This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...ufjjsjekkeidol
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and clips, and reconnecting linkages. Tools including special pliers and pins are required.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...usjefjkekmem
This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and bolts, and using special tools. The installation procedure outlines cleaning and lubricating parts, replacing seals, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation of the governor.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...fjskekqaswdmmem
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. Installation requires applying lubricant to seals, connecting linkages using pins and clips, and checking adjustments. Tools including pliers and pins are required.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...ufjskekfmsme
This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and bolts, and using special tools. The installation procedure outlines cleaning and lubricating parts, replacing seals, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation of the governor.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...fjeisldkmemm
This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and bolts, and using special tools. The installation procedure outlines cleaning and lubricating parts, replacing seals, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation of the governor.
Caterpillar Cat 322B L and 322B LN Excavator (Prefix 2ES) Service Repair Manu...f89siekkmdmm2w
This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting fuel and oil lines, removing mounting bolts and clips, and using special tools to remove the governor. Installation is the reverse of removal, and includes installing new O-rings and ensuring proper adjustment of linkages. The purpose is to provide maintenance technicians with a step-by-step process for accessing and servicing the governor component.
Caterpillar Cat 322B L and 322B LN Excavator (Prefix 2ES) Service Repair Manu...shibi1322
This document provides instructions for removing and installing a governor from a 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting linkages and tubes, removing mounting bolts and clips, and extracting the governor from the engine. The installation procedure is the reverse of removal, including applying lubricant to seals, mounting the governor, reconnecting linkages and tubes, and adjusting settings. Precautions are provided to keep parts clean and refer to other documents for additional information.
Caterpillar Cat 322B L and 322B LN Excavator (Prefix 2ES) Service Repair Manu...8foskkdjdkdm3e
This document provides instructions for removing and installing a governor from a 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting linkages and tubes, removing mounting bolts and clips, and extracting the governor from the engine. The installation procedure is the reverse of removal, including applying lubricant to seals, mounting the governor, reconnecting linkages and tubes, and checking adjustments. Precautions are provided to keep parts clean and refer to other documents for additional information.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...ufjjsjekkeidol
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and clips, and reconnecting linkages. Tools including special pliers and pins are required.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...usjefjkekmem
This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and bolts, and using special tools. The installation procedure outlines cleaning and lubricating parts, replacing seals, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation of the governor.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...fjskekqaswdmmem
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and pins connecting components. Installation requires applying lubricant to seals, connecting linkages using pins and clips, and checking adjustments. Tools including pliers and pins are required.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...ufjskekfmsme
This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and bolts, and using special tools. The installation procedure outlines cleaning and lubricating parts, replacing seals, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation of the governor.
Caterpillar cat 322 b l excavator (prefix 1ys) service repair manual (1ys0000...fjeisldkmemm
This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. The removal procedure involves disconnecting linkages, removing clips and bolts, and using special tools. The installation procedure outlines cleaning and lubricating parts, replacing seals, and reconnecting linkages. Special tools and references to other manuals are noted to ensure correct removal and installation of the governor.
Caterpillar Cat 322B L and 322B LN Excavator (Prefix 2ES) Service Repair Manu...f89siekkmdmm2w
This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting fuel and oil lines, removing mounting bolts and clips, and using special tools to remove the governor. Installation is the reverse of removal, and includes installing new O-rings and ensuring proper adjustment of linkages. The purpose is to provide maintenance technicians with a step-by-step process for accessing and servicing the governor component.
Caterpillar Cat 322B L and 322B LN Excavator (Prefix 2ES) Service Repair Manu...shibi1322
This document provides instructions for removing and installing a governor from a 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting linkages and tubes, removing mounting bolts and clips, and extracting the governor from the engine. The installation procedure is the reverse of removal, including applying lubricant to seals, mounting the governor, reconnecting linkages and tubes, and adjusting settings. Precautions are provided to keep parts clean and refer to other documents for additional information.
