The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 336 d excavator (prefix jbt) service repair manual (jbt00001 ...fjskemdme
The document provides instructions for servicing the piston pump (hydraulic fan) on a 336D excavator. It describes how to remove the fan motor by bending tabs, removing bolts and hub, and lifting the fan motor assembly. It then details disassembling the fan motor by removing the head, port plate, poppet springs, pistons, bearings and other components. Reassembly instructions are also provided, describing how to install components in reverse order and noting any special tools or precautions needed.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 329 d l excavator (prefix wdk) service repair manual (wdk0000...ufjsjekfksemm
This document provides removal and assembly procedures for a travel motor on Caterpillar 329D and 329D L excavators. The removal procedure involves draining fluid, disconnecting hoses, removing bolts and pulling the travel motor out of the final drive. Disassembly of the travel motor requires removing the head, port plate, bearings, seals, springs, brake piston and various other internal components using specialized tools. The assembly procedure instructs to replace all seals and gaskets, clean all parts thoroughly, and install components in reverse order of removal while applying a film of oil. Proper cleanliness and torque specifications are emphasized throughout.
1) The document provides disassembly instructions for the final drive on 325 and 325L excavators. It describes removing over 30 parts in multiple steps, requiring various tools.
2) Key steps include removing the final drive cover, ring gear, carrier assemblies, planetary gears, seals, and bearings from the main housing. Detailed illustrations supplement each step.
3) Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Parts must be reinstalled in their original locations and orientations.
Caterpillar cat 320 d lrr excavator (prefix hjc) service repair manual (hjc00...fjkskedmme
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes the required tools and multi-step procedures for removal and installation, which include removing other engine components, using specialty tools to remove the guides and seats, cleaning parts, and ensuring proper installation height or alignment. Safety notices are provided to keep parts clean and contain fluids properly during the process.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...fkjsekksmem
This document provides the procedure for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes using special tools to compress the valve springs and rotate the crankshaft to position the piston for safe removal and installation of the springs. Proper cleaning and inspection of parts is emphasized to prevent damage and wear. The process involves removing keepers and other components to access the springs which must be replaced in matched pairs per cylinder.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
The document provides assembly instructions for installing a swing gear and bearing on an excavator. It lists required tools and parts. The procedure involves cleaning the swing gear and bearing, applying lubricant and sealant, lifting it into position using links, and securing it with bolts torqued to specification. Inner and outer dust seals are installed in seal grooves before completing reassembly of the undercarriage frame.
Caterpillar cat 336 d excavator (prefix jbt) service repair manual (jbt00001 ...fjskemdme
The document provides instructions for servicing the piston pump (hydraulic fan) on a 336D excavator. It describes how to remove the fan motor by bending tabs, removing bolts and hub, and lifting the fan motor assembly. It then details disassembling the fan motor by removing the head, port plate, poppet springs, pistons, bearings and other components. Reassembly instructions are also provided, describing how to install components in reverse order and noting any special tools or precautions needed.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 329 d l excavator (prefix wdk) service repair manual (wdk0000...ufjsjekfksemm
This document provides removal and assembly procedures for a travel motor on Caterpillar 329D and 329D L excavators. The removal procedure involves draining fluid, disconnecting hoses, removing bolts and pulling the travel motor out of the final drive. Disassembly of the travel motor requires removing the head, port plate, bearings, seals, springs, brake piston and various other internal components using specialized tools. The assembly procedure instructs to replace all seals and gaskets, clean all parts thoroughly, and install components in reverse order of removal while applying a film of oil. Proper cleanliness and torque specifications are emphasized throughout.
1) The document provides disassembly instructions for the final drive on 325 and 325L excavators. It describes removing over 30 parts in multiple steps, requiring various tools.
2) Key steps include removing the final drive cover, ring gear, carrier assemblies, planetary gears, seals, and bearings from the main housing. Detailed illustrations supplement each step.
3) Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Parts must be reinstalled in their original locations and orientations.
Caterpillar cat 320 d lrr excavator (prefix hjc) service repair manual (hjc00...fjkskedmme
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It describes the required tools and multi-step procedures for removal and installation, which include removing other engine components, using specialty tools to remove the guides and seats, cleaning parts, and ensuring proper installation height or alignment. Safety notices are provided to keep parts clean and contain fluids properly during the process.
