The document provides instructions for disassembling a final drive assembly. Key steps include removing the cover, gears, carrier assembly, planetary carrier, and planetary gears. Cleanliness is important to prevent dirt from entering during disassembly. Parts must be reinstalled in their original locations and alignment marks can aid this. Various tools are required, including lifting devices, brackets, retaining ring pliers, and a press.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...qme229722
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive and cleaning the components. Alignment marks are made and the assembly is mounted to a repair stand. Bolts are removed from the cover, which is then lifted off using brackets and a lifting device. Additional steps include removing bolts and gears from inside the cover. Thrust plates and plugs are also removed from the assembly.
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive from the machine and mounting it on a repair stand. Various internal components are then removed from the final drive assembly housing in sequential order. These include the cover, thrust plate, carrier assembly, ring gears, and other planetary gear components. Detailed steps and accompanying illustrations are provided to guide the disassembly process. Cleanliness is emphasized to prevent dirt from entering the mechanism during disassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms. Weights of removed parts are provided.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...yfbr995309
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and removing gears and shafts.
The process separates the final drive into its main individual parts for repair or replacement.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking parts for alignment and lifting the final drive assembly off the machine.
2. Removing the cover and internal gears, shafts, and carriers.
3. Pressing shafts out of carriers and lifting off additional parts like planetary carriers.
4. Driving out spring pins to separate remaining components.
Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001...qme229722
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive and cleaning the components. Alignment marks are made and the assembly is mounted to a repair stand. Bolts are removed from the cover, which is then lifted off using brackets and a lifting device. Additional steps include removing bolts and gears from inside the cover. Thrust plates and plugs are also removed from the assembly.
The document provides instructions for disassembling a final drive assembly. Key steps include:
1. Marking parts for alignment and securing the assembly to a repair stand using brackets.
2. Removing bolts and covers, lifting off heavy parts like the cover using lifting devices.
3. Dismantling internal components such as gears, plates, and plugs from the housing and covers.
Cleanliness is emphasized to prevent dirt from entering during reassembly.
The document provides instructions for disassembling a final drive assembly. It begins by removing the final drive from the machine and mounting it on a repair stand. Various internal components are then removed from the final drive assembly housing in sequential order. These include the cover, thrust plate, carrier assembly, ring gears, and other planetary gear components. Detailed steps and accompanying illustrations are provided to guide the disassembly process. Cleanliness is emphasized to prevent dirt from entering the mechanism during disassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering mechanisms. Weights of removed parts are provided.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...yfbr995309
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and removing gears and shafts.
The process separates the final drive into its main individual parts for repair or replacement.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...kesi7153062
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...shudun96087
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...yfbr995309
The document provides instructions to disassemble a final drive. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts and brackets to detach the cover and internal gears.
3. Using tools like retaining ring pliers to remove retaining rings and separate components like carrier assemblies and planetary gears.
4. Employing a press and hammer/punch to separately remove shafts and pins from disassembled parts.
Cleanliness is emphasized and weights of parts are provided.
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using tools to install the bushing, idler shaft, idler gear, thrust plate, washer, and idler gear bolt while ensuring proper gear alignment and backlash. Tolerances for backlash and clearances are provided.
This document provides instructions for disassembling and assembling the travel motor of 324E and 324E LN excavators. The disassembly process involves removing 28 components from the travel motor in 27 steps. The assembly process reverses the disassembly with 28 steps and provides guidance on cleaning, lubricating, and installing components in the correct orientation. Tools required include retaining ring pliers, drivers, pullers, and adapters to securely hold components during disassembly and assembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator, including:
1) Removing the idler gear from the front gear group by removing the bolt and washer securing it to the idler shaft and pulling it off using a puller tool.
2) Instructions specify ensuring timing marks are aligned before removal to maintain proper timing of gears.
3) Detailed steps and illustrations guide removal of additional components like the flywheel housing, crankshaft pulley, and crankshaft front seal. Tools and safety precautions are also listed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of potential injuries from parts under spring tension or residual fluid pressure. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...jdkskmdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting the tools required and proper installation of seals, bearings, and retaining rings. Precautions are included for released spring forces during disassembly and heating components during assembly.
Caterpillar Cat 330F L Excavator (Prefix GHT) Service Repair Manual (GHT00001...jdkskmdmdm
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and ensuring fluids are contained.
This document provides assembly instructions for repairing a hydraulic pump in 3 steps:
1. Install various internal components like bearings, seals, and pistons into the pump housing.
2. Attach the pump housing to the pump head and install additional external components.
3. Assemble the pump control mechanism by installing springs, pistons, and covers.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, and vibration damper and pulley. Tools and torque specifications are listed for each procedure.