Caterpillar Cat 322B L and 322B LN Excavator (Prefix 2ES) Service Repair Manu...8foskkdjdkdm3e
This document provides instructions for removing and installing a governor from a 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting linkages and tubes, removing mounting bolts and clips, and extracting the governor from the engine. The installation procedure is the reverse of removal, including applying lubricant to seals, mounting the governor, reconnecting linkages and tubes, and checking adjustments. Precautions are provided to keep parts clean and refer to other documents for additional information.
Caterpillar Cat 322B L and 322B LN Excavator (Prefix 2ES) Service Repair Manu...yin9niaojiao
This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting fuel and oil lines, removing mounting clips and bolts, and using special tools to extract the governor. Installation is the reverse, applying new seals and ensuring proper reattachment of all components. Precise adjustment of the fuel setting is emphasized after installation to return the engine to proper specifications.
Caterpillar cat 322 b ln excavator (prefix 2es) service repair manual (2es000...fjkskefkmem
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322B L excavator. The removal procedure involves using special tools to disconnect the governor from the engine and remove clips and pins connecting it to other components. The installation procedure specifies applying lubricant to new seals before installing components and using tools to reconnect the governor and install clips and pins. Proper torque specifications are listed for bolts and setscrews.
Caterpillar cat 322 b l excavator (prefix 2es) service repair manual (2es0000...fjjsekekskmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322B L excavator. The removal procedure involves using special tools to disconnect the governor from the engine and remove clips and pins connecting it to other components. The installation procedure specifies applying lubricant to new seals before installing components and using tools to reinstall clips and pins. Proper torque specifications are listed for bolts and setscrews.
Caterpillar cat 322 b ln excavator (prefix 2es) service repair manual (2es000...ufjjsjejkekmmd
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 322B L excavator. The removal procedure involves using special tools to disconnect the governor from the engine and remove clips and pins connecting it to other components. The installation procedure specifies applying lubricant to new seals before installing components and using tools to reinstall clips and pins. Proper torque specifications are listed for bolts and setscrews.
Caterpillar cat 322 b l excavator (prefix 2es) service repair manual (2es0000...ufjjsjejkekmmd
This document provides instructions for removing and installing a governor and associated fuel injection control linkage on a Caterpillar 322B L excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and remove clips and pins connecting it to the fuel control linkage. Installation involves applying lubricant to new seals, reconnecting the governor with clips and pins using tools, and torquing bolts to specifications when reinstalling the fuel control linkage. Special instructions are referenced for inspecting components of the linkage.
Caterpillar cat 322 b ln excavator (prefix 2es) service repair manual (2es000...fjjsekekskmdm
The document provides instructions for removing and installing a governor from a 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools to slide parts out of position. New seals are installed during reassembly. The process is described over multiple steps with illustrations to ensure correct installation.
Caterpillar cat 322 b l excavator (prefix 2es) service repair manual (2es0000...fjkskefkmem
The document provides instructions for removing and installing a governor from a 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools to slide parts out of position. New seals are installed during reassembly. Precise positioning and reconnecting of linkages is required to complete the installation.
Caterpillar cat 325 l excavator (prefix 7lj) service repair manual (7lj00001 ...diskkdkdmdm
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove clips and pins connecting the governor to the engine. The installation procedure specifies cleaning and lubricating parts before reinstalling components using the same special tools to connect the governor and linkage. Proper adjustment of settings is required after installation.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove clips and pins connecting the governor to the engine. The installation procedure specifies cleaning and lubricating parts before reinstalling components using the same special tools to connect the governor and linkage. Proper adjustment of settings is required after installation.
1) The document provides disassembly and assembly instructions for the final drive of a 318C excavator.
2) It lists required tools and parts and gives step-by-step instructions to disassemble components like the cover, planetary assembly, ring gear, and carrier.
3) The assembly section instructs to clean all parts thoroughly and replace all seals before reinstalling components like the support ring, planetary gears, and retainer nut in the reverse order of disassembly.
