This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjskekkmde
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...fujsjfkkskefsme
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove mounting hardware. The installation procedure specifies applying lubricant to seals, inserting linkages, and torquing bolts to the correct specifications while ensuring free movement of components. Special instructions are referenced for inspecting certain parts.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjdkskemmd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...fjjskeknjufksemm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure includes disconnecting linkages, removing retaining clips and pins, and extracting the governor from the engine. The installation procedure details cleaning and lubricating seals, inserting the governor into position, reconnecting linkages using retaining pins and clips, and adjusting settings. Tools required include various pliers, pins, and spring compressors.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjskekkmde
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...fujsjfkkskefsme
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove mounting hardware. The installation procedure specifies applying lubricant to seals, inserting linkages, and torquing bolts to the correct specifications while ensuring free movement of components. Special instructions are referenced for inspecting certain parts.
Caterpillar cat 322 l excavator (prefix 9 rl) service repair manual (9rl00001...ufjjdkskemmd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and linkage. Installation requires applying lubricant to new seals, placing components in position, and reconnecting using pins and bolts while maintaining cleanliness. References are provided for additional information on governors and fuel system components.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 322L excavator with a 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. New seals are installed during reassembly. Tools include specialized pliers and pins. Precise tightening sequences and torque specifications are listed to ensure proper installation.
Caterpillar cat 322 l excavator (prefix 9rl) service repair manual (9rl00001 ...fjjskeknjufksemm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322L excavator with a 3116 engine. The removal procedure includes disconnecting linkages, removing retaining clips and pins, and extracting the governor from the engine. The installation procedure details cleaning and lubricating seals, inserting the governor into position, reconnecting linkages using retaining pins and clips, and adjusting settings. Tools required include various pliers, pins, and spring compressors.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix NTL) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 277D Multi Terrain Loader, including the camshaft gear, engine oil pan, pistons, connecting rods, and related parts. Detailed procedures are given for each component, including required tools and torque specifications. Illustrations are included to supplement the written instructions. Safety notices are also provided to ensure safe handling of fluids.
The document provides instructions for disassembling the piston motor (hydrostatic) on a 279C Compact Track Loader. It lists required tools and outlines 27 steps to fully disassemble the component. Key steps include removing retaining rings, springs, pistons, plates, seals, bearings and other internal parts from the head, barrel assembly and shaft. Safety precautions are provided to prevent injury from parts propelled by released spring forces during disassembly.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines 31 steps to disassemble the pump by removing components like valves, cartridges, seals, housings and more. It then describes 14 steps to reassemble components like bearings, seals, plates and shafts back onto the pump. Tools required are also listed.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix FMT) Service Repair Manual ...jfkksemmdmd
The document provides instructions for removing and installing various engine components on a 277D Multi Terrain Loader, including:
1) Removing and installing the diesel particulate filter, which requires disconnecting harness assemblies, removing mounting bolts, and using two people.
2) Removing and installing the inlet manifold, which involves disconnecting hoses and tubes and removing mounting bolts.
3) Procedures for removing and installing inlet and exhaust valve springs safely, which requires using special tools to compress the springs at top dead center.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. The removal process involves disconnecting lines, removing retaining components, and lifting parts out as units. Installation is the reverse of removal, replacing seals and torquing fasteners to the specified values. Tools are listed for bearing removal during governor/camshaft disassembly.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix MLT) Service Repair Manual ...jfkksemmdmd
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor of a 277D Multi Terrain Loader. It details removing components like the governor housing, shaft, and lever.
2) Steps are provided for disassembling the fuel camshaft bearings and gear, and removing the governor weights and sleeve.
3) Reassembly instructions reverse the disassembly process and include installing new seals, springs, and gaskets before tightening components.
This document provides service information for the travel drive and motor of an E70B excavator. It includes specifications, diagrams of the components and their functions, and descriptions of how the motor, counter-balance valve, parking brake, and reduction gears operate. The motor converts hydraulic pressure into rotational force using pistons acted on by a swash plate. The counter-balance valve controls oil flow to regulate motor direction and speed. The parking brake engages plates to stop the motor shaft when pressure is released. Gears reduce the motor's rotation to turn the excavator tracks.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar EL300 excavator powered by a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reinstalling components in the reverse order of removal while taking care to contain fluids. The fuel transfer pump section also includes instructions for disassembling and assembling the pump components.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the specified order.
- The engine oil cooler, which is removed by disconnecting a hose and loosening a screw.
- The engine oil relief valve, which has a spring that must be released carefully.
