1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse of removal.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting lines. Disassembly separates the housing components. Assembly reconnects the parts.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...tuzhiyou2
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...lituo39419496
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...fujsjfkskemm
This document provides instructions for removing and installing the fuel injection pump, fuel injection pump gear, and electronic unit injectors on a Caterpillar C6.4 engine. The removal process involves draining fluids, loosening bolts, disconnecting hoses and wiring, and using tools to separate parts. Installation is the reverse order, taking care to clean parts and use new seals and fittings. Proper torque specifications are listed for all fasteners.
Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...udfdesd
This document provides instructions for removing and installing the fuel injection pump, fuel injection pump gear, and electronic unit injectors on a Caterpillar C6.4 engine. The removal process involves draining fluids, loosening bolts, disconnecting hoses and wiring, and using tools to separate parts. Installation is the reverse order, taking care to clean parts and use new seals and fittings. Proper torque specifications are listed for all fasteners.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...tuzhiyou2
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...qfyc504378
The document provides instructions for servicing the water pump of a Caterpillar 3064 engine. It describes how to disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components. It then explains how to inspect and replace worn parts before reassembling the water pump with the shaft, impeller, bearings, seal and other components replaced as needed. The instructions are intended to guide maintenance technicians in properly servicing the engine's water pump.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar Cat 312B L EXCAVATOR (Prefix 8JR) Service Repair Manual (8JR00001...lituo39419496
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller, bearings, and seal.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by installing the seal, bearings, impeller, shaft assembly, flange, retaining ring, and pulley.
4. Install the serviced water pump back onto the engine and refill the cooling system.
These documents provide instructions for servicing the water pump of a Caterpillar 3064 engine. The documents describe how to:
1. Disassemble the water pump by removing the pulley, flange, retaining ring, shaft assembly, impeller and other internal components.
2. Inspect and replace any worn parts during disassembly.
3. Reassemble the water pump by reversing the disassembly steps and ensuring proper installation of seals and bearings.
4. Install the serviced water pump back onto the engine block.
Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...fujsjfkskemm
This document provides instructions for removing and installing the fuel injection pump, fuel injection pump gear, and electronic unit injectors on a Caterpillar C6.4 engine. The removal process involves draining fluids, loosening bolts, disconnecting hoses and wiring, and using tools to separate parts. Installation is the reverse order, taking care to clean parts and use new seals and fittings. Proper torque specifications are listed for all fasteners.
Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...udfdesd
This document provides instructions for removing and installing the fuel injection pump, fuel injection pump gear, and electronic unit injectors on a Caterpillar C6.4 engine. The removal process involves draining fluids, loosening bolts, disconnecting hoses and wiring, and using tools to separate parts. Installation is the reverse order, taking care to clean parts and use new seals and fittings. Proper torque specifications are listed for all fasteners.
Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...fujsjfkkskefsme
This document provides instructions for removing and installing a fuel injection pump and associated components on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal procedure includes disconnecting fuel lines and harness assemblies, and using tools to remove the pump gear. The installation procedure describes aligning timing marks, torquing bolts and fittings, and connecting fuel lines and harness assemblies. Cleanliness is emphasized throughout to prevent contaminating precision components.
Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...ufdjjsekkmdme
This document provides instructions for removing and installing the fuel injection pump, fuel injection pump gear, and electronic unit injectors on a Caterpillar C6.4 engine. The removal process involves draining fluids, loosening bolts, disconnecting hoses and electrical connections. Installation is the reverse order, ensuring cleanliness and applying specified torques. Identification marks should be made for reinstallation of parts in the original locations.
Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...jjskefkskemik
This document provides instructions for removing and installing the fuel injection pump, fuel injection pump gear, and electronic unit injectors on a Caterpillar C6.4 engine. It outlines 19 steps to remove the fuel injection pump, requiring various tools. It also details 3 steps to remove the fuel injection pump gear using a puller tool. Finally, it lists 6 steps to remove each electronic unit injector after marking locations for installation and using a pry bar. Cleanliness is emphasized throughout.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. It describes:
- Using a puller tool to remove the existing gear and key
- Installing the key and securing the new gear with a torque wrench, holding it in a soft jaw vice
- Cleanliness is important to prevent contaminants from causing premature wear
The document provides instructions for installing a fuel injection pump on a Caterpillar C6.4 engine. It describes cleaning the components, installing various hoses, tubes and brackets using specified torques, and ensuring proper alignment of gears and timing marks. Cleanliness is emphasized throughout to prevent contamination. The instructions are part of a service manual for repair technicians.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the gear from the engine, and removing a key. The installation procedure specifies aligning and inserting the key before tightening a nut to secure the gear using a soft jaw vice. Cleanliness is emphasized throughout to prevent contaminating precision components.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the gear after the fuel injection pump and fan drive have been taken off. When installing the gear, a key is inserted first and then the nut is tightened to the specified torque using a soft jaw vice to hold the gear stationary. Cleanliness is emphasized throughout to prevent contaminating precision components.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. It describes using a puller tool to remove the gear and ensuring it is cleaned before installing and torquing the nut to the specified value while holding the gear in a soft jaw vice. Cleanliness is emphasized throughout to prevent contaminating precision components and shortening their life.
