This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjskekkmde
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...fujsjfkkskefsme
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove mounting hardware. The installation procedure specifies applying lubricant to seals, inserting linkages, and torquing bolts to the correct specifications while ensuring free movement of components. Special instructions are referenced for inspecting certain parts.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjdkskemmd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...fjjskeknjufksemm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure includes disconnecting linkages, removing retaining clips and pins, and extracting the governor from the engine. The installation procedure details cleaning and lubricating seals, inserting the governor into position, reconnecting linkages using retaining pins and clips, and adjusting settings. Tools required include various pliers, pins, and spring compressors.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjskekkmde
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...fujsjfkkskefsme
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove mounting hardware. The installation procedure specifies applying lubricant to seals, inserting linkages, and torquing bolts to the correct specifications while ensuring free movement of components. Special instructions are referenced for inspecting certain parts.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjdkskemmd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...fjjskeknjufksemm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure includes disconnecting linkages, removing retaining clips and pins, and extracting the governor from the engine. The installation procedure details cleaning and lubricating seals, inserting the governor into position, reconnecting linkages using retaining pins and clips, and adjusting settings. Tools required include various pliers, pins, and spring compressors.
This document provides instructions for removing and installing the transmission transfer gears on a Caterpillar 651E wheel tractor. The process involves removing 18 components from the transfer gears including gears, couplings, bearings, seals and bolts. Reinstallation is the reverse of the removal process and includes checking bearing end play and installing new seals. Proper heating and pressing of bearings is required during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...shibi1322
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...shibi1322
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing several other components first, including the camshaft gear and rocker arms. Tools are then used to support the camshaft as it is moved out of the cylinder head and into a guide tool to prevent damage to the camshaft bearings during removal.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including:
1. Removing and installing the spacer plate, water directors, lifter group, camshaft, and camshaft bearings.
2. Detailed procedures are given for each component, including required tools and special notes about cleaning, lubrication, and ensuring proper timing.
3. The document is part of a service repair manual for a Caterpillar 639D wheel scraper model powered by a 3306 engine.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including housing assemblies, clutch pistons, friction disks, bearings, gears, and seals. It then describes assembling the torque converter in 25 steps by reversing the removal process and provides torque specifications for fasteners. The goal is to separate, remove, and reassemble each component of the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying locking adhesive and heating components as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift heavy components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission planetary system of a 637G Wheel Tractor. It outlines 50 steps to fully disassemble the transmission, including removing clutch housings, carrier assemblies, shafts, gears, plates, rings, seals and other components. Special care must be taken when removing components under spring pressure. Various tools are required to properly support, secure and remove parts from the transmission.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides assembly instructions for a torque converter in a 637G wheel tractor-scraper. It details 31 steps to assemble the torque converter, including installing seals, gears, shafts, bearings and housings in the proper order and with specified torques. It also provides disassembly instructions for the transfer gears in 18 steps, removing components like seals, bolts, cages and shafts. Tools required include drivers, pullers, link brackets and dial indicators.
This document provides assembly instructions for a torque converter in a 637G wheel tractor. It outlines 33 steps to assemble the various components of the torque converter like bearings, seals, gears, and housing. Proper cleaning and torque specifications are noted. Additionally, the document describes disassembly and assembly procedures for transfer gears in the wheel tractor, including removing 18 components like bolts, seals, and bearings. Tools required are listed for both procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
This document provides instructions for removing and installing a cylinder head, lifter group, and camshaft on a Caterpillar 3408E or 3412E engine. The removal process involves detaching various components and hoses from the cylinder head and loosening bolts. Special tools are required to safely lift and handle parts due to their heavy weight. The installation follows the reverse order and specifies applying sealant and oil to parts and tightening bolts in a sequence with a torque wrench. Precautions are given to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the transmission of a 637E wheel tractor. It lists 47 steps to disassemble the transmission and 21 steps to reassemble it. Some key parts that are disassembled include the housing assembly, planetary group, carrier assemblies, gears, discs, plates, pistons, shafts, seals, springs, snap rings, and bearings. The instructions provide details on removing and installing each part using various tools. Weights of the major components are provided to aid in removal and installation.