- The engine oil pump, removed by taking off cover screws and rotors.
- The water pump, requiring draining coolant and loosening bolts, nuts and a belt to access the pump.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures include identifying required tools, safety precautions, illustrated steps for removal and disassembly, inspection instructions, and procedures for installation and reassembly.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs to avoid dropping them.
Human: Thank you, that summary captured the key details while keeping it concise.
Caterpillar Cat 277 MULTI TERRAIN LOADER (Prefix CNC) Service Repair Manual (...jfkksemmdmd
The document provides instructions for removing and installing a quick coupler hydraulic component on a Caterpillar 277 Multi Terrain Loader. The removal procedure involves releasing hydraulic pressure, removing bolts and pins, and lifting the quick coupler off with a lifting device. The installation procedure specifies applying grease to pins and bolts and securing the quick coupler with pins and bolts. Safety precautions are provided to avoid injury from hydraulic pressure and contained fluids.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix FMR) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a 257D Multi Terrain Loader, including:
- Engine oil relief valve - describes loosening a plug and removing spring and plunger components
- Engine oil pump - removing screws and covers to access inner and outer rotor components
- Water pump - removing bolts and pulley to access the pump and replace the gasket
- Water temperature regulator - disconnecting hoses and removing bolts, gasket, and regulator component
- Flywheel - removing bolts, dowels and flywheel component
The procedures provide illustrations and specify torque values for reinstallation. Safety and cleaning notes are included.
Caterpillar Cat 257B3 MULTI TERRAIN LOADER (Prefix B7H) Service Repair Manual...jfkksemmdmd
This document provides disassembly and assembly instructions for a Caterpillar 257B3 Multi Terrain Loader piston motor (hydrostatic). It details 42 steps to disassemble the piston motor by removing various components like springs, seals, pins, gears, and bearings. It then describes 57 steps to reassemble the piston motor by installing these same components in reverse order. Required tools are listed. Images and diagrams accompany the text to illustrate each step.
Caterpillar Cat 247 MULTI TERRAIN LOADER (Prefix CML) Service Repair Manual (...jfkksemmdmd
This document provides instructions for removing and installing the lift cylinder and lift arms on a 247 Multi Terrain Loader. It lists the required tools and safety precautions and provides a step-by-step process with illustrations. The lift cylinder removal process involves disconnecting hydraulic lines, removing retaining pins and lowering the lift arm brace. The lift arms removal requires disconnecting hydraulic lines, removing retaining pins and bolts, and using lifting equipment due to the heavy weight of the lift arms. Reinstallation follows the reverse order.
Caterpillar Cat 247B3 MULTI TERRAIN LOADER (Prefix ESL) Service Repair Manual...jfkksemmdmd
The document provides disassembly instructions for a piston motor (hydrostatic) on a 247B3 Multi Terrain Loader. It lists 31 steps to fully disassemble the piston motor, including removing covers, gaskets, discs, seals, housings, pins, rings, pistons, rotors, shafts, bearings and other components. Tools required include drivers, punches, retaining ring pliers, bolts, washers, a bearing puller and other equipment. Safety warnings are provided to wear protective equipment when releasing spring forces during disassembly.
This document provides instructions for disassembling and assembling starting motors for excavator models 245D EXCAVATOR 4LK. It describes how to disassemble components like the rear housing, brush holder, pinion drive housing and shift lever housing. Steps include removing bolts, nuts, seals, bushings and other parts. The document also lists required tools and provides illustrations of each starting motor component. Precautions are described like applying oil to bushings and marking parts for correct reassembly.
Caterpillar Cat 245B SERIES II EXCAVATOR (Prefix 6MF) Service Repair Manual (...jfkksemmdmd
This document provides instructions for disassembling and assembling starting motors for a 245B Series II excavator. It describes removing components like the rear housing, brush holder, pinion drive housing, and shift lever housing. Tools needed are listed. Detailed photos show each step, such as lifting brush springs, removing retaining rings, and cleaning parts with mineral spirits. Instructions are provided for both 42-MT and 37-MT/41-MT style starting motors.
Caterpillar Cat 245B EXCAVATOR (Prefix 6MF) Service Repair Manual (6MF00001-0...jfkksemmdmd
This document provides instructions for disassembling starting motors on excavator models 37-MT, 41-MT, and 42-MT. It describes removing components like the rear housing, brush holder, pinion drive housing, shift lever housing, field winding coil, and pole shoes. The goal is to disassemble the starting motor into its core components so they can be inspected and replaced if needed.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix NTL) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 277D Multi Terrain Loader, including the camshaft gear, engine oil pan, pistons, connecting rods, and related parts. Detailed procedures are given for each component, including required tools and torque specifications. Illustrations are included to supplement the written instructions. Safety notices are also provided to ensure safe handling of fluids.
