The document provides instructions for installing a crankshaft wear sleeve on a 3126B engine if equipped. It describes using distorter rings and a seal distorter to remove the existing sleeve before cleaning and installing a new one. Proper cleaning of parts is emphasized to prevent premature wear.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...hfjsekekmmd
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, tightening bolts in sequences, and verifying end play. The crankshaft removal requires aligning timing marks, removing connecting rod caps and main bearing caps, lifting the crankshaft straight up, and using a puller tool to remove the crankshaft gear.
Caterpillar cat 323 f l excavator (prefix xcf) service repair manual (xcf0000...fusjejkdkmse
This document provides instructions for removing and installing crankshaft main bearings on a Caterpillar C7.1 engine. The procedure involves removing the main bearing caps and shells one pair at a time, keeping each cap and shell together. Thrust washers must be removed from number six main bearing using a crankshaft turning tool. New shells are cleaned and lubricated before installation. Main bearing caps are torqued to specification and end play is checked after installation is complete. A separate section provides instructions for removing the entire crankshaft, which requires first removing other engine components like the oil pump, front housing, rear seal, cylinder head, pistons and connecting rods.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. The removal procedure involves removing bolts to detach the front housing from the cylinder block and oil pan. Installation requires replacing the gasket, applying sealant, installing bolts in the correct sequence, and ensuring proper alignment. Proper cleaning and containment of fluids is emphasized.
This document provides instructions for removing and installing piston rings and connecting rod bearings on a Caterpillar 3306 engine. It describes the required tools and steps to disassemble pistons and connecting rods, including removing piston rings, piston pins, and bearings. It then explains how to assemble pistons and connecting rods, including cleaning parts, installing bearings, rings, piston pins, and connecting rods. Finally, it describes installing the pistons and connecting rods back into the engine.
Caterpillar cat 950 b wheel loader (prefix 63r) service repair manual (63r000...fjsjjekdkme
This document provides instructions for removing and installing various components of a Caterpillar 3304B engine, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe disconnecting related components, removing mounting bolts, cleaning surfaces, installing new gaskets and seals, and torquing fasteners to the specified values. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 120 h motor grader (prefix 5fm) service repair manual (5fm000...fusefjjskekemm
- The document provides instructions for removing and installing the camshaft on a 120H Motor Grader with a 3116 engine. It describes removing components like the governor and covers, then turning the crankshaft to align marks before removing the camshaft, gear, and bearings. Installation is the reverse of removal.
- Instructions are given to remove and install the camshaft gear by pressing it off the camshaft and heating it to 315°C before reinstalling.
- The procedure to remove and install camshaft bearings uses a special tool and orients the oil holes during installation.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. References are provided for determining the reusability of pistons, connecting rods, piston pins, and rod eye bushings. The installation ends by reinstalling the piston cooling jets, oil pump, and cylinder head.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...hfjsekekmmd
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, tightening bolts in sequences, and verifying end play. The crankshaft removal requires aligning timing marks, removing connecting rod caps and main bearing caps, lifting the crankshaft straight up, and using a puller tool to remove the crankshaft gear.
Caterpillar cat 323 f l excavator (prefix xcf) service repair manual (xcf0000...fusjejkdkmse
This document provides instructions for removing and installing crankshaft main bearings on a Caterpillar C7.1 engine. The procedure involves removing the main bearing caps and shells one pair at a time, keeping each cap and shell together. Thrust washers must be removed from number six main bearing using a crankshaft turning tool. New shells are cleaned and lubricated before installation. Main bearing caps are torqued to specification and end play is checked after installation is complete. A separate section provides instructions for removing the entire crankshaft, which requires first removing other engine components like the oil pump, front housing, rear seal, cylinder head, pistons and connecting rods.