John Deere XUV 850D Gator Utility Vehicle Service Repair Manual (tm1737).pdffjskekmdmdm1
This technical manual provides service and repair information for the John Deere XUV 850D Gator utility vehicle. The manual is organized into sections covering specifications, safety, components, operation, diagnostics, and repairs. It is intended as a resource for experienced technicians to service and repair this vehicle. Safety notices and procedures are highlighted throughout to warn technicians of hazards.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including:
1) Removing and installing the valve mechanism cover, involving disconnecting hoses and harnesses, removing nuts and bolts, and installing in reverse order.
2) Removing and installing the compression brake, which requires adjusting engine valve lash, removing/installing bolts, checking seals, and setting brake lash.
3) Disassembling and assembling the compression brake valve assembly by removing/installing bolts and O-rings.
4) Removing and installing the rocker arm shaft assembly, which involves disconnecting harnesses, removing nuts and bol
This document provides instructions for installing a flywheel on a Caterpillar 434F backhoe loader engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting the flywheel runout after installation and reinstalling other components like the electric starting motor.
1) The document provides instructions for removing and installing a lifter group on a C2.2 engine. It lists the required tool and removal steps, which include using a telescopic magnet to remove the lifters from the valve mechanism housing.
2) Installation instructions include cleaning components, lubricating the lifters, and inserting the lifters into the valve mechanism housing using the telescopic magnet. Proper lifter orientation is noted.
3) Completing the job involves installing the valve mechanism cover after checking lifter rotation.
This document provides instructions for removing and installing various engine components on a 246 Skid Steer Loader, including:
- Removing and installing the turbocharger
- Removing and installing the exhaust manifold
- Removing the inlet manifold
- Installing the inlet manifold
- Removing and installing inlet and exhaust valve springs
The document includes illustrations and multistep procedures for each component, with notices about keeping parts clean and containing fluids.
This document provides instructions for disassembling and assembling the governor components in a Caterpillar 3034 engine. It describes removing components like the governor weight assembly, speed control lever, and linkage for the fuel injection pump. Detailed steps are provided to disassemble each component and check for wear. The assembly section then describes reinstalling each part and adjusting any settings that may be affected. Precautions are noted to keep parts clean and contain fluids during the process.
The document provides instructions for removing and installing an exhaust manifold on a 249D Compact Track Loader powered by a C2.2 engine. The removal procedure involves loosening fasteners, removing the exhaust manifold and gasket, and removing any studs. For installation, clean surfaces are required, a new gasket is installed, the manifold is aligned and fastened, and bolts are tightened to the specified torque. Safety precautions and notes about different engine models are provided.
CASE IH AXIAL-FLOW 7230 Combine Service Repair Manual (PIN YDG222001 and abov...fjskekmdmdm1
This document is a service manual for Axial-Flow combine models 7230, 8230, and 9230 from CNH America LLC. It contains over 20 sections that provide technical specifications, diagrams, and repair instructions for the engine, transmission, axles, hydraulics, electrical systems, attachments/headers, and other major components of the combines. The service manual is intended to assist technicians in servicing and repairing the combines.
CASE IH AXIAL-FLOW 7230 Tier 4 Combine Service Repair Manual.pdffjskekmdmdm1
This document is the service manual for Case IH Axial-Flow combines. It contains sections on the engine, transmission, axles, hydraulics, electrical systems, attachments, and other components. The manual provides technical specifications and instructions for servicing and repairing parts. It aims to help qualified service technicians safely maintain and fix issues with the combines.
CASE IH AXIAL-FLOW 7150 Tier 4B (final) Combine Service Repair Manual (PIN YJ...fjskekmdmdm1
This document is a service manual that provides technical specifications and repair instructions for Case IH Axial-Flow combines, including the 5150, 6150, and 7150 models that meet Tier 4B emissions standards. It contains detailed sections on the engine, transmission, axles, hydraulic and electrical systems, cab climate control, and other components. Repair procedures are organized by system and subsection with part numbers listed. The manual is intended to guide maintenance and repairs of these combines.
