This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...f89siekkmdmm2w
This document provides instructions for removing and installing the governor and fuel injection control linkage on a Caterpillar Cat 322 L excavator with a 3116 engine. The removal procedure involves disconnecting tubes and cables, removing clips and pins, and using special tools. The installation procedure specifies applying lubricant to new seals, inserting components in correct order, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...ze6074xunong
This document provides instructions for removing and installing the governor and fuel injection control linkage on a Caterpillar Cat 322 L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools. The installation procedure specifies applying lubricant to seals, inserting components in correct order, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...f8uejkdkdmm3e
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are provided to ensure correct installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual (9RL00001 ...jfkksemmdmd
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...gongfuao7509
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...shibi1322
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...8foskkdjdkdm3e
This document provides instructions for removing and installing the governor and fuel injection control linkage on a Caterpillar Cat 322 L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools. The installation procedure specifies applying lubricant to seals, inserting components in correct order, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...yu5676962
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...f89siekkmdmm2w
This document provides instructions for removing and installing the governor and fuel injection control linkage on a Caterpillar Cat 322 L excavator with a 3116 engine. The removal procedure involves disconnecting tubes and cables, removing clips and pins, and using special tools. The installation procedure specifies applying lubricant to new seals, inserting components in correct order, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...ze6074xunong
This document provides instructions for removing and installing the governor and fuel injection control linkage on a Caterpillar Cat 322 L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools. The installation procedure specifies applying lubricant to seals, inserting components in correct order, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...f8uejkdkdmm3e
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are provided to ensure correct installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual (9RL00001 ...jfkksemmdmd
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
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This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
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This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...8foskkdjdkdm3e
This document provides instructions for removing and installing the governor and fuel injection control linkage on a Caterpillar Cat 322 L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools. The installation procedure specifies applying lubricant to seals, inserting components in correct order, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...yu5676962
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...f8seodkdmdmed3
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...yin9niaojiao
This document provides instructions for removing and installing the governor and fuel injection control linkage on a Caterpillar Cat 322 L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools. The installation procedure specifies applying lubricant to seals, inserting components in correct order, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...fjjskeknjufksemm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure includes disconnecting linkages, removing retaining clips and pins, and extracting the governor from the engine. The installation procedure details cleaning and lubricating seals, inserting the governor into position, reconnecting linkages using retaining pins and clips, and adjusting settings. Tools required include various pliers, pins, and spring compressors.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...fujsjfjkskefsem
This document provides instructions for removing and installing the governor and fuel injection control linkage on a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools. The installation procedure specifies applying lubricant to new seals and reconnecting components in the reverse order of removal. Proper cleanup and inspection of parts is emphasized to prevent contaminants from causing premature wear.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...ujfjjskkemm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting the governor. New seals are installed during reassembly. Special tools are required to compress springs and install pins. The installation procedure specifies tightening bolts in a certain sequence and adjusting the control rod for free rotation.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...ujdjfjkskkdmm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting the governor. New seals are installed during reassembly. Special tools are required to compress springs and install pins. The installation procedure specifies torque specifications and ensures free movement of control rods.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...jjskefkskemik
The document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and bolts, and using special tools. The installation procedure specifies applying lubricant to new seals and reconnecting components in the reverse order of removal. Precautions are provided to keep parts clean and check adjustments after installation.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjskekkmde
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...fujsjfkkskefsme
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove mounting hardware. The installation procedure specifies applying lubricant to seals, inserting linkages, and torquing bolts to the correct specifications while ensuring free movement of components. Special instructions are referenced for inspecting certain parts.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjdkskemmd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
Caterpillar Cat 336F L and 336F LN Excavator (Prefix ZBJ) Service Repair Manu...yin9niaojiao
This document provides instructions for disassembling and assembling a travel motor and final drive for Caterpillar 336F L and 336F LN excavators. It lists required tools and parts and includes diagrams illustrating the 27 steps to assemble the travel motor. These include installing seals, springs, plates, and fasteners in the proper sequence and orientation. The instructions also describe removing the final drive and travel motor as a unit and then separating the individual components.
Caterpillar Cat 336F L and 336F LN Excavator (Prefix WTZ) Service Repair Manu...yin9niaojiao
This document provides the disassembly and assembly procedures for a 336F excavator travel motor. The disassembly procedure involves 30 steps to remove all components of the travel motor. The assembly procedure reverses the disassembly process in 27 steps and provides notes on proper installation of springs, seals, and ensuring alignment of keys and notches. Tools required include a transmission repair stand, lifting eyes, bolts, drivers and pullers. Personal protective equipment is recommended when working with springs.
