This document provides disassembly instructions for a final drive on a 322C excavator. It outlines 32 steps to fully disassemble the final drive. The steps include removing housing components, gears, carriers, seals, and other parts. Special tools are listed that are required for removal of components. Cleanliness is emphasized during disassembly to prevent dirt entry. Weights of removed parts are provided.
Caterpillar cat 322 c excavator (prefix bfk) service repair manual (bfk00001 ...uujjfjjkskmme
This document provides instructions to disassemble the final drive of a 322C excavator. It outlines 32 steps to remove components such as gears, carriers, seals, and housings. Required tools include a transmission repair stand, link brackets, retaining ring pliers, and a spanner socket. Cleanliness is important to prevent dirt from entering during reassembly. Alignment marks should be made and parts reinstalled in their original locations.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar cat 328 d lcr excavator (prefix gtn) service repair manual (gtn00...fjsekdmmeed
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and presents a step-by-step process to remove parts such as gears, shafts, bearings, seals, and housings. Detailed illustrations accompany each step to show how to properly disassemble the various components using specialized tools like link brackets, forcing bolts, and pullers. The goal is to fully separate all parts of the final drive assembly for maintenance or repair purposes.
Caterpillar cat 330 d mh excavator (prefix lem) service repair manual (lem000...fjjskekdmme
The document provides instructions for disassembling the final drive of a 330D MH EXCAVATOR. It lists the required tools and presents a step-by-step process involving removing over 30 individual parts in a specific sequence, including gears, shafts, housings, seals, and other components. Cleanliness is emphasized throughout the detailed disassembly procedure.
Caterpillar cat 328 d lcr excavator (prefix mkr) service repair manual (mkr00...fjsekdmmeed
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and gives step-by-step instructions to remove parts like the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Detailed illustrations are provided to show how to remove each component, and notes on weights and cleaning are included. The overall process involves using various tools to remove fasteners and separate the final drive into its individual parts.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 330 d mh excavator (prefix c5k) service repair manual (c5k000...fjjskekdmme
The document provides instructions for disassembling the final drive of a 330D MH EXCAVATOR. It lists the required tools and presents a 29 step procedure involving removing gears, carriers, seals, and other components. Cleanliness is emphasized when disassembling to prevent dirt from entering parts. Alignment marks are made on sections and weights of individual parts are provided to aid reassembly.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
Caterpillar cat 322 c excavator (prefix bfk) service repair manual (bfk00001 ...uujjfjjkskmme
This document provides instructions to disassemble the final drive of a 322C excavator. It outlines 32 steps to remove components such as gears, carriers, seals, and housings. Required tools include a transmission repair stand, link brackets, retaining ring pliers, and a spanner socket. Cleanliness is important to prevent dirt from entering during reassembly. Alignment marks should be made and parts reinstalled in their original locations.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjkskedmme
The document provides step-by-step instructions to disassemble a final drive assembly for 325C and 325C L excavators. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering components. Tools required are listed in a table.
Caterpillar cat 328 d lcr excavator (prefix gtn) service repair manual (gtn00...fjsekdmmeed
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and presents a step-by-step process to remove parts such as gears, shafts, bearings, seals, and housings. Detailed illustrations accompany each step to show how to properly disassemble the various components using specialized tools like link brackets, forcing bolts, and pullers. The goal is to fully separate all parts of the final drive assembly for maintenance or repair purposes.
Caterpillar cat 330 d mh excavator (prefix lem) service repair manual (lem000...fjjskekdmme
The document provides instructions for disassembling the final drive of a 330D MH EXCAVATOR. It lists the required tools and presents a step-by-step process involving removing over 30 individual parts in a specific sequence, including gears, shafts, housings, seals, and other components. Cleanliness is emphasized throughout the detailed disassembly procedure.