Caterpillar Cat 329D L Excavator (Prefix DTZ) Service Repair Manual (DTZ00001...fjskekmdmdm1
This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
1. Draining the engine coolant below the level of the water temperature regulator.
2. Disconnecting the hose from the regulator cover by loosening the clamp.
3. Removing the bolts securing the regulator housing and removing the housing to access the internal components.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
John Deere 47 and 59 Snowbowers Service Repair Manual.pdffjskekmdmdm1
This technical manual provides information and specifications for John Deere commercial and consumer equipment, including several mower, tiller, broom, and snowblower models. The manual is organized systematically to keep all information for a particular system together. Safety is the first section and introduces safety symbols and guidelines to follow when operating the equipment.
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This document provides instructions for removing and installing a fuel injection pump and associated components on a Caterpillar 321D LCR excavator with a C6.4 engine. The removal procedure includes disconnecting fuel lines and harness assemblies, and using tools to remove the pump gear. The installation procedure describes aligning timing marks, torquing bolts and fittings, and connecting fuel lines and harness assemblies. Cleanliness is emphasized throughout to prevent contaminating precision components.
Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...ufdjjsekkmdme
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Caterpillar cat 321 d lcr excavator (prefix mdt) service repair manual (mdt00...jjskefkskemik
This document provides instructions for removing and installing the fuel injection pump, fuel injection pump gear, and electronic unit injectors on a Caterpillar C6.4 engine. It outlines 19 steps to remove the fuel injection pump, requiring various tools. It also details 3 steps to remove the fuel injection pump gear using a puller tool. Finally, it lists 6 steps to remove each electronic unit injector after marking locations for installation and using a pry bar. Cleanliness is emphasized throughout.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. It describes:
- Using a puller tool to remove the existing gear and key
- Installing the key and securing the new gear with a torque wrench, holding it in a soft jaw vice
- Cleanliness is important to prevent contaminants from causing premature wear
The document provides instructions for installing a fuel injection pump on a Caterpillar C6.4 engine. It describes cleaning the components, installing various hoses, tubes and brackets using specified torques, and ensuring proper alignment of gears and timing marks. Cleanliness is emphasized throughout to prevent contamination. The instructions are part of a service manual for repair technicians.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the gear from the engine, and removing a key. The installation procedure specifies aligning and inserting the key before tightening a nut to secure the gear using a soft jaw vice. Cleanliness is emphasized throughout to prevent contaminating precision components.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. The removal procedure involves using a puller tool to remove the gear after the fuel injection pump and fan drive have been taken off. When installing the gear, a key is inserted first and then the nut is tightened to the specified torque using a soft jaw vice to hold the gear stationary. Cleanliness is emphasized throughout to prevent contaminating precision components.
This document provides instructions for removing and installing the fuel injection pump gear on a Caterpillar C6.4 engine. It describes using a puller tool to remove the gear and ensuring it is cleaned before installing and torquing the nut to the specified value while holding the gear in a soft jaw vice. Cleanliness is emphasized throughout to prevent contaminating precision components and shortening their life.
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John Deere XUV 850D Gator Utility Vehicle Service Repair Manual (tm1737).pdffjskekmdmdm1
This technical manual provides service and repair information for the John Deere XUV 850D Gator utility vehicle. The manual is organized into sections covering specifications, safety, components, operation, diagnostics, and repairs. It is intended as a resource for experienced technicians to service and repair this vehicle. Safety notices and procedures are highlighted throughout to warn technicians of hazards.
This document provides instructions for removing and installing various engine components on a Caterpillar C9.3 engine, including:
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2) Removing and installing the compression brake, which requires adjusting engine valve lash, removing/installing bolts, checking seals, and setting brake lash.
3) Disassembling and assembling the compression brake valve assembly by removing/installing bolts and O-rings.
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This document provides instructions for installing a flywheel on a Caterpillar 434F backhoe loader engine. It describes cleaning and preparing the flywheel and crankshaft, installing guide bolts and lifting the flywheel into place with bolts finger tight before fully tightening. It also describes inspecting the flywheel runout after installation and reinstalling other components like the electric starting motor.