Caterpillar Cat 336F L and 336F LN Excavator (Prefix KFT) Service Repair Manu...yin9niaojiao
The document provides instructions for disassembling a 336F excavator travel motor. It describes 27 steps to remove components such as the motor head, springs, seals, relief valves, plugs and ball bearings. Tools include a transmission repair stand, lifting eye assembly, driver group and retaining ring pliers. Safety precautions are provided to release spring forces and contain fluids during disassembly.
Caterpillar Cat 336E LH and 336E LNH Excavator (Prefix GNY) Service Repair Ma...yin9niaojiao
The document provides instructions for removing and installing a travel motor on an excavator. It is a 28-step procedure that includes draining oil, removing hoses and fittings, using lifting devices to remove the final drive and travel motor assembly, and reinstalling the components in reverse order. Precautions are provided for working with pressurized hydraulic systems and heavy components. The installation steps specify applying anti-seize compound to bolts and torquing them to the specified values.
Caterpillar Cat 336E H and 336E LH EXCAVATOR (Prefix JEA) Service Repair Manu...yin9niaojiao
The document provides instructions for disassembling and assembling the travel motor of a 336E excavator. It outlines 27 steps to disassemble the motor, removing components like the head, springs, brake piston, and bearing races. It then lists 28 steps for reassembling the motor, describing how to install seals, plates, springs and other parts in the reverse order of disassembly. Precautions are provided to prevent injury from spring forces and ensure proper alignment of parts.
Caterpillar Cat 336D2, 336D2 L and 336D2 GC Excavator (Prefix FAJ) Service Re...yin9niaojiao
This document provides disassembly instructions for a travel motor on a 336D2 excavator. It lists 27 steps to fully disassemble the travel motor, including removing components like the motor head assembly, piston assemblies, springs, seals, and plates. Special care must be taken when removing or handling components with stored spring energy to avoid personal injury. Tools required include bolting fixtures, pry bars, pullers, and seal removal tools.
Caterpillar Cat 336D2 XE and 336D2 LXE Excavator (Prefix NAH) Service Repair ...yin9niaojiao
This document provides the disassembly and assembly procedures for a travel motor on a Cat 336D2 excavator model. It lists 30 steps for disassembly, removing components like caps, springs, valves, plugs and seals. It then lists 30 steps for assembly, installing components like seals, pistons, bearings, springs and covers in the reverse order of disassembly. The document provides illustrations and notes for each step to ensure correct reassembly.
Caterpillar Cat 336D2, 336D2 L and 336D2 GC Excavator (Prefix FBT) Service Re...yin9niaojiao
This document provides instructions for removing and installing various engine components on a Caterpillar 336D2 excavator, including:
1) The engine oil filter and oil filter base.
2) The engine oil cooler.
3) The air cleaner assembly.
4) The turbocharger.
5) The water temperature regulator.
Detailed step-by-step instructions are provided for each component, along with illustrations to aid in the process. Safety notices are also included.
Caterpillar Cat 336D2 XE and 336D2 LXE Excavator (Prefix MFA) Service Repair ...yin9niaojiao
This document provides disassembly instructions for a 336D2 excavator travel motor. It outlines 27 steps to fully disassemble the travel motor. These include removing the motor head assembly, piston assemblies, barrel assembly, springs, seals, plates, and other internal components. Tools required include bolting fixtures, pry bars, pullers, and seal removal tools. Precautions are provided to retain component positioning for reassembly and to safely release spring forces during disassembly.
Caterpillar Cat 336D L and 336D LN Excavator (Prefix MYG) Service Repair Manu...yin9niaojiao
This document provides instructions for disassembling and assembling the swing motor of 336D L and 336D LN excavators. The disassembly procedure involves 26 steps to remove components like the head, pistons, barrel, housing, seals and bearings. The assembly procedure reverses the disassembly steps and includes cleaning and inspecting parts, applying oil, and torquing bolts to the specified value. Proper tools and safety precautions are noted throughout to prevent injury from spring loaded parts.
Caterpillar Cat 336D L and 336D LN Excavator (Prefix PPN) Service Repair Manu...yin9niaojiao
1. The document provides instructions for disassembling and assembling a piston pump used in Caterpillar 336D L and 336D LN excavators.
2. The disassembly procedure includes using various tools to remove over 30 individual parts from the pump in the correct order.
3. Reassembly requires carefully installing each part in the reverse order, ensuring proper placement and installation of seals, bearings, springs and other components. Temperatures must be controlled for some parts.