The document provides instructions for disassembling the piston motor (hydrostatic) on a 279C Compact Track Loader. It lists required tools and outlines 27 steps to fully disassemble the component. Key steps include removing retaining rings, springs, pistons, plates, seals, bearings and other internal parts from the head, barrel assembly and shaft. Safety precautions are provided to prevent injury from parts propelled by released spring forces during disassembly.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines 31 steps to disassemble the pump by removing components like valves, cartridges, seals, housings and more. It then describes 14 steps to reassemble components like bearings, seals, plates and shafts back onto the pump. Tools required are also listed.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix FMT) Service Repair Manual ...jfkksemmdmd
The document provides instructions for removing and installing various engine components on a 277D Multi Terrain Loader, including:
1) Removing and installing the diesel particulate filter, which requires disconnecting harness assemblies, removing mounting bolts, and using two people.
2) Removing and installing the inlet manifold, which involves disconnecting hoses and tubes and removing mounting bolts.
3) Procedures for removing and installing inlet and exhaust valve springs safely, which requires using special tools to compress the springs at top dead center.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. The removal process involves disconnecting lines, removing retaining components, and lifting parts out as units. Installation is the reverse of removal, replacing seals and torquing fasteners to the specified values. Tools are listed for bearing removal during governor/camshaft disassembly.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix MLT) Service Repair Manual ...jfkksemmdmd
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor of a 277D Multi Terrain Loader. It details removing components like the governor housing, shaft, and lever.
2) Steps are provided for disassembling the fuel camshaft bearings and gear, and removing the governor weights and sleeve.
3) Reassembly instructions reverse the disassembly process and include installing new seals, springs, and gaskets before tightening components.
This document provides service information for the travel drive and motor of an E70B excavator. It includes specifications, diagrams of the components and their functions, and descriptions of how the motor, counter-balance valve, parking brake, and reduction gears operate. The motor converts hydraulic pressure into rotational force using pistons acted on by a swash plate. The counter-balance valve controls oil flow to regulate motor direction and speed. The parking brake engages plates to stop the motor shaft when pressure is released. Gears reduce the motor's rotation to turn the excavator tracks.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar EL300 excavator powered by a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reinstalling components in the reverse order of removal while taking care to contain fluids. The fuel transfer pump section also includes instructions for disassembling and assembling the pump components.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the specified order.
- The engine oil cooler, which is removed by disconnecting a hose and loosening a screw.
- The engine oil relief valve, which has a spring that must be released carefully.
- The engine oil pump, removed by taking off cover screws and rotors.
- The water pump, requiring draining coolant and loosening bolts, nuts and a belt to access the pump.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures include identifying required tools, safety precautions, illustrated steps for removal and disassembly, inspection instructions, and procedures for installation and reassembly.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs to avoid dropping them.
Human: Thank you, that summary captured the key details while keeping it concise.
Caterpillar Cat 277 MULTI TERRAIN LOADER (Prefix CNC) Service Repair Manual (...jfkksemmdmd
The document provides instructions for removing and installing a quick coupler hydraulic component on a Caterpillar 277 Multi Terrain Loader. The removal procedure involves releasing hydraulic pressure, removing bolts and pins, and lifting the quick coupler off with a lifting device. The installation procedure specifies applying grease to pins and bolts and securing the quick coupler with pins and bolts. Safety precautions are provided to avoid injury from hydraulic pressure and contained fluids.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix FMR) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a 257D Multi Terrain Loader, including:
- Engine oil relief valve - describes loosening a plug and removing spring and plunger components
- Engine oil pump - removing screws and covers to access inner and outer rotor components
- Water pump - removing bolts and pulley to access the pump and replace the gasket
- Water temperature regulator - disconnecting hoses and removing bolts, gasket, and regulator component
- Flywheel - removing bolts, dowels and flywheel component
The procedures provide illustrations and specify torque values for reinstallation. Safety and cleaning notes are included.
Caterpillar Cat 257B3 MULTI TERRAIN LOADER (Prefix B7H) Service Repair Manual...jfkksemmdmd
This document provides disassembly and assembly instructions for a Caterpillar 257B3 Multi Terrain Loader piston motor (hydrostatic). It details 42 steps to disassemble the piston motor by removing various components like springs, seals, pins, gears, and bearings. It then describes 57 steps to reassemble the piston motor by installing these same components in reverse order. Required tools are listed. Images and diagrams accompany the text to illustrate each step.