2. Removing the crankshaft rear seal involves drilling holes in the seal and pulling it out with a slide hammer tool. Installing the new seal uses a seal installation tool.
3. Removing the flywheel housing first requires removing mounting bolts and the flywheel. Installing applies sealant and mounts the housing with bolts.
4. Instructions are provided to remove the crankshaft front
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for removing and installing components like the vibration damper, pulley, flywheel housing and rear seal carrier. Precise tools and cleaning of parts is emphasized.
This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs technicians to clean all parts thoroughly, apply lubricants where specified, and install over 30 parts into the final drive housing in the reverse order of disassembly using various tools. Technicians are advised to replace all seals, gaskets and O-rings during assembly and to keep all parts clean.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components like the key, cover, port plate, bearings, plugs, sleeves, pistons and housing. The assembly procedure describes 16 steps including pressing components, installing seals, pins and rings in the proper order and orientation to rebuild the piston motor. Cleanliness and applying a light oil film to parts is emphasized throughout.
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Similar to Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001 and up).pdf
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...shudun96087
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
Caterpillar Cat 325D L Excavator (Prefix AZP) Service Repair Manual (AZP00001...kesi7153062
The document provides instructions to disassemble the final drive of an excavator. Key steps include:
1. Marking and removing the final drive cover, gears, carrier assemblies, and planetary components.
2. Using tools like retaining ring pliers and a press to remove rings and shafts.
3. Dismantling the carrier assemblies by driving out spring pins and separating planetary gears.
The process requires cleaning components and noting part locations for reassembly.
The document provides instructions for disassembling a final drive component. It lists required tools and outlines 33 steps to disassemble the final drive. Key steps include removing the cover, carrier assembly, ring gears, and other internal components. Cleanliness is important during disassembly to prevent dirt from entering parts. Weights of components are provided to assist with lifting.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...kesi7153062
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...shudun96087
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive from the machine, draining fluids, and disassembling internal parts like gears, shafts, seals and housings using various tools. Cleanliness is emphasized throughout the process. Disassembly is done in reverse order of assembly.
The document provides instructions for disassembling a final drive component. It lists required tools and a multi-step process. Key steps include removing the final drive cover, carrier assembly, ring gears, and other internal parts using various tools. Cleanliness is important during disassembly to prevent dirt from entering the mechanism. Disassembly involves separating, lifting, and removing over 30 individual parts in a specific sequence.
Caterpillar Cat 325D L Excavator (Prefix DBH) Service Repair Manual (DBH00001...yfbr995309
The document provides instructions to disassemble a final drive. Key steps include:
1. Marking the final drive for alignment and securing it in a repair stand.
2. Removing bolts and brackets to detach the cover and internal gears.
3. Using tools like retaining ring pliers to remove retaining rings and separate components like carrier assemblies and planetary gears.
4. Employing a press and hammer/punch to separately remove shafts and pins from disassembled parts.
Cleanliness is emphasized and weights of parts are provided.
Similar to Caterpillar Cat 324D L Excavator (Prefix MND) Service Repair Manual (MND00001 and up).pdf (9)
Caterpillar Cat 312D L Excavator (Prefix RHL) Service Repair Manual (RHL00001...jdkskmdmdm
This document provides instructions for removing and installing the idler gear in the front gear group of a C4.2 engine. The removal procedure involves using various tools to remove the idler gear bolt, thrust plate, idler gear, bushing, and idler shaft. The installation procedure specifies cleaning parts and using tools to install the bushing, idler shaft, idler gear, thrust plate, washer, and idler gear bolt while ensuring proper gear alignment and backlash. Tolerances for backlash and clearances are provided.
This document provides instructions for disassembling and assembling the travel motor of 324E and 324E LN excavators. The disassembly process involves removing 28 components from the travel motor in 27 steps. The assembly process reverses the disassembly with 28 steps and provides guidance on cleaning, lubricating, and installing components in the correct orientation. Tools required include retaining ring pliers, drivers, pullers, and adapters to securely hold components during disassembly and assembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 314D CR excavator, including:
1) Removing the idler gear from the front gear group by removing the bolt and washer securing it to the idler shaft and pulling it off using a puller tool.
2) Instructions specify ensuring timing marks are aligned before removal to maintain proper timing of gears.
3) Detailed steps and illustrations guide removal of additional components like the flywheel housing, crankshaft pulley, and crankshaft front seal. Tools and safety precautions are also listed.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar C4.2 engine. It describes:
1) Removing the electric starting motor, flywheel, and ring gear before removing the flywheel housing.