Caterpillar Cat 318D2 and 318D2 L Excavator (Prefix SGB) Service Repair Manua...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318D2 excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then describes 28 steps to reassemble the final drive, including preloading the bearings, installing seals and pins, and reassembling the carrier assembly components. Cleanliness is emphasized throughout to prevent dirt from entering internal mechanisms during disassembly and assembly.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix MDY) Service Repai...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and housing. It then lists 7 notes and 28 steps to reassemble the final drive by installing components like seals, bearings, shims, and housing pieces in the reverse order of disassembly. The goal is to carefully disassemble and reassemble the final drive while cleaning parts and applying sealant or anti-seize compound where needed.
Caterpillar Cat 318D L Excavator (Prefix ZKJ) Service Repair Manual Instant D...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318D L excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive cover, carrier assembly, ring gears, and other components. It then lists 13 steps for assembly, including installing bearings in the main housing, preloading the bearings to determine the correct shim thickness, installing seals and gears, and reassembling disassembled components. The goal is to disassemble and clean all parts before precise reassembly in the reverse order of disassembly.
Caterpillar Cat 318D2 L Excavator (Prefix DPJ) Service Repair Manual Instant ...ze6074xunong
This document provides instructions to disassemble the final drive of a 318D2 L excavator. It lists the required tools and presents 33 steps to fully disassemble the final drive and its components. Key steps include removing the final drive assembly and mounting it to a repair stand, removing plugs and springs from the assembly while taking safety precautions for released spring forces, and using lifting devices to remove heavier internal components like the carrier assembly. The goal is to fully separate all individual parts for inspection or replacement.
Caterpillar Cat 318C, 318C L and 318C LN Excavator (Prefix GPA) Service Repai...ze6074xunong
This document provides instructions for disassembling and assembling the final drive of a 318C excavator. It lists the required tools and presents 33 steps for disassembly, including removing the final drive sprocket, carrier assembly, ring gears, and other components. It then lists notes on cleanliness and provides 14 steps for reassembling the final drive, including installing bearings, shims, and seals. The purpose is to provide maintenance technicians with a procedure for taking apart and rebuilding the excavator's final drive system.
This document provides instructions for removing and installing various engine components on a 299D XHP Compact Track Loader, including the diesel particulate filter, air inlet heater, inlet manifold, and inlet and exhaust valves. The procedures describe disconnecting wiring harnesses, removing mounting bolts, and installing replacement parts in the reverse order of removal, taking safety precautions for hot components. Tools required include goggles, gloves, a respirator, and specialty tools for compressing valve springs.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix EZW) Service Repair Manual ...ze6074xunong
The document provides instructions for removing and installing a piston pump on a 257D Multi Terrain Loader. It lists required tools and outlines a step-by-step process including disconnecting hoses and harnesses, using lifting tools to support the pump, and removing bolts. The reassembly process is described in reverse order, noting steps like applying thread lock compound and centering the swashplate.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix R9M) Service Repair Manual Instan...ze6074xunong
This document provides instructions for removing and installing the engine on a Caterpillar 140M 2 motor grader. Key steps include draining fluids, disconnecting tubes, hoses and wiring harnesses, and removing mounting bolts. Special tools may be required to remove some components. The engine should be attached to a lifting device and removed, then the installation process follows the removal steps in reverse order. Safety precautions are provided regarding contained fluids, pressurized systems, and ensuring parts are kept clean to prevent damage.
The document provides instructions for removing and installing an idler gear on a Caterpillar 299D2 XHP compact track loader. The removal procedure involves removing the front housing, ensuring the piston is at top center position, marking gear alignment, installing a flywheel stopper tool, and removing bolts, plates and the idler gear. The installation procedure specifies cleaning and applying oil to parts, ensuring correct bushing alignment, and tightening bolts to the specified torque.