Caterpillar cat 320 d ln excavator (prefix wbn) service repair manual (wbn000...fkjsekksmem
This document provides the procedure for removing and installing inlet and exhaust valve springs on a Caterpillar 320D LN excavator with a C6.4 engine. It describes using special tools to compress the valve springs and rotate the crankshaft to position the piston for safe removal and installation of the springs. Proper cleaning and inspection of parts is emphasized to prevent damage and wear. The process involves removing keepers and other components to access the springs which must be replaced in matched pairs per cylinder.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 330 b excavator (prefix 2rr) service repair manual (2rr00001 ...hfjsekekmmd
This document provides instructions for removing and reassembling the final drives on an excavator model 330B. The summary is:
1. The final drive is disassembled by removing components like the ring gear, carrier assemblies, planetary gears, and seals.
2. To reassemble, components are cleaned and seals/bearings installed before refitting parts like the carrier assemblies, ring gear and sprockets.
3. Precise measurements are taken to determine the correct shim thickness for installing the gear to achieve proper bearing preload.
Caterpillar cat 330 d2 l excavator (prefix szk) service repair manual (szk000...fjskkksmemm
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves removing over 30 individual components in a specific sequence. This includes removing gears, shafts, bearings, seals, and housing components. The assembly process reverses the disassembly steps and provides details on cleaning, lubricating, and setting proper bearing preloads using shims. Special tools are required for tasks like installing dual-cone seals.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 330 c excavator (prefix gag) service repair manual (gag00001 ...hfjsekekmmd
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 28 steps for reassembling the travel motor, placing components back in the reverse order and noting alignment and torque specifications.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 323 d2 l excavator (prefix pjp) service repair manual (pjp000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, barrel assembly, brake piston, and shaft. The assembly process describes 23 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and seals. Special tools may be required and clean hydraulic oil should be applied to sliding surfaces during reassembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for disassembling and assembling the front axle components of an M318C Wheeled Excavator, including:
1. Removing components like the carrier housing, planetary gears, brake discs, and hub assembly which involve using various tools and lifting devices.
2. Disassembling internal components of the carrier like retaining rings, bearings, and seals.
3. Cleaning all parts before assembly and heating/cooling some components to aid installation.
4. Reassembling the components in reverse order, applying grease and torquing fasteners to specifications. Proper cleanliness and procedure is emphasized for the precision components.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) of Caterpillar 325C and 325C L excavators. It outlines 22 steps for disassembly, requiring various tools, and 11 steps for assembly. Cleanliness is emphasized throughout to prevent damage or improper functioning upon reassembly. Springs and fasteners are removed and installed using specific procedures and tools to avoid injury.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) of Caterpillar 325C and 325C L excavators. It lists required tools and outlines 22 steps for disassembly, including removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 11 steps for assembly, providing notes about cleanliness, lubrication, and ensuring full seating of parts like bearings and seals. The goal is to properly remove and reinstall all parts to recondition the piston motor.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves removing 22 individual parts from the housing in a specific sequence using various tools. The assembly procedure instructs assembling the components in the reverse order and notes that cleanliness is important and O-rings should be replaced.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components like the key, cover, port plate, bearings, plugs, sleeves, pistons and housing. The assembly procedure describes 16 steps including pressing components, installing seals, pins and rings in the proper order and orientation to rebuild the piston motor. Cleanliness and applying a light oil film to parts is emphasized throughout.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components from the housing like the key, cover, port plate, bearings, plugs, and seals. The assembly procedure describes 16 steps including pressing components back into place like bearings, installing seals with tools, and positioning the rotating group and swashplate while aligning holes. Safety notes are provided throughout regarding spring loads and ensuring components are fully seated.
Caterpillar Cat 325C and 325C L Excavator (Prefix BTD) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves removing 22 individual parts from the housing in a specific sequence using various tools. The assembly procedure instructs assembling the components in the reverse order and notes that cleanliness is important and O-rings should be replaced.