Caterpillar Cat 336D L and 336D LN Excavator (Prefix KDJ) Service Repair Manu...yin9niaojiao
The document provides instructions for disassembling and assembling a piston pump (hydraulic fan) used in Caterpillar 336D L and 336D LN excavators. It lists 22 steps for disassembly, removing various components like housing, springs, seals and bearings. The assembly section lists 30 steps to install these components in reverse order, noting that cleanliness is important and worn parts should be replaced. It also provides illustrations matching each step for clarity.
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Caterpillar Cat 330D L Excavator (Prefix R2D) Service Repair Manual Instant D...yin9niaojiao
This document provides instructions for removing and installing the rear gear group and related components on a 330D L excavator with a C9 engine. The removal process involves using tools to remove bolts, gears, bushings, bearings, and covers. The installation process gives specifics on cleaning parts, applying adhesives, inserting bearings at the proper angles and depths, and torquing bolts. Tolerances are provided for correct installation of several components.
Caterpillar Cat 330D L Excavator (Prefix HAS) Service Repair Manual Instant D...yin9niaojiao
The document provides installation instructions for a swivel on an excavator. It describes removing the swivel by disconnecting hoses, removing bolts and lifting it out. It then details assembling the swivel by cleaning parts, installing seals and O-rings, positioning the housing over the rotor, and securing them with bolts. Finally, it describes installing the assembled swivel by connecting hoses and fittings and securing it with bolts.
Caterpillar Cat 330D2 and 330D2 L Excavator (Prefix FEX) Service Repair Manua...yin9niaojiao
The document provides instructions for disassembling a 330D2 excavator final drive. It involves 33 steps including removing the final drive cover, carrier assembly, planetary gears, ring gears, and other components. Various tools are required including link brackets, eyebolts, retaining ring pliers, and a transmission repair stand to support components weighing up to 550 kg during disassembly. Cleanliness is important to prevent dirt from entering internal mechanisms.
The document provides instructions for disassembling the final drive of a 330D MH EXCAVATOR. It lists 31 steps to completely disassemble the final drive assembly including removing gears, carriers, shafts, seals and housings. Various tools are required including retaining ring pliers, link brackets, eyebolts and forcing bolts to separate the components. Cleanliness is important to prevent dirt from entering during disassembly.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928381
Governor - Remove
SMCS - 1264-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
(1)
This tool is part of the 128-8822 Fuel System and Governor Tool Group.
Start By:
a. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00613041
1. Disconnect the governor control cable.
2. Remove oil tube assembly (1). Remove tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
Illustration 2 g00613071
3. Remove clip (4).
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4. Illustration 3 g00655975
4. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 4 g00613149
5. Remove the clip and use Tooling (A) to remove the clevis pin (6).
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
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5. Illustration 5 g00613563
6. Remove bolts (7) and the washers that hold the governor in position.
Illustration 6 g00673182
7. Remove the governor from the engine.
Illustration 7 g00673180
8. Remove O-ring seal (3) on the governor.
Illustration 8 g00672742
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6. 9. Remove the O-ring seal and tube assembly (5) from the cylinder head.
Illustration 9 g00672733
10. Remove O-ring seal (2) on the tube assembly (5).
Illustration 10 g00673178
11. Remove O-ring seal (1) from the cylinder head.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Oct 19 21:58:40 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928419
Governor - Install
SMCS - 1264-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
(1)
This tool is part of the 128-8822 Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
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8. Illustration 1 g00673178
1. Apply lubricant to the new O-ring seal (1). Install new O-ring seal (1) in the cylinder head.
Illustration 2 g00672733
2. Apply lubricant to the new O-ring seal (2). Install new O-ring seal (2) on the tube assembly
(5).
Illustration 3 g00672742
3. Install the O-ring seal and tube assembly (5) in the cylinder head.
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9. Illustration 4 g00673180
4. Apply lubricant to the new O-ring seal (3). Install new O-ring seal (3) on the governor.
Illustration 5 g00673182
5. Place the governor in position on the engine.
Illustration 6 g00613563
6. Install the washers and bolts (7) that hold the governor in place.
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10. Illustration 7 g00672755
7. Install clevis pin (6) in Tooling (B).
Illustration 8 g00672752
8. Use Tooling (B) to install clevis pin (6) and the clip.
9. Check the fuel setting adjustment. Refer to Testing and Adjusting, SENR5118.
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11. Illustration 9 g00655975
10. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 10 g00613071
11. Install clip (4).
Illustration 11 g00613041
12. Install oil tube assembly (1). Install tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
13. Install the governor control cable.
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Oct 19 21:59:36 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928445
Fuel Injection Control Linkage - Remove
SMCS - 1298-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00613071
1. Remove clip (4). Clip (4) is located between the governor and the cylinder head.
Illustration 2 g00655975
2. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 3 g00613149
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14. 3. Remove the clip and use Tooling (A) to remove the clevis pin (6). Clevis pin (6) connects
the governor to the control lever of the fuel injection control linkage.