2) Using lifting tools to remove the flywheel housing bolts and separate the housing from the cylinder block.
3) Installing a new gasket and oil seal before reinstalling the flywheel housing with bolts and reattaching the flywheel and starting motor.
The document provides disassembly instructions for the final drive, travel motor, and counterbalance valve of a 313D2 excavator. It lists over 30 detailed steps to disassemble components like the final drive, travel motor barrel assembly, planetary gear assembly, counterbalance valve housing assembly, and more. Safety notices are provided throughout to warn of potential injuries from parts under spring tension or residual fluid pressure. Required tools include link brackets, a transmission repair stand, bolts, pullers, wrenches, and other equipment.
Caterpillar Cat 336D2 L Excavator (Prefix ZCT) Service Repair Manual (ZCT0000...jdkskmdmdm
This document provides disassembly and assembly instructions for the main hydraulic pump on a 336D2 L excavator. It lists 51 steps to fully disassemble the pump by removing components like bolts, covers, seals, springs, pistons, gears, and bearings. The corresponding 51 steps for assembly install these same components in reverse order, noting the tools required and proper installation of seals, bearings, and retaining rings. Precautions are included for released spring forces during disassembly and heating components during assembly.
Caterpillar Cat 330F L Excavator (Prefix GHT) Service Repair Manual (GHT00001...jdkskmdmdm
The document provides disassembly instructions for a 330F and 330F L excavator travel motor over 28 steps. It details removing components like the head, brake piston, rotating assembly, pistons, and seals. Tools include an adapter, nuts, threaded rod, eyebolts, drivers, and pullers. Safety notices warn of spring forces, pressurized air, and ensuring fluids are contained.
This document provides assembly instructions for repairing a hydraulic pump in 3 steps:
1. Install various internal components like bearings, seals, and pistons into the pump housing.
2. Attach the pump housing to the pump head and install additional external components.
3. Assemble the pump control mechanism by installing springs, pistons, and covers.
The document provides step-by-step instructions to disassemble a final drive assembly for excavator models 325D and 325D L. It begins by removing the final drive from the excavator and cleaning it. Then the cover is removed after fastening the final drive to a repair stand. Various internal components like gears, shafts, and seals are then dismantled from the housing using specialized tools over 30 detailed steps. Cleanliness is emphasized throughout to prevent dirt contamination during reassembly.
The document provides instructions for removing and installing various engine components on a Caterpillar 325D excavator including:
1. The flywheel, flywheel housing, crankshaft rear seal, and vibration damper and pulley. Tools and torque specifications are listed for each procedure.
2. Removing the crankshaft rear seal involves drilling holes in the seal and pulling it out with a slide hammer tool. Installing the new seal uses a seal installation tool.
3. Removing the flywheel housing first requires removing mounting bolts and the flywheel. Installing applies sealant and mounts the housing with bolts.
4. Instructions are provided to remove the crankshaft front
This document provides instructions for removing and installing various engine components on a Caterpillar 325C excavator, including:
- Removing and installing the flywheel, which requires the use of lifting tools and torque wrenches.
- Removing the crankshaft rear seal using drilling and hammering tools, and removing any wear sleeves.
- Installing the new crankshaft rear seal with a seal installer tool.
- Additional procedures for removing and installing components like the vibration damper, pulley, flywheel housing and rear seal carrier. Precise tools and cleaning of parts is emphasized.
This document provides instructions for disassembling and assembling the final drive of 325C and 325C L excavator models. The disassembly procedure involves removing over 30 individual parts from the final drive housing in a specific sequence. The assembly procedure instructs technicians to clean all parts thoroughly, apply lubricants where specified, and install over 30 parts into the final drive housing in the reverse order of disassembly using various tools. Technicians are advised to replace all seals, gaskets and O-rings during assembly and to keep all parts clean.
The document provides instructions for disassembling and assembling the piston motor (hydraulic fan) on 325C and 325C L excavator models. The disassembly procedure involves 22 steps to remove components like the key, cover, port plate, bearings, plugs, sleeves, pistons and housing. The assembly procedure describes 16 steps including pressing components, installing seals, pins and rings in the proper order and orientation to rebuild the piston motor. Cleanliness and applying a light oil film to parts is emphasized throughout.
This document provides instructions for disassembling and assembling the travel motor of 324E L and 324E LN Excavator models. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing and installing components like the motor head, brake piston, rotating assembly, bearings, seals, and more. Precautions are included to properly handle springs and ensure correct positioning of parts.