This document provides instructions for disassembling and assembling the torque converter of a 627H Wheel Tractor. It describes 18 steps to disassemble the torque converter by removing various parts like retaining rings, bolts, seals, bearings, and assemblies. It then describes 24 steps to reassemble the torque converter by installing these same parts in the reverse order. The document includes illustrations and lists any required tools for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing gears, bearing cages, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
This document provides instructions for removing and installing the transmission transfer gears on a Caterpillar 651E wheel tractor. The process involves removing 18 components from the transfer gears including gears, couplings, bearings, seals and bolts. Reinstallation is the reverse of the removal process and includes checking bearing end play and installing new seals. Proper heating and pressing of bearings is required during assembly.
This document provides instructions for removing and installing a camshaft on a Caterpillar 651E wheel scraper model. It describes using various tools to support the camshaft and guide it out of and back into the cylinder head. Precautions are listed to keep the camshaft level and aligned during removal and installation to avoid damage. Lubrication of parts and use of thread lock compound are also specified in the multi-step procedures.
This document provides instructions for removing and installing the rear crankshaft seal on a Caterpillar 651E wheel scraper. The removal procedure involves using a slide hammer puller to pull the rear crankshaft seal from the flywheel housing. The installation procedure specifies heating the new seal before pressing it into the flywheel housing with a driver plate until it is fully seated. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
Caterpillar Cat 651 and 651B WHEEL SCRAPER (Prefix 45M) Service Repair Manual...shibi1322
The document provides instructions for disassembling and assembling various components of a 651B Wheel Scraper transmission and transfer gear, including:
- Removing the transmission transfer gear, governor drive shaft, clutches, valve groups, manifolds, and oil filter base.
- Disassembling the transmission transfer gear, governor, and individual valve bodies.
- Assembling the transmission transfer gear, governor, and individual valve bodies.
- Removing and installing the entire transmission, including draining fluid and disconnecting/reconnecting lines and linkages.
Caterpillar Cat 650B and 660B WHEEL TRACTOR (Prefix 58K) Service Repair Manua...shibi1322
This document provides instructions for removing the camshaft from Caterpillar 650B and 660B wheel tractors. It involves removing several other components first, including the camshaft gear and rocker arms. Tools are then used to support the camshaft as it is moved out of the cylinder head and into a guide tool to prevent damage to the camshaft bearings during removal.
The document provides instructions for disassembling and assembling the transmission, differential, transfer gear, and retarder of a Caterpillar 641 wheel scraper. It details removing and installing various components such as gears, bearings, shafts, pumps, and housings. Detailed steps are provided for tasks like draining fluids, loosening bolts, using hoists and tools, adjusting clearances, and torquing fasteners.
This document provides instructions for removing and installing various components of a Caterpillar 3306 engine, including:
1. Removing and installing the spacer plate, water directors, lifter group, camshaft, and camshaft bearings.
2. Detailed procedures are given for each component, including required tools and special notes about cleaning, lubrication, and ensuring proper timing.
3. The document is part of a service repair manual for a Caterpillar 639D wheel scraper model powered by a 3306 engine.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes removing 24 individual parts in 24 steps, including housing assemblies, clutch pistons, friction disks, bearings, gears, and seals. It then describes assembling the torque converter in 25 steps by reversing the removal process and provides torque specifications for fasteners. The goal is to separate, remove, and reassemble each component of the torque converter.
This document provides instructions for disassembling and assembling the torque converter of a 637K Wheel Tractor Scraper. It describes 18 steps to disassemble the torque converter by removing parts like the retaining rings, bolts, thrust bearings, and seals. It then describes 24 steps to reassemble the torque converter by installing the parts in the reverse order, applying locking adhesive and heating components as needed. Tools required include retaining ring pliers, drivers, pullers, and link brackets to lift heavy components.
The document provides instructions for disassembling various components of a 637G wheel tractor, including the transfer gears, torque converter, and transmission. The transfer gear case is first removed from the transmission. Then the torque converter is disassembled by removing components like the impeller, carrier assembly, stator, and turbine. Finally, instructions are given to disassemble the transfer gears by removing items such as bearings and seals using various specialty tools.
This document provides disassembly instructions for the transmission planetary system of a 637G Wheel Tractor. It outlines 50 steps to fully disassemble the transmission, including removing clutch housings, carrier assemblies, shafts, gears, plates, rings, seals and other components. Special care must be taken when removing components under spring pressure. Various tools are required to properly support, secure and remove parts from the transmission.
This document provides instructions for disassembling a torque converter in a 637G wheel tractor. It lists 32 steps to remove various components of the torque converter including carriers, gears, shafts, seals, and housings. Tools required are also listed, such as retaining ring pliers, driver groups, pullers, and link brackets. Care must be taken to contain fluids and protect parts from contamination.