Caterpillar cat 390 f excavator (prefix hng) service repair manual (hng00001 ...fjskefksemer
This document provides instructions for removing and installing the front gear group of a C18 engine. The removal procedure involves removing 14 bolts, plates, gears and seals. Special care must be taken to mark gear orientations and not turn the crankshaft during removal. The installation procedure describes cleaning components, applying thread lock compound, installing 14 gears, plates and seals in the correct order and orientation, and adjusting backlash between gears. Proper removal and installation is important to avoid engine damage.
Caterpillar cat 323 d l excavator (prefix cwg) service repair manual (cwg0000...fjskksmem
The document provides instructions for removing and installing the crankshaft on a Caterpillar C6.4 engine. To remove the crankshaft, the front housing, rear seal, flywheel housing and oil pan must first be removed. Then the connecting rod caps, main bearing caps and pistons can be taken off to allow removal of the crankshaft. Installation follows the reverse order, with care taken to clean parts and apply specified torques. End play must be checked after installation is complete.
Caterpillar cat 336 e hvg excavator (prefix rbs) service repair manual (rbs00...f8isoeidkdk
The document provides instructions for installing a rear power take-off (RPTO) on a C9.3 engine. The procedure involves installing various components like a bearing, thrust washer, dowels, adapter assembly, idler gear and shaft. Tools like guide studs and driver groups are required. Torque specifications and the correct sequence are important to properly install the RPTO.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 330 b excavator (prefix 2rr) service repair manual (2rr00001 ...hfjsekekmmd
This document provides instructions for removing and reassembling the final drives on an excavator model 330B. The summary is:
1. The final drive is disassembled by removing components like the ring gear, carrier assemblies, planetary gears, and seals.
2. To reassemble, components are cleaned and seals/bearings installed before refitting parts like the carrier assemblies, ring gear and sprockets.
3. Precise measurements are taken to determine the correct shim thickness for installing the gear to achieve proper bearing preload.
Caterpillar cat 330 d2 l excavator (prefix szk) service repair manual (szk000...fjskkksmemm
This document provides instructions for disassembling and assembling the final drive of an excavator model 330D2 L. The disassembly process involves removing over 30 individual components in a specific sequence. This includes removing gears, shafts, bearings, seals, and housing components. The assembly process reverses the disassembly steps and provides details on cleaning, lubricating, and setting proper bearing preloads using shims. Special tools are required for tasks like installing dual-cone seals.
Caterpillar cat 323 e l excavator (prefix yrp) service repair manual (yrp0000...fjskefkemms
This document provides instructions for servicing the final drive of excavator models 323E L, 323E LN, and 323E SA. It includes procedures for disassembling and removing components like the final drive, carrier assembly, ring gears, and seals. It also provides instructions for reassembling these components, including installing seals, bearings, and gears, and using shims to set proper bearing preload. Bolts and seals must be tightened to the specified torques.
Caterpillar cat 315 c excavator (prefix cfb) service repair manual (cfb00001 ...fjsekdmmeed
1) The document provides step-by-step instructions for disassembling and assembling the final drive of a 315C excavator.
2) Disassembly includes removing 21 components from the final drive housing. Assembly is the reverse of disassembly and requires determining the proper shim thickness to set the rolling torque.
3) Special tools are required and components must be cleaned and lubricated before assembly to ensure proper operation of the reassembled final drive.
Caterpillar cat 325 c l excavator (prefix csj) service repair manual (csj0000...fjsjjekdkme
This document provides instructions for disassembling and assembling the travel motor of a 325C excavator. The disassembly procedure involves 27 steps to remove components like the head, check valves, fittings, seals, brake piston, friction plates, barrel assembly, and shaft assembly. The assembly procedure describes 21 steps and includes applying seals and lubricants to reinstall the components in reverse order of disassembly. Special care must be taken with alignment marks and component positions during reassembly.
Caterpillar cat 315 c excavator (prefix ake) service repair manual (ake00001 ...fjsekdmmeed
The document provides instructions for disassembling and assembling the travel motor of a 315C excavator. It lists 28 steps for disassembly, beginning with removing the piston motor and ending by taking apart the shaft assembly. It then lists 25 steps for reassembly in reverse order, starting with pressing the inner race back onto the shaft and ending by installing the port plate. Precautions are provided regarding cleanliness, identification marks, and pressurized springs. Tools required include link brackets, a slide hammer, bearing puller, and molybdenum grease.