Caterpillar cat 428 b backhoe loader (prefix 7ej) service repair manual (7ej0...fujjdfjkksekmem
This document provides instructions for removing and installing the front housing on a Caterpillar 3054 engine. The removal procedure involves removing bolts to detach the front housing from the cylinder block and oil pan. Installation requires replacing the gasket, applying sealant, installing bolts in the correct sequence, and ensuring proper alignment. Proper cleaning and containment of fluids is emphasized.
This document provides instructions for removing and installing piston rings and connecting rod bearings on a Caterpillar 3306 engine. It describes the required tools and steps to disassemble pistons and connecting rods, including removing piston rings, piston pins, and bearings. It then explains how to assemble pistons and connecting rods, including cleaning parts, installing bearings, rings, piston pins, and connecting rods. Finally, it describes installing the pistons and connecting rods back into the engine.
Caterpillar cat 950 b wheel loader (prefix 63r) service repair manual (63r000...fjsjjekdkme
This document provides instructions for removing and installing various components of a Caterpillar 3304B engine, including the cylinder head, spacer plate, and water directors. The removal and installation procedures describe disconnecting related components, removing mounting bolts, cleaning surfaces, installing new gaskets and seals, and torquing fasteners to the specified values. Safety notices are included to keep parts clean and contain fluids.
Caterpillar cat 318 c excavator (prefix faa) service repair manual (faa00001 ...fjsekdmmeed
- The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft for a Caterpillar 318C excavator engine.
- The procedures describe cleaning and lubricating parts, using tools to rotate the crankshaft, aligning identification marks, and torquing fasteners to specified values.
- Technicians are advised to keep parts clean and protect crankshaft surfaces to avoid damage during disassembly and assembly.
Caterpillar cat 120 h motor grader (prefix 5fm) service repair manual (5fm000...fusefjjskekemm
- The document provides instructions for removing and installing the camshaft on a 120H Motor Grader with a 3116 engine. It describes removing components like the governor and covers, then turning the crankshaft to align marks before removing the camshaft, gear, and bearings. Installation is the reverse of removal.
- Instructions are given to remove and install the camshaft gear by pressing it off the camshaft and heating it to 315°C before reinstalling.
- The procedure to remove and install camshaft bearings uses a special tool and orients the oil holes during installation.
This document provides instructions for installing pistons and connecting rods in a Caterpillar 3116 engine. It outlines 13 steps for the installation, including cleaning and lubricating parts, inserting piston rings, lining up the piston and connecting rod, and torquing connecting rod cap bolts. References are provided for determining the reusability of pistons, connecting rods, piston pins, and rod eye bushings. The installation ends by reinstalling the piston cooling jets, oil pump, and cylinder head.
Caterpillar cat 325 c excavator (prefix bkh) service repair manual (bkh00001 ...fjsekkdmme
The document provides instructions for removing and installing pistons, connecting rods, crankshaft main bearings, and the crankshaft in a 3126B engine. Key steps include cleaning parts to prevent contamination, applying anti-seize compound to connecting rod bolts, installing pistons and connecting rods with the proper orientation, checking crankshaft end play, and removing/installing components in the correct order.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...jdfjskekmdme
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, torquing fasteners, and aligning identification marks. The crankshaft removal requires lifting it straight up after removing connecting rods, main bearing caps, and thrust plates.
Caterpillar cat 330 b l excavator (prefix 5ls) service repair manual (5ls0000...cdfzxs
The document provides instructions for installing connecting rod bearings and crankshaft main bearings on a Caterpillar 330B excavator engine. The instructions include:
1. Installing the upper and lower halves of the connecting rod bearings and checking clearance with plastigage.
2. Removing the crankshaft main bearings by taking off the bearing caps and using a tool to pull out the upper bearing halves.
3. Installing new main bearings, checking clearance with plastigage, and verifying end play with a dial indicator.
Caterpillar cat 330 b l excavator (prefix 5ls) service repair manual (5ls0000...hfjsekekmmd
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, tightening bolts in sequences, and verifying end play. The crankshaft removal requires aligning timing marks, removing connecting rod caps and main bearing caps, lifting the crankshaft straight up, and using a puller tool to remove the crankshaft gear.