Caterpillar cat 328 d lcr excavator (prefix mkr) service repair manual (mkr00...fjsekdmmeed
The document provides instructions for disassembling the final drive of a 328D LCR excavator. It lists the required tools and gives step-by-step instructions to remove parts like the final drive cover, gears, carrier assemblies, planetary gear assemblies, and ring gear. Detailed illustrations are provided to show how to remove each component, and notes on weights and cleaning are included. The overall process involves using various tools to remove fasteners and separate the final drive into its individual parts.
Caterpillar cat 325 c fm excavator (prefix g1l) service repair manual (g1l000...fjkskedmme
This document provides instructions for disassembling and assembling the final drive of a 325C FM excavator. The disassembly procedure involves 31 steps to remove all components of the final drive. The assembly procedure involves 18 steps including pressing bearings into housings, installing seals, and measuring clearances using specialized tools to ensure proper assembly. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar cat 330 d mh excavator (prefix c5k) service repair manual (c5k000...fjjskekdmme
The document provides instructions for disassembling the final drive of a 330D MH EXCAVATOR. It lists the required tools and presents a 29 step procedure involving removing gears, carriers, seals, and other components. Cleanliness is emphasized when disassembling to prevent dirt from entering parts. Alignment marks are made on sections and weights of individual parts are provided to aid reassembly.
Caterpillar cat 323 e l excavator (prefix tdw) service repair manual (tdw0000...fjskefkemms
This document provides assembly and disassembly instructions for a swing drive on excavator models 323E L, 323E LN, and 323E SA. It includes 21 steps for disassembly and 18 steps for assembly. Key steps include using retaining ring pliers and pullers to remove gears, carriers, shafts, and seals from the housing. Assembly involves pressing components back into place, applying threadlocker, and torquing bolts to specifications. The document provides detailed illustrations and lists required tools for each step.
The document provides step-by-step instructions to disassemble the final drive of a 322C excavator. It begins by removing the final drive and marking parts for reassembly. Various gears, carriers, seals, and housings are then removed using specialized tools. Disassembly of internal components like planetary gears involves driving out pins and removing bearings. Cleanliness is important to prevent dirt entry during reassembly.
Caterpillar cat 322 c excavator (prefix bfk) service repair manual (bfk00001 ...fujsekksmem
This document provides instructions for disassembling the final drive of a 322C excavator. It describes 32 steps to fully disassemble the final drive and its components. The steps include removing mounting bolts, gears, shafts, seals, bearings, and housings. Special tools are required and weights of components are provided. Cleanliness is emphasized to prevent dirt intrusion during disassembly.
Caterpillar cat 322 c ln 322cln excavator (prefix bfk) service repair manual ...fujsekksmem
This document provides instructions for disassembling the final drive of a 322C excavator. It describes 32 steps to fully disassemble the final drive assembly. Key steps include removing the final drive housing from the machine, then disassembling internal components like gears, carriers, shafts, seals and bearings. Special tools are required and weights of components are provided. Cleanliness is important to prevent dirt entry during reassembly.
Caterpillar cat 325 c l excavator (prefix bmm) service repair manual (bmm0000...fjskeazqkkdmme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, plates, and housings are then removed through 32 numbered steps. Key components taken apart include the drive cover, three planetary gear carrier assemblies, and a pair of connected ring gears. Cleanliness is emphasized to prevent dirt intrusion during reassembly.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...ifosodkmsme
The document provides step-by-step instructions to disassemble a final drive assembly for a 325C excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, seals, bearings and housings are then removed through 32 numbered steps. Cleanliness is emphasized to prevent dirt from entering internal components. Tools required are listed in a table.
Caterpillar cat 325 c excavator (prefix bmm) service repair manual (bmm00001 ...fjskekdmjekm
The document provides step-by-step instructions to disassemble a final drive assembly for an excavator. It begins by removing the final drive from the machine and securing it to a repair stand. Various gears, spacers, seals and housings are then removed through 32 numbered steps. Tools required are listed in a table. Cleanliness is emphasized to prevent dirt from entering internal parts during disassembly.