Caterpillar Cat 257B3 MULTI TERRAIN LOADER (Prefix B7H) Service Repair Manual...ze6074xunong
This document provides disassembly and assembly instructions for a piston motor (hydrostatic) on a Caterpillar 257B3 Multi Terrain Loader. It lists 42 steps to disassemble the piston motor by removing various components like springs, seals, pins, gears, and bearings. It then lists 13 steps to assemble the piston motor by installing those same components in reverse order. The document includes illustrations and lists required tools for each step.
Caterpillar Cat 257 Multi Terrain Loader (Prefix CMM) Service Repair Manual I...ze6074xunong
This document provides instructions for removing and installing a flywheel housing on a 257 Multi Terrain Loader with a 3034 engine. It describes using link brackets and a lifting device to remove the flywheel housing by removing its bolts. For installation, it instructs cleaning the cylinder block face, placing the housing over dowels on the block, and reinstalling the bolts while using link brackets for support. Precautions are given to keep parts clean and not damage surfaces.
Caterpillar Cat 143H Motor Grader (Prefix APN) Service Repair Manual Instant ...ze6074xunong
The document provides instructions for disassembling and assembling the final drive of a 143H motor grader. It describes removing the final drive unit and then disassembling it by removing gears, shafts, bearings and seals. The assembly section describes installing these components in reverse order and adjusting shims to set proper end play. Precautions are given to clean parts thoroughly and use new parts if worn.
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This document provides instructions for removing and installing a governor from a Caterpillar 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting fuel and oil lines, removing mounting clips and bolts, and using special tools to extract the governor. Installation is the reverse, applying new seals and ensuring proper reattachment of all components. Precise adjustment of the fuel setting is emphasized after installation to return the engine to proper specifications.
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Caterpillar cat 322 b l excavator (prefix 2es) service repair manual (2es0000...ufjjsjejkekmmd
This document provides instructions for removing and installing a governor and associated fuel injection control linkage on a Caterpillar 322B L excavator powered by a 3116 engine. The removal procedure involves using special tools to disconnect the governor from the engine and remove clips and pins connecting it to the fuel control linkage. Installation involves applying lubricant to new seals, reconnecting the governor with clips and pins using tools, and torquing bolts to specifications when reinstalling the fuel control linkage. Special instructions are referenced for inspecting components of the linkage.
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The document provides instructions for removing and installing a governor from a 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools to slide parts out of position. New seals are installed during reassembly. The process is described over multiple steps with illustrations to ensure correct installation.
Caterpillar cat 322 b l excavator (prefix 2es) service repair manual (2es0000...fjkskefkmem
The document provides instructions for removing and installing a governor from a 3116 engine. It begins by listing the required tools. The removal procedure involves disconnecting linkages, removing clips and pins, and using special tools to slide parts out of position. New seals are installed during reassembly. Precise positioning and reconnecting of linkages is required to complete the installation.
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This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 325, 325L, and 325LN excavators powered by a 3116 engine. The removal procedure involves using special tools to disconnect linkages and remove clips and pins connecting the governor to the engine. The installation procedure specifies cleaning and lubricating parts before reinstalling components using the same special tools to connect the governor and linkage. Proper adjustment of settings is required after installation.
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1) The document provides disassembly and assembly instructions for the final drive of a 318C excavator.
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This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides 44 steps and illustrations to assemble the transmission components which include installing bearings, gears, seals, pistons, clutches, and housing components. Proper cleaning, heating/cooling of parts, and torque specifications are noted throughout the assembly process.
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The document provides instructions for removing and installing various engine components on a Caterpillar C3.8 engine, including:
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- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The procedures include lists of required tools and step-by-step instructions with accompanying illustrations. Safety and installation notes are provided throughout.
This document provides instructions for disassembling and assembling the travel motor on a 315C Excavator. The disassembly process involves removing 27 individual parts in 28 steps, including removing bolts, seals, bearings, pistons, and other internal components. The assembly process reverses the disassembly steps and includes applying lubricant to parts and ensuring proper installation of springs, seals, and other components. Cleanliness is emphasized throughout to prevent contamination.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322B L EXCAVATOR 1YS
Configuration: 322B L Excavator 1YS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928381
Governor - Remove
SMCS - 1264-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
(1)
This tool is part of the 128-8822 Fuel System and Governor Tool Group.