Caterpillar cat 330 b l excavator (prefix 5ls) service repair manual (5ls0000...jdfjskekmdme
The document provides instructions for removing and installing connecting rod bearings, crankshaft main bearings, and the crankshaft on a Caterpillar 330B excavator engine. The procedures include using tools to check bearing clearances, installing bearings dry and oiled, tightening bolts in sequences, and verifying end play. The crankshaft removal requires aligning timing marks, removing caps and nuts, pushing pistons down, lifting the crankshaft out using brackets, and removing gears and seals.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...cdfzxs
The document provides instructions for installing connecting rod bearings and crankshaft main bearings on a Caterpillar 330B excavator engine. The procedures include:
1. Installing the upper and lower halves of the connecting rod bearings and checking clearance with plastigage.
2. Removing the crankshaft main bearings by taking off the bearing caps and using a tool to pull out the upper bearing halves.
3. Installing the new main bearings, checking clearance with plastigage, and verifying end play with a dial indicator.
Caterpillar cat 330 b l excavator (prefix 5ls) service repair manual (5ls0000...diskkdkdmdm
The document provides instructions for installing connecting rod bearings and crankshaft main bearings on a Caterpillar 330B excavator engine. The instructions include:
1. Installing the upper and lower halves of the connecting rod bearings and checking clearance with a plastigage tool.
2. Removing the crankshaft main bearings by taking off the bearing caps and using a tool to pull out the upper bearing halves.
3. Installing the new main bearings, checking clearance with plastigage, and installing thrust plates before reinstalling the bearing caps and checking end play.
Caterpillar cat 330 b excavator (prefix 5ls) service repair manual (5ls00001 ...diskkdkdmdm
The document provides instructions for installing connecting rod bearings and crankshaft main bearings on a Caterpillar 330B excavator engine. The procedures include installing the upper and lower halves of the bearings dry to check clearance, oiling the bearings for final assembly, torquing fasteners to specification, and verifying bearing clearance and crankshaft end play are within acceptable ranges. Tools required are listed for each procedure.
This document is a service manual for MerCruiser #26 GM 4-cylinder 181 cid (3.0L) marine engines. It provides information and procedures for technicians to service these engines, including removal/installation, mechanical systems, electrical systems, fuel systems, cooling systems, exhaust systems and power steering. The manual outlines safety warnings and identifies the models covered. It also provides general information to help technicians such as how to use the manual, read parts manuals, understand directional references and engine rotation.
Mercury mercruiser marine engines #28 bravo sterndrives service repair manualcdfzxs
This document is the service manual for MerCruiser #28 Bravo Sterndrives. It provides information on maintenance, troubleshooting, removal and installation procedures. The manual begins with important safety notices and outlines the document structure. Subsequent sections cover lubrication and maintenance schedules, troubleshooting common issues, and detailed removal and installation instructions for sterndrive components. Torque specifications, tool requirements and other technical details are included to aid mechanics in properly servicing these sterndrives.
This document is the service manual for MerCruiser #24 GM V-8 305 CID (5.0L) / 350 CID (5.7L) marine engines. The manual contains sections on important information, removal and installation, the engine, electrical systems, fuel systems, cooling systems, exhaust systems, drives, power steering systems, and troubleshooting. It provides information and instructions for mechanics to service these MerCruiser engines.
Komatsu sk510 5 skid steer loader service repair manual (sn 37 df00001 and up)cdfzxs
This document is a shop manual for the SK510-5 skid-steer loader. It provides information on structure and function, testing and adjusting procedures, disassembly and assembly instructions, and maintenance standards. The manual contains safety precautions that must be followed when working on the loader. It explains how to properly lift heavy components using hoists or cranes. Standard tightening torques are also provided for bolts, nuts, and other fasteners.