Caterpillar Cat 325C and 325C L Excavator (Prefix BMM) Service Repair Manual ...fijsekkdmdm2w
The document provides instructions to disassemble a final drive assembly. Key steps include:
1. Marking the final drive for alignment and removing it from the machine.
2. Removing the cover, gears, spacers, and carrier assemblies.
3. Disassembling the carrier assemblies by pressing out pins and removing gears and bearings.
4. Removing the ring gears from the main housing after lifting with slings.
New holland w80 c tier 4b (final) compact wheel loader service repair manualfujsjefskekmm
1. Disconnect wiring harnesses, condenser hoses (if equipped), and rear lights. Remove engine hood and radiator grids.
2. Drain air conditioning system (if equipped) and disconnect fan connector. Remove condenser (if equipped).
3. Put battery main switch in OFF position. Secure engine hood with lifting strap before removing hood hinge bolts.
New holland w80 c tier 4 compact wheel loader service repair manualfujsjefskekmm
This document is a service manual for compact wheel loaders models W50C, W60C, W70C, and W80C. It contains sections on the engine, transmission, front and rear axle systems, brakes, hydraulic systems, frames and ballasting, steering, electrical systems, and cab. The manual provides maintenance and repair instructions for these components.
New holland w70 c stage iiib compact wheel loader service repair manualfujsjefskekmm
This document is a service manual for CNH Industrial Italia S.p.A. compact wheel loaders models W50C, W60C, W70C, and W80C. It contains sections on the engine, four-wheel drive system, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, cab climate control, electrical systems, front loader and bucket, platform, cab, bodywork, and decals. The manual provides repair and maintenance instructions for technicians and mechanics.
New holland w70 wheel loader service repair manualfujsjefskekmm
The document is a workshop manual for wheel loaders that provides safety instructions for personnel. It contains sections on fundamental safety, operation safety, maintenance safety, repairs safety, and safety warnings. Personnel are instructed to carefully read all safety instructions, wear protective equipment, ensure only authorized trained staff perform repairs, and more. The workshop manual aims to protect operator safety and prevent accidents during operation and maintenance of the wheel loaders.
New holland tc5080 combine harvesters service repair manualfujsjefskekmm
This service manual provides information on servicing various components of TC5040, TC5050, TC5060, TC5070, TC5070, TC5080 Hillside, and TC5080 combines. The manual covers engines, transmissions, brakes, hydraulics, electrical systems, attachments, feeding, threshing, separation, cleaning, and other systems. Repair and maintenance should only be performed by trained technicians using the proper tools and procedures outlined in the manual. Unauthorized repairs may void warranties.
New holland tc5.90 hillside fpt nef 6 stage iv combine harvester service repa...fujsjefskekmm
This document is a service manual for various combine harvester models. It provides maintenance and repair instructions for the engine, transmission, axles, brakes, hydraulics, electrical systems, attachments, and other components. The manual includes an introduction with safety guidelines and a table of contents listing the major vehicle systems and associated part numbers covered.
New holland tc5.90 fpt nef tier 3 combine harvester service repair manualfujsjefskekmm
This document is a service manual for CNH Industrial combine harvesters including models TC4.90, TC5.70, TC5.80, TC5.90, and TC5.90 Hillside. The manual contains over 200 sections providing specifications, diagrams and repair instructions for the combine's engine, transmission, axles, brakes, hydraulics, electrical systems, attachments, and all major operating systems. Each section number links to detailed information on components and subsystems such as the engine, transmission, hydrostatic drive, steering, cab climate control, threshing drum, cleaning systems, and unloading systems.
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The document is a service manual for New Holland commercial mowers models MC22, MC28, and MC35. It contains sections covering general information, safety, specifications, maintenance and repair of engine, drivetrain, hydraulic and electrical systems. The manual provides technical details and instructions to properly service the mowers.
New holland l234 tier 4 b (final) skid steer loader service repair manual [nh...fujsjefskekmm
This document provides service information for New Holland 200 Series Skid Steer Loaders and Compact Track Loaders with Tier 4B diesel engines. It contains introduction information and sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, front loader and bucket, cab, frames and ballasting, wheels, tracks and suspension, cab climate control, electrical systems, and fault codes. The document provides detailed procedures, part numbers, and diagrams for servicing and repairing components of these machines.