This document provides assembly instructions for a torque converter in a 637G wheel tractor-scraper. It details 31 steps to assemble the torque converter, including installing seals, gears, shafts, bearings and housings in the proper order and with specified torques. It also provides disassembly instructions for the transfer gears in 18 steps, removing components like seals, bolts, cages and shafts. Tools required include drivers, pullers, link brackets and dial indicators.
This document provides assembly instructions for a torque converter in a 637G wheel tractor. It outlines 33 steps to assemble the various components of the torque converter like bearings, seals, gears, and housing. Proper cleaning and torque specifications are noted. Additionally, the document describes disassembly and assembly procedures for transfer gears in the wheel tractor, including removing 18 components like bolts, seals, and bearings. Tools required are listed for both procedures.
The document provides instructions for disassembling and assembling the torque converter of a 637G Wheel Tractor. It describes removing over 30 individual components in multiple steps, including removing the torque converter housing, retarder, gears, bearings, seals and other internal parts. Detailed illustrations accompany each step. Cleanliness is emphasized to prevent contaminating the hydraulic system.
This document provides instructions for removing and installing a cylinder head, lifter group, and camshaft on a Caterpillar 3408E or 3412E engine. The removal process involves detaching various components and hoses from the cylinder head and loosening bolts. Special tools are required to safely lift and handle parts due to their heavy weight. The installation follows the reverse order and specifies applying sealant and oil to parts and tightening bolts in a sequence with a torque wrench. Precautions are given to keep parts clean and contain fluids.
This document provides instructions for disassembling and assembling the transmission of a 637E wheel tractor. It lists 47 steps to disassemble the transmission and 21 steps to reassemble it. Some key parts that are disassembled include the housing assembly, planetary group, carrier assemblies, gears, discs, plates, pistons, shafts, seals, springs, snap rings, and bearings. The instructions provide details on removing and installing each part using various tools. Weights of the major components are provided to aid in removal and installation.
This document provides instructions for disassembling and assembling the torque converter of a 627H Wheel Tractor. It describes 18 steps to disassemble the torque converter by removing various parts like retaining rings, bolts, seals, bearings, and assemblies. It then describes 24 steps to reassemble the torque converter by installing these same parts in the reverse order. The document includes illustrations and lists any required tools for each step.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing gears, bearing cages, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including pressing bearings onto gears, installing cups and cages, adjusting shims to achieve proper end play, and torquing bolts. Tools required are also listed.
This document provides instructions for disassembling and assembling the transfer gears of a 627G wheel tractor. It outlines 18 steps to disassemble the transfer gear case by removing bearing cages, gears, shims, and cups. It then describes 20 steps to reassemble the transfer gear case, including cleaning parts, pressing bearings onto gears, adjusting shim thickness to achieve proper end play, and torquing bolts to the specified values. Tools required are also listed.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
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Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928381
Governor - Remove
SMCS - 1264-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
(1)
This tool is part of the 128-8822 Fuel System and Governor Tool Group.
Start By:
a. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00613041
1. Disconnect the governor control cable.
2. Remove oil tube assembly (1). Remove tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
Illustration 2 g00613071
3. Remove clip (4).
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4. Illustration 3 g00655975
4. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 4 g00613149
5. Remove the clip and use Tooling (A) to remove the clevis pin (6).
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
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5. Illustration 5 g00613563
6. Remove bolts (7) and the washers that hold the governor in position.
Illustration 6 g00673182
7. Remove the governor from the engine.
Illustration 7 g00673180
8. Remove O-ring seal (3) on the governor.
Illustration 8 g00672742
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6. 9. Remove the O-ring seal and tube assembly (5) from the cylinder head.
Illustration 9 g00672733
10. Remove O-ring seal (2) on the tube assembly (5).
Illustration 10 g00673178
11. Remove O-ring seal (1) from the cylinder head.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Wed Oct 16 12:03:47 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928419
Governor - Install
SMCS - 1264-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
(1)
This tool is part of the 128-8822 Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
1/5
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8. Illustration 1 g00673178
1. Apply lubricant to the new O-ring seal (1). Install new O-ring seal (1) in the cylinder head.
Illustration 2 g00672733
2. Apply lubricant to the new O-ring seal (2). Install new O-ring seal (2) on the tube assembly
(5).