Caterpillar Cat 247 MULTI TERRAIN LOADER (Prefix CML) Service Repair Manual (...jfkksemmdmd
This document provides instructions for removing and installing the lift cylinder and lift arms on a 247 Multi Terrain Loader. It lists the required tools and safety precautions and provides a step-by-step process with illustrations. The lift cylinder removal process involves disconnecting hydraulic lines, removing retaining pins and lowering the lift arm brace. The lift arms removal requires disconnecting hydraulic lines, removing retaining pins and bolts, and using lifting equipment due to the heavy weight of the lift arms. Reinstallation follows the reverse order.
Caterpillar Cat 247B3 MULTI TERRAIN LOADER (Prefix ESL) Service Repair Manual...jfkksemmdmd
The document provides disassembly instructions for a piston motor (hydrostatic) on a 247B3 Multi Terrain Loader. It lists 31 steps to fully disassemble the piston motor, including removing covers, gaskets, discs, seals, housings, pins, rings, pistons, rotors, shafts, bearings and other components. Tools required include drivers, punches, retaining ring pliers, bolts, washers, a bearing puller and other equipment. Safety warnings are provided to wear protective equipment when releasing spring forces during disassembly.
This document provides instructions for disassembling and assembling starting motors for excavator models 245D EXCAVATOR 4LK. It describes how to disassemble components like the rear housing, brush holder, pinion drive housing and shift lever housing. Steps include removing bolts, nuts, seals, bushings and other parts. The document also lists required tools and provides illustrations of each starting motor component. Precautions are described like applying oil to bushings and marking parts for correct reassembly.
Caterpillar Cat 245B SERIES II EXCAVATOR (Prefix 6MF) Service Repair Manual (...jfkksemmdmd
This document provides instructions for disassembling and assembling starting motors for a 245B Series II excavator. It describes removing components like the rear housing, brush holder, pinion drive housing, and shift lever housing. Tools needed are listed. Detailed photos show each step, such as lifting brush springs, removing retaining rings, and cleaning parts with mineral spirits. Instructions are provided for both 42-MT and 37-MT/41-MT style starting motors.
Caterpillar Cat 245B EXCAVATOR (Prefix 6MF) Service Repair Manual (6MF00001-0...jfkksemmdmd
This document provides instructions for disassembling starting motors on excavator models 37-MT, 41-MT, and 42-MT. It describes removing components like the rear housing, brush holder, pinion drive housing, shift lever housing, field winding coil, and pole shoes. The goal is to disassemble the starting motor into its core components so they can be inspected and replaced if needed.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928381
Governor - Remove
SMCS - 1264-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
(1)
This tool is part of the 128-8822 Fuel System and Governor Tool Group.
Start By:
a. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00613041
1. Disconnect the governor control cable.
2. Remove oil tube assembly (1). Remove tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
Illustration 2 g00613071
3. Remove clip (4).
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4. Illustration 3 g00655975
4. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 4 g00613149
5. Remove the clip and use Tooling (A) to remove the clevis pin (6).
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
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5. Illustration 5 g00613563
6. Remove bolts (7) and the washers that hold the governor in position.
Illustration 6 g00673182
7. Remove the governor from the engine.
Illustration 7 g00673180
8. Remove O-ring seal (3) on the governor.
Illustration 8 g00672742
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6. 9. Remove the O-ring seal and tube assembly (5) from the cylinder head.
Illustration 9 g00672733
10. Remove O-ring seal (2) on the tube assembly (5).
Illustration 10 g00673178
11. Remove O-ring seal (1) from the cylinder head.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928419
Governor - Install
SMCS - 1264-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
(1)
This tool is part of the 128-8822 Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
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8. Illustration 1 g00673178
1. Apply lubricant to the new O-ring seal (1). Install new O-ring seal (1) in the cylinder head.
Illustration 2 g00672733
2. Apply lubricant to the new O-ring seal (2). Install new O-ring seal (2) on the tube assembly
(5).
