into the cylinder bore while you guide connecting rod (3) onto the
crankshaft.
7. Place the lower half of connecting rod bearing (4) in corresponding connecting rod cap (2) . Ensure that the
bearing tab engages with the groove in connecting rod cap (2) .
8. Apply clean engine oil to the surface of the lower half of connecting rod bearing (4) . Install connecting rod
bearing cap (2) on connecting rod (3) . Ensure that the number on connecting rod cap (2) matches the
number on connecting rod (3) . Ensure that the numbers are on the same side.
9. Lubricate the new connecting rod bolts with Tooling (B) .
10. Install new bolts (1) . Tighten bolts (1) to a torque of 70 ± 5 N·m (52 ± 4 lb ft).
Note: Refer to Truck Engine News, SEBD6775, "New Fractured Connecting Rod Has Been Released " for
the proper torque procedure on Reman Connecting Rods.
11. Place an index mark on each bolt. Tighten each bolt (1) for an additional 120 ± 5 degrees (1/3 turn).
End By:
a. Install the piston cooling jets. Refer to the Disassembly and Assembly Manual, "Piston Cooling Jets -
Remove and Install".
b. Install the engine oil pump. Refer to the Disassembly and Assembly Manual, "Engine Oil Pump - Install".
c. Install the cylinder head. Refer to the Disassembly and Assembly Manual, "Cylinder Head - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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26. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
27. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i02233237
Connecting Rod Bearings - Remove
SMCS - 1219-011
Removal Procedure
Start By:
A. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01126410
1. Turn the crankshaft until the connecting rod bearing caps are accessible.
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28. 2. Place an identification mark on connecting rod (3) and connecting rod bearing cap (2). The number should
match the cylinder number.
3. Remove bolts (1) and connecting rod bearing cap (2) from connecting rod (3). Remove the lower half of
connecting rod bearing (4) from connecting rod bearing cap (2) .
4. Push the connecting rod away from the crankshaft. Remove the upper half of connecting rod bearing (4)
from connecting rod (3) .
Copyright 1993 - 2020 Caterpillar Inc.
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29. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325D FM EXCAVATOR C8L
Configuration: 325D Forest Swing Machine Butt-N-Top Log Loader High Wide Undercarriage C8L00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
C7
Engines for Caterpillar Built Machines
Media Number -RENR9218-13 Publication Date -01/06/2014 Date Updated -04/06/2014
i03744497
Connecting Rod Bearings - Install
SMCS - 1219-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-5593 Anti-Seize Compound -
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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