Komatsu d63 e 12 dozer bulldozer service repair manual (sn 2001 and up)cdfzxs
1) The document is a shop manual that provides instructions for servicing and repairing a Bulldozer model D63E-12 from serial numbers 2001 and up.
2) It consists of several sections that cover specifications, structure and maintenance standards, testing and adjustments, troubleshooting, and disassembly/assembly of components.
3) The sections are further divided into topics that each have a form number identifying individual documents covering specific components and systems.
Komatsu ck25 1 skid steer loader service repair manual (sn f00003 and up)cdfzxs
This document provides safety information and instructions for servicing a CK25-1 crawler skid-steer loader. It discusses general safety precautions, preparations for work, precautions during work, and hoisting instructions. Safety symbols are defined that mark important safety points in the manual. The document instructs technicians to carefully follow all safety cautions, prepare the work area and equipment properly before starting repairs, and use lifting equipment correctly when hoisting components.
Daewoo doosan de12 tis diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the engine components and specifications. The manual includes symbols to indicate maintenance tasks and instructions for proper disposal of waste. It aims to help customers and distributors maintain engines in optimum condition through correct operation and proper maintenance.
Daewoo doosan de12 ti diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration, replacing the fan belt if damaged, and checking the engine oil level is important to maintain optimum engine performance and durability. The manual explains maintenance procedures and contains symbols to indicate removal, installation, cleaning, and other service operations.
Daewoo doosan de12 t diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining Daewoo DE series diesel engines, including the DE12, DE12T, DE12TI, and DE12TIS models. It describes the key features of the engines such as their OMEGA combustion bowl design and specifications including power, torque, and idle speeds. Exploded diagrams show the main engine components and assemblies in the various models. The manual instructs technicians on general repair procedures and identifies symbols used to indicate different service operations.
Daewoo doosan de12 diesel engine service repair manualcdfzxs
This maintenance manual provides instructions for maintaining DAEWOO DE series diesel engines, models DE12, DE12T, DE12TI, and DE12TIS. It describes the engine components and specifications. Proper maintenance like checking coolant concentration and fan belt tension are important to maintain optimum engine performance and durability. The manual explains maintenance procedures and includes symbols to indicate removal, installation, cleaning, and other service operations.
Crown ws2000 series forklift service repair manualcdfzxs
This document is a service and parts manual for a series of trucks. It contains sections on maintenance, lubrication, hydraulic systems, drive units, electrical systems, and components. The manual provides instructions for inspection, maintenance, repair, and replacement of parts. It includes diagrams of hydraulic and electrical systems, lists of lubrication points, and torque specifications for fasteners.
Crown wp2300 s series pallet truck service repair manualcdfzxs
This document provides revisions and maintenance information for the WP2300S Series order number 812529-006. It includes:
- Revisions made to various pages and components, including additions and corrections to safety switches, platform control switches, and platform logic circuits.
- Sections covering maintenance procedures such as lubrication and adjustments, hydraulics, electrical components, brakes, steering and other systems.
- Electrical diagrams for standard and optional configurations of folded and fixed platforms.
Crown wp2300 series pallet truck service repair manualcdfzxs
The document provides an overview of maintenance and repair for a WP2300 series truck. It includes sections on lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams and hydraulic schematics. Safety symbols and notes are defined. Only authorized personnel should perform maintenance following the procedures in this manual. Replacement parts must be original equipment.
Crown wp2000 s series pallet truck service repair manualcdfzxs
This document is a service manual that provides maintenance and repair instructions for a WP2000S series truck. It contains sections on safety, introduction, lubrication and adjustment, hydraulics, drive unit, electrics, brakes, steering, lifting mechanism, cylinders, electrical diagrams, and hydraulic schematics. The introduction section notes that the manual should be used by trained personnel, and covers operating instructions, service training, replacement parts orders, and the structure and numbering of the manual pages.