Illustration 3 g00672742
3. Install the O-ring seal and tube assembly (5) in the cylinder head.
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9. Illustration 4 g00673180
4. Apply lubricant to the new O-ring seal (3). Install new O-ring seal (3) on the governor.
Illustration 5 g00673182
5. Place the governor in position on the engine.
Illustration 6 g00613563
6. Install the washers and bolts (7) that hold the governor in place.
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10. Illustration 7 g00672755
7. Install clevis pin (6) in Tooling (B).
Illustration 8 g00672752
8. Use Tooling (B) to install clevis pin (6) and the clip.
9. Check the fuel setting adjustment. Refer to Testing and Adjusting, SENR5118.
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11. Illustration 9 g00655975
10. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 10 g00613071
11. Install clip (4).
Illustration 11 g00613041
12. Install oil tube assembly (1). Install tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
13. Install the governor control cable.
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928445
Fuel Injection Control Linkage - Remove
SMCS - 1298-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00613071
1. Remove clip (4). Clip (4) is located between the governor and the cylinder head.
Illustration 2 g00655975
2. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 3 g00613149
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14. 3. Remove the clip and use Tooling (A) to remove the clevis pin (6). Clevis pin (6) connects
the governor to the control lever of the fuel injection control linkage.
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
Illustration 4 g00630566
4. Remove bolts (1) and remove fuel injection control linkage (2). Control lever (3) connects
the fuel injection control linkage (2) to the governor.
Note: For information on the inspection procedure for control lever (3), refer to Special
Instruction, REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection
Control Linkage and the 4P-9048 Fuel Injection Control Linkage".
Copyright 1993 - 2019 Caterpillar Inc.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928573
Fuel Injection Control Linkage - Install
SMCS - 1298-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
C 1U-6675 Spring Compressor(1)
6
D 128-8822 Fuel System and Governor Tool Gp 1
(1)
This tool is part of the 128-8822 Governor Tool Group.
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16. Illustration 1 g00661331
Note: For information on the inspection procedure for control lever (3), refer to Special Instruction,
REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection Control Linkage and the 4P
-9048 Fuel Injection Control Linkage".
1. Loosen setscrews (4) on each bracket.
2. Install fuel control linkage (2) and install bolts (1). Use the following sequence in order to tighten the
bolts.
3. Tighten bracket (A) and (D) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
4. Tighten brackets (B) and (C) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
5. Position brackets (B) and (C) in order to allow free rotation of the fuel control rod.
6. Use a 2.5 mm (0.10 inch) wrench to tighten setscrews (4). Tighten the setscrews to a torque of
3.5 ± 0.2 N·m (31 ± 2 lb in). Do not overtighten the setscrews. Ensure that the control rod rotates
freely.
7. The control rod should rotate freely when a force of 4.4 N (1 lb) or less is applied to control lever
(3).
Illustration 2 g00750163
8. Rotate the unit injectors in order to engage the injector rack bar (5) with the fuel injection control
linkage (2).
Note: If the unit injectors are not installed, refer to the Disassembly and Assembly, "Unit Injector -
Install".
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17. 9. Install Tooling (C) on the unit injectors and compress the springs.
Note: For the procedure to install Tooling (C), refer to Tool Operating Manual, NEHS0610, "Using
the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Illustration 3 g00672755
10. Install clevis pin (6) in Tooling (B). Clevis pin (6) attaches the control lever (3) to the governor.
Illustration 4 g00672752
11. Use Tooling (B) to install clevis pin (6) and the clip.
12. Use Tooling (D) to set the unit injector synchronization.
Note: For the procedure to use Tooling (D), refer to Tool Operating Manual, NEHS0610, "Using the
128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
13. Remove Tooling (C) from the unit injectors.
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Illustration 5 g00655975
14. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 6 g00613071
15. Install clip (4).
End By:
a. Install the rocker arm assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322 L EXCAVATOR 9RL
Configuration: 322L EXCAVATOR 9RL00001-UP (MACHINE) POWERED BY 3116 ENGINE
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i05919358
Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0302 Bar 1
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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21. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00775441
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22. Illustration 2 g00625237
1. Remove fuel injector hold-down bolt (1) .
Note: Do not pry on the injector hold-down bracket. Damage to the unit injector could
occur. The unit injector has a notch on the opposite side of the rack. This notch is used for
prying the unit injector loose. Some fuel injector racks move freely when the spring is not
compressed. Do not move the fuel injector rack without compressing the fuel injector spring
slightly. Damage may occur to the unit injector.
2. Use Tooling (A) to loosen the unit injector. Rotate the unit injector in order to disengage
injector rack bar (3) from fuel injection control linkage (2) .
3. Remove the unit injector. Ensure that two O-ring seals are on the unit injector.
Copyright 1993 - 2019 Caterpillar Inc.
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