New holland d180 c stage iiib crawler dozer service repair manual (pin nedc18...fujsjefskekmm
This service manual section provides information for removing and installing the engine and crankcase assembly on a D180C crawler dozer. The 6-step removal process involves using lifting equipment to detach the engine from the frame mounts at the front and sides. Proper lifting points and balance of the 631 kg engine are emphasized for safety.
New holland d150 c stage iiib crawler dozer service repair manual (pin nedc15...fujsjefskekmm
This service manual provides information for servicing the following components of a D150C crawler dozer:
- Engine and related systems such as air cleaners, fuel filters, cooling and emissions systems
- Hydrostatic drive system
- Brakes and controls
- Hydraulic systems including cylinders, pumps and valves
- Tracks and track suspension
- Cab climate control and electrical systems
- Dozer blade and tools
- Cab, bodywork and decals
It provides removal and installation instructions as well as specifications for maintenance and repair of these components.
New holland cx5.90 laterale fpt nef 6 tier 4 b stage iv combine harvester ser...fujsjefskekmm
This document is a service manual for several combine models and their engines. It contains an introduction section listing the machine models covered and their engine types. The bulk of the document is a detailed table of contents that lists over 150 individual sections providing service information on the combines' systems and components, including the engine, transmission, hydraulics, steering, climate control, electrical systems, attachments, feeding, and threshing systems.
New holland cr940 combine harvesters service repair manualfujsjefskekmm
This document is a repair manual for New Holland combine harvesters models CR920 through CR980. It contains sections covering all major systems of the combines from general information and safety to the engine, transmission, hydraulics, electrics, grain handling and more. The manual provides instructions for troubleshooting, overhaul, and testing procedures for technicians to safely and efficiently service and repair the equipment.
New holland c238 tier 4 b (final) compact track loader service repair manual ...fujsjefskekmm
This document provides service information for New Holland 200 Series Skid Steer Loaders and Compact Track Loaders with Tier 4B diesel engines. It contains introduction information and sections covering the engine, power coupling, front and rear axle systems, hydrostatic drive, brakes and controls, hydraulic systems, front loader and bucket, cab, frames and ballasting, wheels, tracks and suspension, cab climate control, electrical systems, and fault codes. The document provides detailed procedures, part numbers, and diagrams for servicing and repairing components of these machines.
Case 621 f tier 4 wheel loader service repair manualfujsjefskekmm
The document provides instructions for removing the engine from a 621F wheel loader. Key steps include draining fluids, disconnecting batteries, removing the radiator cap and draining coolant, tagging wiring harnesses, removing hood mounting bolts, and lifting the engine out after disconnecting all connecting parts. Safety precautions are described such as releasing hydraulic pressure before removal.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR BFK
Configuration: 322C & 322C LN EXCAVATORS BFK00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i04776662
Final Drive - Disassemble
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 1P-1863 Retaining Ring Pliers 1
D 194-3878 Spanner Socket 1
E 138-7574 Link Bracket 2
F
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
G
1U-7600 Slide Hammer Puller Gp 1
8T-0266 Bolt 1
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3. Start By:
A. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
Note: Some of the images that are in this procedure do not show the sprocket assembly that
is attached to the final drive housing. If necessary, the weights that are given include the
weight of the sprocket assembly.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The weight of the final drive assembly is
approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
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4. 4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. Remove the cover. The weight of the cover is approximately 32 kg (70
lb).
Illustration 3 g00879362
5. Remove bolts (3). Remove gear (5). Check plate (6). Replace plate (6) if wear is shown.
Remove plugs (4) from cover (2) .
Illustration 4 g00879365
6. Remove O-ring seal (7) from plugs (4) .
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5. Illustration 5 g00780428
7. Remove gear (8). Remove spacer (9) .
Illustration 6 g00780432
8. Remove retaining ring (10) with Tooling (C). Remove washer (11). Remove gear (12).
Remove bearing assembly (13). Remove second washer (11) .