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The document provides instructions for installing connecting rod bearings and crankshaft main bearings on a Caterpillar 330B excavator engine. The procedures include:
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The document provides instructions for installing connecting rod bearings and crankshaft main bearings on a Caterpillar 330B excavator engine. The instructions include:
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The document provides instructions for disassembling a travel motor. It begins by having the technician remove the travel motor from the excavator and clean the outside. The technician is then instructed to fasten the motor vertically and mark it for alignment before disassembling. The summary proceeds to list the 27 steps to disassemble the various components of the travel motor, including removing the head, brake piston, barrel assembly, and shaft assembly. Tools required for the disassembly are also provided in a table.
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Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02372770
Pistons and Connecting Rods - Install
SMCS - 1225-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 173-5529 Piston Ring Compressor 1
B 4C-5593 Anti-Seize Compound 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
The joint between the connecting rod and the connecting rod cap is
produced by fracturing. The connecting rod assembly must be handled
with care in order to avoid damage to the mating surfaces. The
connecting rod assembly must be replaced if any damage occurs to the
mating surfaces. New connecting rod assemblies come with the
connecting rod caps bolted on the connecting rod.
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3. Use only a soft jawed vise to hold the connecting rod assembly when
removing the connecting rod cap bolts. Use only a soft faced hammer
to tap the connecting rod cap when separating the connecting rod cap
from the connecting rod.
Failure to use a soft jawed vise and a soft faced hammer may result in
damage to the connecting rod assembly.
NOTICE
Always use new connecting rod bolts during the installation of
connecting rod assemblies that have fractured joints. Never reuse
connecting rod bolts during the reassembly of fractured joint
connecting rods.
Reusing connecting rods bolts during reassembly of fractured joint
connecting rods may result in engine damage.
1. Ensure that the fractured joints of the connecting rod are clean prior to installation. Use
compressed air or a wire brush to clean the joints.
2. Apply clean engine oil to the pistons, the piston rings, and the cylinder bore.
Illustration 1 g00634923
3. Position the piston rings so that the end gaps are located 120 degrees from each other.
Install Tooling (A) in order to compress the piston rings.
4. With the number one crankshaft throw at the bottom center, install the piston and
connecting rod in the engine. Ensure that the proper piston and connecting rod are in the
corresponding cylinder with the bearing retainer notch toward the right side of the engine.
The etched number on the connecting rod must be positioned on the right side of the engine.
5. Line up the piston and the connecting rod with the crankshaft. Use a soft faced hammer and
tap the piston into the cylinder bore until Tooling (A) comes off of the piston.
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4. Illustration 2 g01062853
6. Before connecting rod (1) comes in contact with the crankshaft, install the upper half of
connecting rod bearing (4). Ensure that the bearing tab engages with the slot in connecting
rod (1).
7. Apply clean engine oil to the surface of the upper half of connecting rod bearing (4). Use a
soft faced hammer in order to tap the piston into the cylinder bore while you guide
connecting rod (1) onto the crankshaft.
8. Place the lower half of connecting rod bearing (5) in corresponding connecting rod cap (3).
Ensure that the bearing tab engages with the groove in connecting rod cap (3).
9. Apply clean engine oil to the surface of the lower half of connecting rod bearing (5). Install
connecting rod cap (3) on connecting rod (1). Ensure that the number on connecting rod cap
(3) matches the number on connecting rod (1). Ensure that the numbers are on the same
side.
10. Apply Tooling (B) to the new connecting rod bolts.
11. Install new connecting rod bolts (2). Tighten connecting rod bolts (2) to a torque of
70 ± 5 N·m (52 ± 4 lb ft).
12. Place an index mark on each connecting rod bolt. Tighten each connecting rod bolt (2) for
an additional 120 ± 5 degrees (1/3 turn).