Illustration 3 g00672742
3. Install the O-ring seal and tube assembly (5) in the cylinder head.
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9. Illustration 4 g00673180
4. Apply lubricant to the new O-ring seal (3). Install new O-ring seal (3) on the governor.
Illustration 5 g00673182
5. Place the governor in position on the engine.
Illustration 6 g00613563
6. Install the washers and bolts (7) that hold the governor in place.
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10. Illustration 7 g00672755
7. Install clevis pin (6) in Tooling (B).
Illustration 8 g00672752
8. Use Tooling (B) to install clevis pin (6) and the clip.
9. Check the fuel setting adjustment. Refer to Testing and Adjusting, SENR5118.
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11. Illustration 9 g00655975
10. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 10 g00613071
11. Install clip (4).
Illustration 11 g00613041
12. Install oil tube assembly (1). Install tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
13. Install the governor control cable.
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928445
Fuel Injection Control Linkage - Remove
SMCS - 1298-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00613071
1. Remove clip (4). Clip (4) is located between the governor and the cylinder head.
Illustration 2 g00655975
2. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 3 g00613149
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14. 3. Remove the clip and use Tooling (A) to remove the clevis pin (6). Clevis pin (6) connects
the governor to the control lever of the fuel injection control linkage.
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
Illustration 4 g00630566
4. Remove bolts (1) and remove fuel injection control linkage (2). Control lever (3) connects
the fuel injection control linkage (2) to the governor.
Note: For information on the inspection procedure for control lever (3), refer to Special
Instruction, REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection
Control Linkage and the 4P-9048 Fuel Injection Control Linkage".
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928573
Fuel Injection Control Linkage - Install
SMCS - 1298-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
C 1U-6675 Spring Compressor(1)
6
D 128-8822 Fuel System and Governor Tool Gp 1
(1)
This tool is part of the 128-8822 Governor Tool Group.
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16. Illustration 1 g00661331
Note: For information on the inspection procedure for control lever (3), refer to Special Instruction,
REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection Control Linkage and the 4P
-9048 Fuel Injection Control Linkage".
1. Loosen setscrews (4) on each bracket.
2. Install fuel control linkage (2) and install bolts (1). Use the following sequence in order to tighten the
bolts.
3. Tighten bracket (A) and (D) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
4. Tighten brackets (B) and (C) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
5. Position brackets (B) and (C) in order to allow free rotation of the fuel control rod.
6. Use a 2.5 mm (0.10 inch) wrench to tighten setscrews (4). Tighten the setscrews to a torque of
3.5 ± 0.2 N·m (31 ± 2 lb in). Do not overtighten the setscrews. Ensure that the control rod rotates
freely.
7. The control rod should rotate freely when a force of 4.4 N (1 lb) or less is applied to control lever
(3).
Illustration 2 g00750163
8. Rotate the unit injectors in order to engage the injector rack bar (5) with the fuel injection control
linkage (2).
Note: If the unit injectors are not installed, refer to the Disassembly and Assembly, "Unit Injector -
Install".
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17. 9. Install Tooling (C) on the unit injectors and compress the springs.
Note: For the procedure to install Tooling (C), refer to Tool Operating Manual, NEHS0610, "Using
the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Illustration 3 g00672755
10. Install clevis pin (6) in Tooling (B). Clevis pin (6) attaches the control lever (3) to the governor.
Illustration 4 g00672752
11. Use Tooling (B) to install clevis pin (6) and the clip.
12. Use Tooling (D) to set the unit injector synchronization.
Note: For the procedure to use Tooling (D), refer to Tool Operating Manual, NEHS0610, "Using the
128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
13. Remove Tooling (C) from the unit injectors.
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18. Illustration 5 g00655975
14. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 6 g00613071
15. Install clip (4).
End By:
a. Install the rocker arm assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i05919358
Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0302 Bar 1
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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20. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00775441
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21. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
22. Illustration 2 g00625237
1. Remove fuel injector hold-down bolt (1) .
Note: Do not pry on the injector hold-down bracket. Damage to the unit injector could
occur. The unit injector has a notch on the opposite side of the rack. This notch is used for
prying the unit injector loose. Some fuel injector racks move freely when the spring is not
compressed. Do not move the fuel injector rack without compressing the fuel injector spring
slightly. Damage may occur to the unit injector.
2. Use Tooling (A) to loosen the unit injector. Rotate the unit injector in order to disengage
injector rack bar (3) from fuel injection control linkage (2) .
3. Remove the unit injector. Ensure that two O-ring seals are on the unit injector.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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