Caterpillar cat 330 c excavator (prefix gag) service repair manual (gag00001 ...hfjsekekmmd
1) The document provides instructions for disassembling and assembling the travel motor of a 330C excavator.
2) It describes 28 steps to disassemble the travel motor by removing components like the head, springs, plates, and seals.
3) It then describes 28 steps for reassembling the travel motor, placing components back in the reverse order and noting alignment and torque specifications.
The document provides instructions for removing and installing various engine components on a Caterpillar 330D2 excavator, including the engine oil pump, water pump, water temperature regulator, and flywheel. The procedures note required tools and safety precautions. Components must be clean and free of damage, with replacement of worn parts. Proper torque values are specified for reinstallation of components.
Caterpillar cat 323 d2 l excavator (prefix pjp) service repair manual (pjp000...fusjejkdkmse
This document provides instructions for disassembling and assembling the travel motor of a 323D2 L excavator. The disassembly process includes 27 steps to remove components like the head, barrel assembly, brake piston, and shaft. The assembly process describes 23 steps and includes precautions to ensure correct installation of components like the cam plate, piston shoe assemblies, and seals. Special tools may be required and clean hydraulic oil should be applied to sliding surfaces during reassembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
Caterpillar cat 312 c excavator (prefix bwh) service repair manual (bwh00001 ...fjskkksmemm
The document provides instructions for removing and installing a crankshaft pulley on a 312C excavator. The removal procedure involves using a puller tool to remove the pulley from the crankshaft. For installation, the pulley is pressed onto the crankshaft and secured with bolts that are tightened to the specified torque.
Caterpillar cat m318 c wheeled excavator (prefix bcz) service repair manual (...udfjjdjkkmds
This document provides instructions for disassembling and assembling the front axle components of an M318C Wheeled Excavator, including:
1. Removing components like the carrier housing, planetary gears, brake discs, and hub assembly which involve using various tools and lifting devices.
2. Disassembling internal components of the carrier like retaining rings, bearings, and seals.
3. Cleaning all parts before assembly and heating/cooling some components to aid installation.
4. Reassembling the components in reverse order, applying grease and torquing fasteners to specifications. Proper cleanliness and procedure is emphasized for the precision components.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) of Caterpillar 325C and 325C L excavators. It outlines 22 steps for disassembly, requiring various tools, and 11 steps for assembly. Cleanliness is emphasized throughout to prevent damage or improper functioning upon reassembly. Springs and fasteners are removed and installed using specific procedures and tools to avoid injury.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) of Caterpillar 325C and 325C L excavators. It lists required tools and outlines 22 steps for disassembly, including removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 11 steps for assembly, providing notes about cleanliness, lubrication, and ensuring full seating of parts like bearings and seals. The goal is to properly remove and reinstall all parts to recondition the piston motor.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves removing 22 individual parts from the housing in a specific sequence using various tools. The assembly procedure instructs assembling the components in the reverse order and notes that cleanliness is important and O-rings should be replaced.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components like the key, cover, port plate, bearings, plugs, sleeves, pistons and housing. The assembly procedure describes 16 steps including pressing components, installing seals, pins and rings in the proper order and orientation to rebuild the piston motor. Cleanliness and applying a light oil film to parts is emphasized throughout.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components from the housing like the key, cover, port plate, bearings, plugs, and seals. The assembly procedure describes 16 steps including pressing components back into place like bearings, installing seals with tools, and positioning the rotating group and swashplate while aligning holes. Safety notes are provided throughout regarding spring loads and ensuring components are fully seated.
Caterpillar Cat 325C and 325C L Excavator (Prefix BTD) Service Repair Manual ...fujkskemdmdm4r
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves removing 22 individual parts from the housing in a specific sequence using various tools. The assembly procedure instructs assembling the components in the reverse order and notes that cleanliness is important and O-rings should be replaced.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components from the housing like the key, cover, port plate, bearings, plugs, and seals. The assembly procedure describes 16 steps including pressing components back into place like bearings, installing seals with tools, and ensuring parts are properly aligned and seated. Safety notes are provided throughout to warn of spring loads and ensure use of recommended tools and procedures.