End By:
a. Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets -
Remove and Install".
b. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
c. Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01983695
Crankshaft Main Bearings - Remove
SMCS - 1203-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-5518 Main Bearing Tool 1
Start By:
a. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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6. Illustration 1 g00988316
1. Remove bolts (1). Remove crankshaft main bearing cap (2).
2. Remove the lower half of the crankshaft main bearing from crankshaft main bearing cap (2).
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7. Illustration 2 g00988318
NOTICE
If the crankshaft is turned in the wrong direction, the tab of the
crankshaft main bearing will be pushed between the crankshaft and
the cylinder block. this can cause damage to either or both the
crankshaft and the cylinder block.
3. Install Tooling (A).
4. Turn the crankshaft in order to remove the upper half of the crankshaft main bearing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01518323
Crankshaft Main Bearings - Install
SMCS - 1203-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-5518 Main Bearing Tool 1
B 8T-5096 Dial Indicator Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: Place clean engine oil on the crankshaft main bearings prior to assembly. Ensure that the
tabs on the back side of the crankshaft main bearings fit in the grooves of the crankshaft main
bearing caps and the cylinder block.
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9. Illustration 1 g00516920
1. Use Tool (A) and install the upper halves of the crankshaft main bearings in the cylinder
block. Do not put oil on the back of the crankshaft main bearing.
Illustration 2 g00610152
2. Install the lower halves of the crankshaft main bearings in crankshaft main bearing caps (2).
Do not put oil on the back of the crankshaft main bearing.
NOTICE
Crankshaft main bearing caps should be installed with the part
number toward the right side of the engine. Crankshaft main bearing
caps are to be identified by stamped numbers 1 through 7 located on
the bottom surface. The thrust plate is used on the number 6
crankshaft main bearing only.
3. Place crankshaft main bearing caps (2) in position on the cylinder block. Place clean engine
oil or Molylube on the bolt threads and on the washer face. Install bolts (1).
4. Tighten bolts (1) to a torque of 54 ± 7 N·m (40 ± 5 lb ft). Tighten each bolt (1) for an
additional 90 ± 5 degrees (1/4 turn).
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10. Illustration 3 g00517003
5. Check the end play of the crankshaft with Tool (B). The end play must be 0.07 mm
(0.003 inch) to 0.32 mm (0.013 inch).
End By:
a. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 16 00:33:03 UTC+0800 2020
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02374826
Crankshaft - Remove
SMCS - 1202-011
Removal Procedure
Start By:
a. Remove the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
b. Remove the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Remove".
c. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. 3. Put identification marks on the gear train for installation purposes. Attach a suitable lifting
device to each end of crankshaft (1). Carefully remove crankshaft (1) from the cylinder
block. The weight of crankshaft (1) is approximately 60 kg (132 lb).
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01931442
Crankshaft Wear Sleeve (Rear) - Remove - If Equipped
SMCS - 1161-011-ZV
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-4869 Distorter Ring 1
B 5P-7312 Seal Distorter 1
Start By:
a. Remove the crankshaft rear seal. Refer to Disassembly and Assembly, "Crankshaft Rear
Seal - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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15. Illustration 1 g00614029
Note: Wear sleeves are not installed at the factory. The wear sleeve is included with the
replacement rear seal.
1. Install Tooling (A) in the bore of the crankshaft rear sleeve.
2. Install Tooling (B) between Tooling (A) and the crankshaft wear sleeve. Turn Tooling (B)
until the edge of Tooling (B) makes a crease in the crankshaft wear sleeve. Make a crease in
the crankshaft wear sleeve at two other locations around the crankshaft wear sleeve until the
crankshaft wear sleeve is loose.