This document provides instructions for removing and installing various components of the crankshaft and flywheel housing on a 325C Excavator. It describes how to remove and install the flywheel, crankshaft rear seal, rear seal carrier, and flywheel housing. The procedures include lists of required tools and step-by-step instructions describing how to remove each component and install the replacement parts. Safety notices are provided to keep parts clean and contain fluids appropriately during the repair work.
The document provides instructions for removing and installing various components of a Caterpillar C4.2 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear of the front gear group. The procedures include using various tools to remove bolts, nuts, seals, and other parts. Technicians are advised to keep components clean and contain fluids properly during disassembly and reassembly.
Caterpillar Cat 312D2 L Excavator (Prefix FAB) Service Repair Manual (FAB0000...jdkskmdmdm
This document provides instructions for disassembling various components of an excavator, including the final drive, travel motor, counterbalance valve, and barrel assembly. It lists the required tools and outlines 16 steps to disassemble parts like the traction control valve, piston assemblies, springs, and seals. Safety notices are included to warn of potential injuries from parts propelled by springs or pressurized hydraulic fluid.
1) The document provides disassembly instructions for components of a 313D excavator including the final drive, travel motor, counterbalance valve, and traction control valve.
2) It lists required tools and safety precautions and provides a step-by-step process to remove each part, noting identification marks and order of components.
3) Detailed illustrations accompany each step to show how to remove components like sprockets, valves, springs, gears, plates, and seals. Proper handling and storage of fluids is also addressed.
Caterpillar Cat 312D2 L Excavator (Prefix EAB) Service Repair Manual (EAB0000...jdkskmdmdm
1. The document provides instructions for removing and installing the cylinder head and lifter group on a Caterpillar 3054C engine.
2. Key steps include draining fluids, removing components like the exhaust manifold and fuel injectors, then gradually loosening and removing cylinder head bolts.
3. Reinstallation requires cleaning surfaces, installing new gaskets, and tightening bolts in a specific sequence using torque wrenches and degree wheels to ensure proper torque.
Caterpillar Cat 312D2 L Excavator (Prefix DGF) Service Repair Manual (DGF0000...jdkskmdmdm
This document provides instructions for removing and installing a camshaft on a Caterpillar 3054C engine. The key steps are:
1. Remove the rocker shaft assembly, pushrods, and front housing.
2. Turn the engine upside down so the valve lifters are away from the camshaft.
3. Carefully remove the camshaft from the cylinder block.
4. Ensure the camshaft is clean and lubricated with oil before installing it in the reverse order of removal. Special care must be taken not to damage the lobes or bearings.
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Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
2. Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 154-6181 Forcing Screw 1
D 138-7574 Link Bracket 2
E
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F 1U-8846 Gasket Sealant 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
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3. 3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
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4. Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
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5. Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
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6. Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
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7. Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate the two ring gears (17).
Note: The two ring gears are held together with Tooling (F). It may be necessary to heat the
ring gears in order to soften the sealant. Do not heat over 135 °C (275 °F) for more than
thirty minutes.
Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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8. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
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9. Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from the main housing (18) once gear (26) is
removed. Make sure that the motor housing is supported.
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10. Illustration 20 g00708211
25. Remove shims (27) from the main housing.
Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from the motor housing (28). The combined weight of main housing (18) and the
final drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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11. Illustration 23 g00708215
Illustration 24 g00708216
30. Remove Duo-Cone seal (31) from main housing (18).
31. Use Tooling (E) in order to remove bearings (32) and (33) from the main housing.
32. If necessary, remove the final drive sprocket from the main housing.
33. Refer to Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 3 09:56:29 UTC+0800 2020
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 324D EXCAVATOR MND
Configuration: 324D & 324D L Excavators MND00001-UP (MACHINE) POWERED BY C7 Engine
Disassembly and Assembly
324D, 325D, 326D and 329D Excavators and 329D MHPU Mobile Hydraulic Power
Unit Machine Systems
Media Number -RENR8646-22 Publication Date -01/02/2015 Date Updated -12/09/2018
i03508206
Final Drive - Disassemble
SMCS - 4050-015
S/N - A3R1022-UP
S/N - BFC1-UP
S/N - BYS1-UP
S/N - CYW1-UP
S/N - CZF1-UP
S/N - DBH380-UP
S/N - DJF1-UP
S/N - DTZ1-UP
S/N - EBM1-UP
S/N - EJC644-UP
S/N - GPB802-UP
S/N - J8D1-UP
S/N - J9D1-UP
S/N - JAT1-UP
S/N - JHJ1-UP
S/N - JJG814-UP
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14. Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 138-7575 Link Bracket 3
E 4C-8359 Eyebolt 2
F 138-7574 Link Bracket 2
G 138-7576 Link Bracket 2
Start By:
a. Start by removing the final drive. Refer to Disassembly and Assembly, "Final Drive -
Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled to the original locations.