Caterpillar Cat 325C and 325C L Excavator (Prefix BTD) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves removing 22 individual parts from the housing in a specific sequence using various tools. The assembly procedure instructs assembling the components in the reverse order, ensuring proper seating and installation of seals, bearings, springs and retaining rings. Cleanliness is emphasized throughout to prevent damage during reassembly.
Caterpillar Cat 325C and 325C L Excavator (Prefix BTD) Service Repair Manual ...zan2736ban
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) of Caterpillar 325C and 325C L excavators. It lists required tools and outlines 22 steps for disassembly, including removing the key, cover, port plate, bearings, and other components. It then outlines 11 steps for assembly, including pressing components back onto the shaft, installing seals, springs, pins, and other parts in the proper order and orientation. Cleanliness is emphasized throughout to prevent damage or improper assembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fhsejkdkmen
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves removing 22 individual parts from the housing in a specific sequence using various tools. The assembly procedure similarly involves installing the parts back into the housing in reverse order, ensuring proper seating and alignment of components at each step. Cleanliness and lubrication of parts is emphasized throughout the process.
Caterpillar cat 325 c excavator (prefix btd) service repair manual (btd00001 ...ikdkkdmdmdm
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components like the key, cover, port plate, bearings, plugs, sleeves, pistons and housing. The assembly procedure describes 16 steps including pressing components, installing seals, pins and retaining rings to reassemble the piston motor in reverse order. Safety notes are provided throughout to warn of spring loads and ensure cleanliness during the process.
Caterpillar Cat 325C L Excavator (Prefix BTD) Service Repair Manual (BTD00001...jdkskmmdmd1
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) of Caterpillar 325C and 325C L excavators. It lists required tools and outlines 22 steps for disassembly, including removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 11 steps for assembly, providing notes about cleanliness, lubrication, and ensuring full seating of parts like bearings and seals. The goal is to properly remove and reinstall all parts to recondition the piston motor.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves removing 22 individual parts from the housing in a specific sequence using various tools. The assembly procedure instructs assembling the components in the reverse order and notes that cleanliness is important and O-rings should be replaced.
Caterpillar Cat 325C and 325C L Excavator (Prefix BTD) Service Repair Manual ...fskekkdmdmdm3e
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves removing 22 individual parts from the housing in a specific sequence using various tools. The assembly procedure instructs assembling the components in the reverse order and notes that cleanliness is important and O-rings should be replaced.
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This document provides disassembly instructions for the piston pump of a 252B3 skid steer loader. It lists 69 steps to fully disassemble the pump, removing components like fittings, springs, seals, bearings, shafts and housings. Measurement and marking steps are included to aid reassembly. Tools required include rulers, retaining ring pliers, link brackets, bolts and washers, drivers, bearing pullers and presses. Safety warnings are given to release spring forces carefully.
This document provides disassembly instructions for a piston pump on a 252B3 skid steer loader. It lists 69 steps to fully disassemble the pump, removing components like fittings, springs, seals, bearings, shafts and housings. Measurements are taken of component distances during disassembly for reassembly purposes. Safety warnings are provided to wear protective equipment when removing parts with spring forces.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C L EXCAVATOR BTD
Configuration: 325C & 325C L Excavators BTD00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Excavator Machine Systems
Media Number -RENR5367-11 Publication Date -01/01/2012 Date Updated -17/02/2017
i02344154
Piston Motor (Hydraulic Fan) - Disassemble
SMCS - 1386-015-QP; 5058-015-FM; 5058-015-HFN
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9152 Bearing Puller Gp 1
B
1B-2886 Bolt (1/2 in X 13 X 3 3/4 in) 1
1F-7958 Nut (1/2 in X 13 in) 1
8T-4223 Hard Washer 1
8T-4122 Hard Washer 1
1P-1854 Retaining Ring Pliers 1
C 1P-1857 Retaining Ring Pliers 1
Start By:
A. Remove the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic
Fan) - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of the
component should be thoroughly cleaned. This will help to prevent dirt from entering the internal
mechanism.