3. Remove Tooling (B), Tooling (A), and the crankshaft wear sleeve from the end of the
crankshaft.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 16 00:34:55 UTC+0800 2020
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16. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01929732
Crankshaft Wear Sleeve (Rear) - Install
SMCS - 1161-012-ZV
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
C(1)
132-8772 Seal Locator 1
D(1)
1U-7596 Bolt 2
E(1)
1U-7597 Sleeve Ring 1
F(1)
1U-7594 Seal Installer 1
G(1)
9S-8858 Nut 1
(1)
Part of the 1U-7598 Seal Installer
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Ensure that the rear of the crankshaft is thoroughly clean and dry prior to the installation of
the crankshaft rear seal.
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17. Illustration 1 g01003875
2. Fasten Tooling (C) to the rear of the crankshaft with Tooling (D). Hand tighten Tooling (D).
3. Position the crankshaft rear seal and crankshaft rear sleeve (1) on Tooling (C). Position
Tooling (E) on Tooling (C).
Illustration 2 g01003866
Typical example
4. Position Tooling (F) over Tooling (C) and Tooling (E). Install Tooling (G). Tighten Tooling
(G) in order to install the crankshaft rear seal and the crankshaft wear sleeve.
5. Remove Tooling (G), Tooling (F), and Tooling (E). Turn over Tooling (E). Install Tooling
(E), Tooling (F), and Tooling (G). Tighten Tooling (G) in order to complete the installation
of the crankshaft rear seal and the crankshaft wear sleeve.
6. Remove Tooling (G) and Tooling (F). Check Tooling (E) and Tooling (C). The faces of
Tooling (E) and Tooling (C) will be flush if the crankshaft rear seal and the crankshaft wear
sleeve are properly installed. Refer to the Specifications module for more information.
7. Remove Tooling (E), Tool (E), and Tooling (C).
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02374834
Crankshaft - Install
SMCS - 1202-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 8T-5096 Dial Indicator Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Ensure that the crankshaft main bearing tabs engage with the grooves
in the block and the crankshaft main bearing cap.
Note: The number six main bearing is the thrust bearing.
1. Clean the bearing surfaces in the cylinder block for the main bearings. Apply clean engine
oil on the upper main bearing. Do not put engine oil on the back side of the bearing
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19. surfaces. Install the upper main bearing in the cylinder block. Ensure that the tab on the
back side of the bearing engages with the groove in the cylinder block.
Illustration 1 g01184978
2. Put clean engine oil on the journals of the crankshaft bearing. Attach a suitable lifting
device to crankshaft (1). The weight of crankshaft (1) is approximately 60 kg (132 lb).
Carefully install the crankshaft in the cylinder block.
3. Clean the bearing surface of the main bearing caps. Install the lower main bearing in the
crankshaft main bearing caps. Ensure that the tab on the back side of the bearing engages
with the groove in the main bearing cap. Apply clean engine oil on the lower main bearing.
Do not put engine oil on the back side of the bearing surfaces.
4. Install crankshaft main bearing caps with the part numbers toward the right hand side of the
cylinder block. The numbers should start at the front of the engine. Place clean engine oil or
Molylube on the bolt threads and the washers.
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20. Illustration 2 g01028042
5. Install the bolts for main bearing caps (2). Tighten the bolts to a torque of 54 ± 7 N·m
(40 ± 5 lb ft).
6. Turn the bolts for an additional 90 ± 5 degrees (1/4 turn).
7. Install connecting rod caps (3). Refer to Disassembly and Assembly, "Pistons and
Connecting Rods - Install".
8. Check the end play of crankshaft (1) with Tooling (A). The end play must be
0.07 to 0.32 mm (0.003 to 0.013 inch).