Start By:
a. Remove the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
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3. Illustration 1 g00613041
1. Disconnect the governor control cable.
2. Remove oil tube assembly (1). Remove tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
Illustration 2 g00613071
3. Remove clip (4).
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4. Illustration 3 g00655975
4. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 4 g00613149
5. Remove the clip and use Tooling (A) to remove the clevis pin (6).
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
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5. Illustration 5 g00613563
6. Remove bolts (7) and the washers that hold the governor in position.
Illustration 6 g00673182
7. Remove the governor from the engine.
Illustration 7 g00673180
8. Remove O-ring seal (3) on the governor.
Illustration 8 g00672742
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6. 9. Remove the O-ring seal and tube assembly (5) from the cylinder head.
Illustration 9 g00672733
10. Remove O-ring seal (2) on the tube assembly (5).
Illustration 10 g00673178
11. Remove O-ring seal (1) from the cylinder head.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 25 13:17:06 UTC+0800 2019
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7. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322B L EXCAVATOR 1YS
Configuration: 322B L Excavator 1YS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928419
Governor - Install
SMCS - 1264-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
(1)
This tool is part of the 128-8822 Governor Tool Group.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Note: For more information on the governor, refer to Service Manual, SENR6454, "3114, 3116, &
3126 Engine Governors". The Service Manual, SENR6454 requires the use of a 1U-7326
Governor Calibration Bench. For information on reusability of components in the governor, refer
to Guideline For Reusable Parts And Salvage Operations, SEBF8434, "3100 Governor Inspection
and General Information for Mechanical Governor Groups Used in 3114, 3116, and 3126 Engines
Equipped with Mechanical Unit Injectors (MUI)".
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8. Illustration 1 g00673178
1. Apply lubricant to the new O-ring seal (1). Install new O-ring seal (1) in the cylinder head.
Illustration 2 g00672733
2. Apply lubricant to the new O-ring seal (2). Install new O-ring seal (2) on the tube assembly
(5).
Illustration 3 g00672742
3. Install the O-ring seal and tube assembly (5) in the cylinder head.
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9. Illustration 4 g00673180
4. Apply lubricant to the new O-ring seal (3). Install new O-ring seal (3) on the governor.
Illustration 5 g00673182
5. Place the governor in position on the engine.
Illustration 6 g00613563
6. Install the washers and bolts (7) that hold the governor in place.
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10. Illustration 7 g00672755
7. Install clevis pin (6) in Tooling (B).
Illustration 8 g00672752
8. Use Tooling (B) to install clevis pin (6) and the clip.
9. Check the fuel setting adjustment. Refer to Testing and Adjusting, SENR5118.
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11. Illustration 9 g00655975
10. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 10 g00613071
11. Install clip (4).
Illustration 11 g00613041
12. Install oil tube assembly (1). Install tube assembly (2) and tube assembly for fuel ratio
control (3), if equipped. Plug and cap all connections.
13. Install the governor control cable.
End By:
a. Install the fuel shutoff solenoid. Refer to Disassembly and Assembly, "Fuel Shutoff
Solenoid - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 25 13:18:02 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322B L EXCAVATOR 1YS
Configuration: 322B L Excavator 1YS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928445
Fuel Injection Control Linkage - Remove
SMCS - 1298-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers 1
Start By:
a. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00613071
1. Remove clip (4). Clip (4) is located between the governor and the cylinder head.
Illustration 2 g00655975
2. Use Tooling (A) to slide tube assembly (5) into the cylinder head.
Illustration 3 g00613149
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14. 3. Remove the clip and use Tooling (A) to remove the clevis pin (6). Clevis pin (6) connects
the governor to the control lever of the fuel injection control linkage.