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3. Illustration 1 g00881939
1. Remove key (1) from shaft (2) .
Illustration 2 g00881945
2. Remove bolts (4) that secure that secure cover (5) to housing (3) .
Illustration 3 g00881953
3. Remove port plate (6) and O-ring seal (7) from cover (5) .
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4. Illustration 4 g00881963
4. Remove bearing cup (8) from cover (5) .
Illustration 5 g00882112
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
5. Remove plug (11) , sleeve (10) , and valve assembly (9) from cover (5) .
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5. Illustration 6 g00882123
6. Remove bearing cone (12) from shaft (2) .
Note: Bearing cone (12) is a slip fit.
Illustration 7 g00882156
7. Remove shim (13) from shaft (2) .
Illustration 8 g00882174
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6. 8. Remove rotating group (14) and shaft (2) from housing (3) .
Illustration 9 g00882197
Illustration 10 g00882211
9. Install rotating group (14) and Tooling (A) in a suitable press. Install a 6 mm (0.2 inch) bolt
on the end of shaft (2) .
Note: Shaft (2) must be pressed away from the sleeve (15) .
Note: Shaft (2) must be supported in order to prevent damage.
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7. Illustration 11 g00882219
10. Remove sleeve (15) from rotating group (14) .
Illustration 12 g00882297
11. Install shaft (2) and Tooling (A) into a suitable press.
12. Remove bearing cone (16) from shaft (2) .
Illustration 13 g00882324
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8. 13. Remove swashplate (17) from the top of rotating group (14) .
Note: Take note of the holes in the top of swashplate (17) .
Illustration 14 g00882451
14. Remove pistons and plate (18) from barrel assembly (19) .
Illustration 15 g00882463
15. Remove guide (20) from barrel assembly (19) .
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9. Illustration 16 g00882470
16. Install Tooling (B) into barrel assembly (19) .
17. Tighten Tooling (B) in order to compress the spring in the barrel assembly.
Illustration 17 g00882479
Personal injury can result from being struck by parts propelled by a
released spring force.
Make sure to wear all necessary protective equipment.
Follow the recommended procedure and use all recommended tooling to
release the spring force.
18. Use Tooling (B) in order to remove retaining ring (21) from barrel assembly.
19. Slowly release the pressure on the spring.
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10. Illustration 18 g00882494
20. Remove retaining ring (21) , spring (22) , washer (23) , and pins (24) from the barrel.
Illustration 19 g00882505
21. Use Tooling (C) in order to remove retaining ring (25) from housing (3) .
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11. Illustration 20 g00882512
22. Remove seal (26) and bearing cup (27) from the housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Thu Jun 25 18:23:45 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C L EXCAVATOR BTD
Configuration: 325C & 325C L Excavators BTD00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Excavator Machine Systems
Media Number -RENR5367-11 Publication Date -01/01/2012 Date Updated -17/02/2017
i02344155
Piston Motor (Hydraulic Fan) - Assemble
SMCS - 1386-016-QP; 5058-016-FM; 5058-016-HFN
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9S-9152 Bearing Puller Gp 1
C 1P-1857 Retaining Ring Pliers 1
D 1P-0510 Driver Gp 1
E 1U-6396 O-Ring Assembly Compound 1
F 1P-1854 Retaining Ring Pliers 1
Note: O-rings, gaskets, and seals should always be replaced. A used O-ring may not have the
same sealing properties as a new O-ring. A reconditioning procedure should not be degraded
because of a low cost component such as an O-ring or a gasket. Use Tooling (E) during the
assembly procedure.
Note: Cleanliness is an important factor. Before assembly, all parts should be thoroughly cleaned
in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts.
Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are
worn or damaged, use new parts for replacement. All disassembly and all assembly procedures
must be performed on a clean work surface and in a clean hydraulic area. Keep cleaned parts
covered and protected at all times.
Note: Apply a light film of SAE 10W oil to all components before assembly.
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13. Illustration 1 g00882512
1. Use Tooling (D) in order to install bearing cup (27) .
Note: Bearing cup (27) must be fully seated. Bearing cup (27) must be properly seated in
order for the motor to assemble properly.
Illustration 2 g00882505
2. Rotate housing (3) . Use Tooling (D) in order to install seal (26) .
3. Use Tooling (C) in order to install retaining ring (25) .
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14. Illustration 3 g00883246
4. Install shaft (2) and bearing cone (16) in a suitable press. Press bearing cone (16) onto shaft
(2) .