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
Illustration 4 g00630566
4. Remove bolts (1) and remove fuel injection control linkage (2). Control lever (3) connects
the fuel injection control linkage (2) to the governor.
Note: For information on the inspection procedure for control lever (3), refer to Special
Instruction, REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection
Control Linkage and the 4P-9048 Fuel Injection Control Linkage".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Oct 19 22:00:32 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928573
Fuel Injection Control Linkage - Install
SMCS - 1298-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
C 1U-6675 Spring Compressor(1)
6
D 128-8822 Fuel System and Governor Tool Gp 1
(1)
This tool is part of the 128-8822 Governor Tool Group.
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16. Illustration 1 g00661331
Note: For information on the inspection procedure for control lever (3), refer to Special Instruction,
REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection Control Linkage and the 4P
-9048 Fuel Injection Control Linkage".
1. Loosen setscrews (4) on each bracket.
2. Install fuel control linkage (2) and install bolts (1). Use the following sequence in order to tighten the
bolts.
3. Tighten bracket (A) and (D) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
4. Tighten brackets (B) and (C) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
5. Position brackets (B) and (C) in order to allow free rotation of the fuel control rod.
6. Use a 2.5 mm (0.10 inch) wrench to tighten setscrews (4). Tighten the setscrews to a torque of
3.5 ± 0.2 N·m (31 ± 2 lb in). Do not overtighten the setscrews. Ensure that the control rod rotates
freely.
7. The control rod should rotate freely when a force of 4.4 N (1 lb) or less is applied to control lever
(3).
Illustration 2 g00750163
8. Rotate the unit injectors in order to engage the injector rack bar (5) with the fuel injection control
linkage (2).
Note: If the unit injectors are not installed, refer to the Disassembly and Assembly, "Unit Injector -
Install".
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17. 9. Install Tooling (C) on the unit injectors and compress the springs.
Note: For the procedure to install Tooling (C), refer to Tool Operating Manual, NEHS0610, "Using
the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Illustration 3 g00672755
10. Install clevis pin (6) in Tooling (B). Clevis pin (6) attaches the control lever (3) to the governor.
Illustration 4 g00672752
11. Use Tooling (B) to install clevis pin (6) and the clip.
12. Use Tooling (D) to set the unit injector synchronization.
Note: For the procedure to use Tooling (D), refer to Tool Operating Manual, NEHS0610, "Using the
128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
13. Remove Tooling (C) from the unit injectors.
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18. Illustration 5 g00655975
14. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 6 g00613071
15. Install clip (4).
End By:
a. Install the rocker arm assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Oct 19 22:01:28 UTC+0800 2019
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19. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i05919358
Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0302 Bar 1
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/3
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21. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00775441
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22. Illustration 2 g00625237
1. Remove fuel injector hold-down bolt (1) .
Note: Do not pry on the injector hold-down bracket. Damage to the unit injector could
occur. The unit injector has a notch on the opposite side of the rack. This notch is used for
prying the unit injector loose. Some fuel injector racks move freely when the spring is not
compressed. Do not move the fuel injector rack without compressing the fuel injector spring
slightly. Damage may occur to the unit injector.
2. Use Tooling (A) to loosen the unit injector. Rotate the unit injector in order to disengage
injector rack bar (3) from fuel injection control linkage (2) .
3. Remove the unit injector. Ensure that two O-ring seals are on the unit injector.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Oct 19 22:02:23 UTC+0800 2019
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i05919370
Unit Injector - Install
SMCS - 1290-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
B 4C-5553 Injector Seat Cleaning Brush 1
C 173-1530 Injector Seating Tool 1
D 143-2099 Unit Injector Tool Group (Sleeve Replacement) 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the unit injector sleeve for pitting and for carbon tracking. Used unit injector sleeves
do not need to be reamed unless the seated area is pitted or eroded. If the seated area has
excessive carbon deposits, the used unit injector sleeves need to be reamed. Refer to Tool
Operating Manual, NEHS0675, "Using the 143-2099 Sleeve Replacement Tool Group on
3114, 3116, and 3126 Engines". Use Tooling (D) to ream injector sleeves.
2. Inspect the condition of the O-ring seals on the unit injector. Replace the seals, if necessary.
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