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This document provides instructions for removing and installing various engine components on a 246 Skid Steer Loader, including:
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This document provides instructions for disassembling and assembling the governor components in a Caterpillar 3034 engine. It describes removing components like the governor weight assembly, speed control lever, and linkage for the fuel injection pump. Detailed steps are provided to disassemble each component and check for wear. The assembly section then describes reinstalling each part and adjusting any settings that may be affected. Precautions are noted to keep parts clean and contain fluids during the process.
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This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
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3. Removing the bolts securing the regulator housing and removing the housing to access the internal components.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. A driver group is then used to remove the oil seal from the housing. The installation procedure is not described.
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The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the engine block using lifting devices.
2. Inspecting the crankshaft rear seal for leaks before installing a cleaned housing with dowels and bolts, checking alignment with a dial indicator.
3. Reinstalling the flywheel to complete the process.
Caterpillar Cat 307 EXCAVATOR (Prefix 2WM) Service Repair Manual (2WM00001-00...fjskekmdmdm1
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This document provides instructions for removing and installing the water temperature regulator on a Caterpillar C7 engine. It describes:
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3. Installing the new regulator by reversing the removal steps, filling the cooling system, and tightening all connections to the specified torques.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR C3R
Configuration: 322C Forest Swing Machines C3R00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01908258
Unit Injector Hydraulic Pump - Remove
SMCS - 1714-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0327 Crowfoot Wrench 1
B 180-0186 Removal Tool 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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3. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00727629
Illustration 2 g00774887
Hose assembly (5) is disconnected in Illustration 2 for photographic purposes.
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4. 1. Insert Tooling (B) on the hose side of the rubber boot on hose assembly (5). Push the rubber
boot toward the fitting in order to remove hose assembly (5). Use Tooling (A) to remove
line assembly (1).
Note: If Tooling (B) is not available, screwdrivers that are medium sized may be used.
Insert the screwdrivers on each side of the rubber boot and move the rubber boot toward the
fitting. This will allow the removal of hose assembly (5).
2. Disconnect harness assembly (2).
3. Remove return line assembly (4) from the engine block and from fitting (3).
Illustration 3 g00727632
4. Cut cable strap (7) that fastens the harness assembly to unit injector hydraulic pump (6).
5. Remove three bolts (8) and remove unit injector hydraulic pump (6) from the timing gear
housing.
Illustration 4 g00994656
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5. 6. Remove O-ring seal (9) from unit injector hydraulic pump (6). Inspect the O-ring seal for
wear or for damage. If the O-ring seal is worn or damaged, use a new part for replacement.
7. Remove bolt (10) and washer (11). Remove drive gear (12). Inspect the drive gear for wear
or for damage. Replace the drive gear, if necessary.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR C3R
Configuration: 322C Forest Swing Machines C3R00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i02672998
Unit Injector Hydraulic Pump - Install
SMCS - 1714-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0327 Crowfoot Wrench 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g00727636
1. Position drive gear (12) on the unit injector hydraulic pump. Install washer (11) and bolt
(10) on the unit injector hydraulic pump. Tighten bolt (10) to a torque of 110 ± 14 N·m
(81 ± 10 lb ft).
2. Lubricate O-ring seal (9) with clean engine oil. Install the O-ring seal on the unit injector
hydraulic pump.
Illustration 2 g00727632
3. Position unit injector hydraulic pump (6) on the timing gear housing. Install three bolts (8)
and tighten three bolts (8) to a torque of 28 ± 7 N·m (20 ± 5 lb ft).
4. Install cable strap (7).
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8. Illustration 3 g00727629
5. Install return line assembly (4) on the engine block and on fitting (3).
6. Reconnect harness assembly (2).
7. Use Tooling (A) to install line assembly (1).
NOTICE
If the hose is not correctly connected the hose will come loose when the
engine is started and the engine oil will come out of the hose. Engine
damage can result.
NOTICE
Leakage of the high pressure engine oil lines can result in failure of the
engine fuel system.
8. Install hose assembly (5) and lock the hose assembly in position. Apply pressure in order to
snap the hose assembly into the quick coupling for each of the ends.
Note: Be sure to check the connection by pulling back on the hose.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR C3R
Configuration: 322C Forest Swing Machines C3R00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01929376
Turbocharger - Remove
SMCS - 1052-011
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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10. Illustration 1 g00617515
1. Remove bolts (1) and the gasket. Remove bolts (3) and tube assembly (2) from the
turbocharger.
Illustration 2 g00617565
2. Remove the bolts and the gasket in order to disconnect oil supply tube assembly (5) from
the turbocharger.