Note: Bearing cone (16) must be fully seated. Bearing cone (16) must be properly seated in
order for the motor to assemble properly.
5. Assemble the rotating group in the following manner:
Illustration 4 g00882894
a. Install pins (24) in the top of barrel assembly (19) .
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15. Illustration 5 g00882494
b. Rotate barrel assembly (19) . Install washer (23) and spring (22) . Place retaining ring
(21) on top of spring (22) .
Note: Do not attempt to install retaining ring (21) .
Illustration 6 g00882927
c. Rotate the barrel assembly. Retain the contents of the barrel. Position guide (20) on
pins (24) .
d. Install shaft (2) and the bearing through the barrel assembly.
Note: The shaft will align the barrel assembly.
Illustration 7 g01163862
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16. Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
e. Install Tooling (A) and barrel assembly (19) into a suitable press.
f. Compress the spring. Use Tooling (F) in order to install retaining ring (21) .
g. Slowly release the pressure on barrel assembly (19) .
h. Remove the shaft from barrel assembly (19) .
Illustration 8 g00882451
6. Install pistons and plate (18) into barrel assembly (19) .
Illustration 9 g00882324
7. Install swashplate (17) onto rotating group (14) .
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17. Note: Barrel assembly (19) is rotating group (14) upon the installation of the pistons.
Note: Place identifying marks on swashplate (17) in order to locate two holes on the top of
the swashplate.
Illustration 10 g00882976
8. Install shaft (2) into rotating group (14) .
Note: Splines in shaft (2) must engage splines in rotating group (14) .
Illustration 11 g00882984
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18. Illustration 12 g00882988
9. Align swashplate (17) with housing (3) .
Note: The holes on the top of swashplate (17) must engage the dowels in housing (3) .
Illustration 13 g00882991
10. Install rotating group (14) into housing (3) .
Illustration 14 g00882992
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19. 11. Raise the temperature of sleeve (15) . Install sleeve (15) onto shaft (2) .
Illustration 15 g00882156
12. Install shim (13) onto shaft (2) .
Illustration 16 g00882123
13. Install bearing cone (12) onto shaft (2) .
Note: Bearing cone (12) is a slip fit.
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20. Illustration 17 g00882112
Improper assembly of parts that are spring loaded can cause bodily
injury.
To prevent possible injury, follow the established assembly procedure
and wear protective equipment.
14. Install valve assembly (9) , sleeve (10) , and plug (11) into cover (5) .
Illustration 18 g00881963
15. Use Tooling (A) to install bearing cup (8) into cover (5) .
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21. Illustration 19 g00883138
Illustration 20 g00881953
16. Install port plate (6) onto cover (5) .
Note: Take note of the slot in the reverse side of port plate (6) . The slot will receive the
dowel in cover (5) .
17. Install O-ring seal (7) on cover (5) .
Illustration 21 g00881945
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22. 18. Install cover (5) onto housing (3) .
19. Secure cover (5) with bolts (4) .
Illustration 22 g00881939
20. Install key (1) into shaft (2) .
End By: Install the piston motor. Refer to Disassembly and Assembly, "Piston Motor (Hydraulic
Fan) - Install ".
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Product: EXCAVATOR
Model: 325C L EXCAVATOR BTD
Configuration: 325C & 325C L Excavators BTD00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
325C Excavator Machine Systems
Media Number -RENR5367-11 Publication Date -01/01/2012 Date Updated -17/02/2017
i02344156
Piston Motor (Hydraulic Fan) - Install
SMCS - 1386-012-QP; 5058-012-FM
Installation Procedure
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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25. Illustration 1 g00883712
1. Position piston motor (23) into the bracket. Secure the piston motor with bolts (22) .
Illustration 2 g00883819
2. Install adapter (21) onto the piston motor.
Illustration 3 g00883705
3. Install nut (20) , fan blade (19) , and bolts (18) .
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26. Illustration 4 g00883690
4. Attach a suitable lifting device to the piston motor and fan assembly (17) . The weight of the
piston motor and fan assembly (17) is approximately 29 kg (65 lb). Position the piston
motor and fan assembly (17) . Install bolts (16) .
Illustration 5 g00883675
5. Install hose assemblies (15) .
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