End By:
a. Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) - Install".
b. Install the engine oil pump. Refer to Disassembly and Assembly, "Engine Oil Pump -
Install".
c. Install the flywheel housing. Refer to Disassembly and Assembly, "Flywheel Housing -
Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 16 00:36:46 UTC+0800 2020
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01984006
Crankshaft Gear - Remove and Install
SMCS - 1204-010-GE
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8B-7551 Bearing Puller 1
8B-7549 Puller Leg 2
3H-0465 Push-Puller Plate 4
6B-6682 Full Nut 2
8B-7560 Step Plate 1
1P-0820 Hydraulic Puller 1
9U-6600 Hand Hydraulic Pump 1
Start By:
a. Remove the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 1 g00988783
1. Use Tooling (A) in order to remove crankshaft gear (3) from crankshaft (1).
2. Remove woodruff key (2).
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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23. Illustration 2 g00988783
1. Position woodruff key (2) in crankshaft (1).
Hot oil and hot components can cause personal injury. Do not allow hot
oil or hot components to contact the skin.
2. Raise the temperature of crankshaft gear (3). Install crankshaft gear (3) on crankshaft (1).
End By:
a. Install the crankshaft. Refer to Disassembly and Assembly, "Crankshaft - Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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24. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i05977048
Bearing Clearance - Check
SMCS - 1203-535; 1219-535
Measurement Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
198-9142
Plastic Gauge (Green)
0.025 to 0.076 mm
(0.001 to 0.003 inch)
1
198-9143
Plastic Gauge (Red)
0.051 to 0.152 mm
(0.002 to 0.006 inch)
1
198-9144
Plastic Gauge (Blue)
0.102 to 0.229 mm
(0.004 to 0.009 inch)
1
198-9145
Plastic Gauge (Yellow)
0.230 to 0.510 mm
(0.009 to 0.020 inch)
1
Note: Plastic gauge may not be necessary when the engine is in the chassis.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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25. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
26. Note: Cat does not recommend the checking of the actual bearing clearances particularly on small
engines. This is because of the possibility of obtaining inaccurate results and the possibility of
damaging the bearing or the journal surfaces. Each Cat engine bearing is quality checked for
specific wall thickness.
Note: The measurements should be within specifications and the correct bearings should be used.
If the crankshaft journals and the bores for the block and the rods were measured during
disassembly, no further checks are necessary. However, if the technician still wants to measure the
bearing clearances, Tooling (A) is an acceptable method. Tooling (A) is less accurate on journals
with small diameters if clearances are less than 0.10 mm (0.004 inch).
NOTICE
Lead wire, shim stock or a dial bore gauge can damage the bearing
surfaces.
The technician must be very careful to use Tooling (A) correctly. The following points must be
remembered:
• Ensure that the backs of the bearings and the bores are clean and dry.
• Ensure that the bearing locking tabs are properly seated in the tab grooves.
• The crankshaft must be free of oil at the contact points of Tooling (A).
1. Put a piece of Tooling (A) on the crown of the bearing that is in the cap.
Note: Do not allow Tooling (A) to extend over the edge of the bearing.
2. Use the correct torque-turn specifications in order to install the bearing cap. Do not use an
impact wrench. Be careful not to dislodge the bearing when the cap is installed.
Note: Do not turn the crankshaft when Tooling (A) is installed.
3. Carefully remove the cap, but do not remove Tooling (A). Measure the width of Tooling
(A) while Tooling (A) is in the bearing cap or on the crankshaft journal. Refer to Illustration
1.
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27. Illustration 1 g01152855
Typical Example
4. Remove all of Tooling (A) before you install the bearing cap.
Note: When Tooling (A) is used, the readings can sometimes be unclear. For example, all
parts of Tooling (A) are not the same width. Measure the major width in order to ensure that
the parts are within the specification range. Refer to Specifications Manual, "Connecting
Rod Bearing Journal" and Specifications Manual, "Main Bearing Journal" for the correct
clearances.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 16 00:38:38 UTC+0800 2020
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28. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 325C EXCAVATOR BKH
Configuration: ISJ HEX COMMONALITY CHART BKH00001-UP (MACHINE)
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01984226
Idler Pulley - Remove and Install
SMCS - 1358-010
Illustration 1 g01028295
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat May 16 00:39:34 UTC+0800 2020
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