Illustration 1 g00892878
2. Use Tooling (G) and a suitable lifting device to position the final drive assembly onto
Tooling (A). The weight of the final drive assembly is approximately 550 kg (1200 lb).
3. Remove bolts (1).
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15. Illustration 2 g00892883
4. Use Tooling (B) and a suitable lifting device to remove cover (2). The weight of cover (2) is
approximately 32 kg (70 lb).
Illustration 3 g00892888
5. Remove bolts (3) and gear (4). Check plate (6). Replace plate (6) if plate (6) is worn.
Remove plugs (5) from cover (2).
Illustration 4 g00892906
6. Remove O-ring seals (7) from plugs (5).
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16. Illustration 5 g00892930
7. Remove gear (8) and spacer (9).
Illustration 6 g00892965
8. Use Tooling (C) to remove retaining ring (10). Remove washer (11) and gear (12). Remove
bearing assembly (13) and washer (14).
9. Repeat Step 8 for the other two gear assemblies.
Illustration 7 g00892968
10. Remove retaining ring (15).
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17. Illustration 8 g00892975
11. Remove carrier assembly (16).
Illustration 9 g01389804
12. Use a suitable press to remove the shafts from carrier assembly (16).
Illustration 10 g00892977
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18. 13. Remove gear (17) and spacer (18).
Illustration 11 g00892997
14. Use Tooling (D) and a suitable lifting device to remove planetary carrier (19). The weight of
planetary carrier (19) is approximately 48 kg (105 lb).
Illustration 12 g00893019
15. Remove retaining ring (21). Lift planetary carrier (19) off sun gear (20).
Illustration 13 g00896860
16. Drive spring pin (23) into planetary shaft (22).
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19. Illustration 14 g00893043
17. Remove planetary shaft (22). Use a suitable punch to remove spring pin (23) from planetary
shaft (22).
Illustration 15 g00896863
18. Remove washers (24) and bearing (25) from planetary gear (26).
19. Repeat Steps 16 through 18 for the other two planetary gears.
Illustration 16 g01842853
20. Remove gear (27). Remove spacer (27A).
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20. Illustration 17 g01842974
21. Use two people to remove carrier assembly (28). The weight of carrier assembly (28) is
approximately 38 kg (85 lb).
Illustration 18 g01843140
22. Drive spring pin (30) into shaft (29).
Illustration 19 g00893658
23. Remove shaft (29). Use a suitable punch to remove spring pin (30) from shaft (29).
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21. Illustration 20 g00893674
24. Remove washers (31) and bearings (32) from planetary gear (33).
25. Repeat Steps 22 through 24 for the other three planetary gears.
Illustration 21 g01208300
26. Fasten Tooling (E) and a suitable lifting device to ring gear (34), as shown. Remove ring
gear (34) from sprocket housing (35). The weight of ring gear (34) is approximately 66 kg
(146 lb).
Illustration 22 g01208542
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22. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
23. 27. Remove O-ring seal (36) from sprocket housing (35).
Illustration 23 g01208553
28. Remove bolts (37) from coupling gear (38).
Illustration 24 g01208572
29. Install suitable forcing bolts (39) in coupling gear (38). Tighten the forcing bolts evenly in
order to loosen coupling gear (38). Remove the coupling gear from the motor housing.
Illustration 25 g01208578
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24. Illustration 26 g01208625
30. Remove shims (40) from the motor housing.
Note: Inner cones and outer bearing cones (42) are a slip fit on the motor housing. While
you remove sprocket housing (35) from the motor housing, inner bearing cone (42) may
stay with the sprocket housing or the inner bearing cone may stay on the motor housing.
31. Fasten Tooling (F) and a suitable lifting device to sprocket housing (35). Separate the
sprocket housing from the motor housing. The weight of sprocket housing (35) is
approximately 109 kg (240 lb).
Illustration 27 g01208626
32. Remove the locating pins from the motor housing.
33. Remove Duo-Cone seal (41) from the motor housing.
34. If inner bearing cone (42) remained on the motor housing, then remove the inner bearing
cone.
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25. Illustration 28 g01208633
35. Remove Duo-Cone seal (43) from the sprocket housing.
36. If inner bearing cone (42) remained on the sprocket housing, then remove the inner bearing
cone.
37. Remove the bearing cups from the sprocket housing.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Mon Aug 3 09:57:28 UTC+0800 2020
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