Note: Clevis pin (6) must stay with the governor in order to be adjusted.
Illustration 4 g00630566
4. Remove bolts (1) and remove fuel injection control linkage (2). Control lever (3) connects
the fuel injection control linkage (2) to the governor.
Note: For information on the inspection procedure for control lever (3), refer to Special
Instruction, REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection
Control Linkage and the 4P-9048 Fuel Injection Control Linkage".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 25 13:18:58 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322B L EXCAVATOR 1YS
Configuration: 322B L Excavator 1YS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines, IT18F
Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i01928573
Fuel Injection Control Linkage - Install
SMCS - 1298-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 136-4149 Governor Pliers(1)
1
B
128-8827 Pin(1)
1
1U-7523 Pin Pilot(1)
1
C 1U-6675 Spring Compressor(1)
6
D 128-8822 Fuel System and Governor Tool Gp 1
(1)
This tool is part of the 128-8822 Governor Tool Group.
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16. Illustration 1 g00661331
Note: For information on the inspection procedure for control lever (3), refer to Special Instruction,
REHS0601, "Inspection and Modification of the 102-7459 Fuel Injection Control Linkage and the 4P
-9048 Fuel Injection Control Linkage".
1. Loosen setscrews (4) on each bracket.
2. Install fuel control linkage (2) and install bolts (1). Use the following sequence in order to tighten the
bolts.
3. Tighten bracket (A) and (D) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
4. Tighten brackets (B) and (C) to a torque of 12 ± 3 N·m (106 ± 27 lb in).
5. Position brackets (B) and (C) in order to allow free rotation of the fuel control rod.
6. Use a 2.5 mm (0.10 inch) wrench to tighten setscrews (4). Tighten the setscrews to a torque of
3.5 ± 0.2 N·m (31 ± 2 lb in). Do not overtighten the setscrews. Ensure that the control rod rotates
freely.
7. The control rod should rotate freely when a force of 4.4 N (1 lb) or less is applied to control lever
(3).
Illustration 2 g00750163
8. Rotate the unit injectors in order to engage the injector rack bar (5) with the fuel injection control
linkage (2).
Note: If the unit injectors are not installed, refer to the Disassembly and Assembly, "Unit Injector -
Install".
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17. 9. Install Tooling (C) on the unit injectors and compress the springs.
Note: For the procedure to install Tooling (C), refer to Tool Operating Manual, NEHS0610, "Using
the 128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
Illustration 3 g00672755
10. Install clevis pin (6) in Tooling (B). Clevis pin (6) attaches the control lever (3) to the governor.
Illustration 4 g00672752
11. Use Tooling (B) to install clevis pin (6) and the clip.
12. Use Tooling (D) to set the unit injector synchronization.
Note: For the procedure to use Tooling (D), refer to Tool Operating Manual, NEHS0610, "Using the
128-8822 Tool Group on 3114, 3116, and 3126 Engines with Mechanical Unit Injectors (MUI)".
13. Remove Tooling (C) from the unit injectors.
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18. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
19. Illustration 5 g00655975
14. Use Tooling (A) to slide tube assembly (5) into the governor.
Illustration 6 g00613071
15. Install clip (4).
End By:
a. Install the rocker arm assemblies and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Oct 25 13:19:54 UTC+0800 2019
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322B L EXCAVATOR 1YS
Configuration: 322B L Excavator 1YS00001-UP (MACHINE) POWERED BY 3116 Engine
Disassembly and Assembly
446 and 446B Backhoe Loaders, Lexion 450 Combine, 3114 and 3116 Engines,
IT18F Integrated Toolcarrier, D6M Track-Type Tractor and 928F, 950F and 950G
Wheel Loaders
Media Number -SENR3611-18 Publication Date -01/05/2009 Date Updated -27/05/2009
i05919358
Unit Injector - Remove
SMCS - 1290-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-0302 Bar 1
Start By:
A. Remove the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker
Shaft and Pushrod - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
1/3
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