3. Remove nuts (4), turbocharger (6), and the gasket from the exhaust manifold.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR C3R
Configuration: 322C Forest Swing Machines C3R00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01978052
Turbocharger - Disassemble
SMCS - 1052-015
Disassembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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12. Illustration 1 g01025751
1. Place alignment marks on the two housings and the cartridge assembly for the correct
alignment during assembly.
2. Disconnect hose (4) from compressor housing (3).
3. Remove waste gate (5) from turbine housing (1).
4. Remove turbine housing (1).
5. Remove compressor housing (3) from cartridge assembly (2).
Copyright 1993 - 2019 Caterpillar Inc.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR C3R
Configuration: 322C Forest Swing Machines C3R00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01978165
Turbocharger - Assemble
SMCS - 1052-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g01025751
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14. 1. Position compressor housing (3) on cartridge assembly (2) and align the marks on the
components.
2. Position turbine housing (1) on cartridge assembly (2) and align the marks on the
components.
3. Install waste gate (5).
4. Connect hose (4) to compressor housing (3).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR C3R
Configuration: 322C Forest Swing Machines C3R00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01334762
Turbocharger - Install
SMCS - 1052-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Inspect the turbocharger gasket for wear or damage. If the turbocharger gasket is worn or
damaged, use a new part for replacement.
2. Apply 5P-3931 Anti-Seize Compound on the threads of the mounting studs for the
turbocharger.
Illustration 1 g00617565
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16. 3. Position the turbocharger gasket and turbocharger (6) on the exhaust manifold. Install nuts
(4) that fasten turbocharger (6) to the exhaust manifold.
4. Tighten the locknuts that fasten the turbocharger to the exhaust manifold.
Tighten the 3E-8017 Locknut with the Spiralock thread to the following torque: ...
54 ± 5 N·m (40 ± 4 lb ft)
Tighten the standard 9X-6620 Locknut to the following torque: ... 70 ± 5 N·m (50 ± 4 lb ft)
Illustration 2 g00617515
5. Inspect the gaskets for oil supply tube assembly (5) and tube assembly (2). If the gaskets are
worn or damaged, use a new part for replacement.
6. Position tube assembly (2) and the gasket on turbocharger (6). Install bolts (1) on the
turbocharger and install bolts (3) on the cylinder block.
7. Install the gasket for oil supply tube assembly (5) and connect oil supply tube assembly (5)
to turbocharger (6).
Copyright 1993 - 2019 Caterpillar Inc.
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR C3R
Configuration: 322C Forest Swing Machines C3R00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01978190
Exhaust Manifold - Remove and Install
SMCS - 1059-010
Removal Procedure
Start By:
a. Remove the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Remove".
Illustration 1 g01025883
1. Remove bolts (1), locks (3), exhaust manifold (2), and the gaskets from the cylinder head
assembly.
Installation Procedure
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18. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
19. Table 1
Required Tools
Tool Part Number Part Description Qty
A 2P-2333 High Temperature Sealer 1
B 5P-3931 Anti-Seize Compound 1
NOTICE
Excessive use of sealant can cause damage to components.
To avoid component damage use only the amount of sealant necessary
for the application.
Illustration 2 g01025883
Note: Apply Tooling (A) to the outside diameter of the male ends of exhaust manifold (2) if
exhaust manifold (2) is disassembled. Assemble exhaust manifold (2) and remove the
excess sealer from the joints.
1. Apply Tooling (B) to the threads of bolts (1). Position the gaskets and exhaust manifold (2)
on the cylinder head assembly. Install locks (3) and bolts (1).
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20. Illustration 3 g00617739
2. Tighten bolt (1) through bolt (12) in a numerical sequence. Tighten bolts to 4 ± 1 N·m
(35 ± 9 lb in).
3. Tighten bolt (1) through bolt (12) in a numerical sequence 45 ± 5 N·m (33 ± 4 lb ft).
Note: Prior to starting or running the engine, allow the sealant in the exhaust manifold joints
to air dry for 24 hours.
End By:
a. Install the turbocharger. Refer to Disassembly and Assembly, "Turbocharger - Install".
Copyright 1993 - 2019 Caterpillar Inc.
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21. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C FM EXCAVATOR C3R
Configuration: 322C Forest Swing Machines C3R00001-UP (MACHINE) POWERED BY 3126B Engine
Disassembly and Assembly
3126B Engines for Caterpillar Built Machines
Media Number -SENR9581-06 Publication Date -01/08/2018 Date Updated -17/08/2018
i01978837
Air Inlet Heater Solenoid - Remove and Install
SMCS - 1090-010-OD
Illustration 1 g01025992
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