9. Repeat Step 8 for the remaining two gear assemblies.
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6. Illustration 7 g00781401
10. Remove retaining ring (14) .
Illustration 8 g00781407
11. Remove carrier assembly (15) .
Illustration 9 g01389593
12. Use a suitable press in order to remove the shafts from carrier assembly (15) .
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8. 16. Disassemble carrier assembly (19), as follows.
a. Drive spring pin (20) into planetary shaft (21) with a hammer and a punch.
Illustration 13 g00781476
b. Remove planetary shaft (21) .
c. Remove spring pin (20) from planetary shaft (21) with a hammer and a punch.
Illustration 14 g00781516
d. Remove thrust washers (22) and planetary gear (24) from the carrier assembly.
e. Remove bearing (23) from planetary gear (24) .
17. Repeat Steps 16.a through 16.e for the other two planetary.
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9. Illustration 15 g00781529
18. Remove gear (25). Remove spacer (26) .
Illustration 16 g00781559
19. Remove carrier assembly (27) .
20. Use two people to remove carrier assembly (27). The weight of the carrier assembly is
approximately 38 kg (85 lb).
21. Disassemble carrier assembly (27), as follows.
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10. Illustration 17 g00781719
a. Drive spring pin (29) into planetary shaft (28) with a hammer and a punch.
Illustration 18 g00781601
b. Remove planetary shaft (28) .
c. Remove spring pin (29) from planetary shaft (28) with a hammer and a punch.
Illustration 19 g00781607
d. Remove thrust washers (30) and planetary gear (32) from the carrier assembly.
e. Remove two bearings (31) from the planetary gear.
22. Repeat Steps 21.a through 21.e for the other two planetary gears.
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11. Illustration 20 g00781730
23. Use two people to remove gear (33). The weight of gear is approximately 41 kg (90 lb).
Illustration 21 g00781807
24. Remove O-ring seal (34) .
Illustration 22 g01147650
25. Remove bolts (35A) and plates (35B) .
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12. Illustration 23 g01147651
26. Use Tooling (G) to remove dowel (37) from stopper plate (35) .
Illustration 24 g01147759
27. Secure Tooling (D) to stopper plate (35). Use Tooling (D) to remove stopper plate (35) .
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13. Illustration 25 g01147930
28. Use Tooling (E) and a suitable lifting device to remove housing (36). The weight of housing
(36) is approximately 100 kg (220 lb).
Illustration 26 g01147951
29. Remove Duo-Cone seal (39A) from housing (38) .
Illustration 27 g01147975
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14. Illustration 28 g01147934
30. Remove Duo-Cone seal (39B) from housing (36) .
31. Use Tooling (F) in order to remove bearings (40) and (41) from housing (36) .
32. If necessary, remove the final drive sprocket from the sprocket housing. Refer to
Disassembly and Assembly, "Final Drive Sprocket - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 29 20:20:42 UTC+0800 2019
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 322C EXCAVATOR BFK
Configuration: 322C & 322C LN EXCAVATORS BFK00001-UP (MACHINE) POWERED BY 3126 Engine
Disassembly and Assembly
322C Excavator Machine Systems
Media Number -RENR3843-07 Publication Date -01/02/2017 Date Updated -20/02/2017
i04824080
Final Drive - Disassemble - With Bolted On Gear Coupling
SMCS - 4050-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2420 Transmission Repair Stand 1
B 138-7573 Link Bracket 2
C 154-6181 Forcing Screw 1
D 138-7574 Link Bracket 2
E
5F-7366 Forcing Screw 1
1P-5546 Crossblock 1
1U-9889 Crossblock 1
1P-0520 Driver Group 1
6V-7888 Puller Leg 2
1H-3112 Puller Assembly 1
1P-5551 Adjustable Screw Assembly 1
F 1U-8846 Gasket Sealant 1
Start By:
a. Remove the final drive. Refer to Disassembly and Assembly, "Final Drive - Remove".
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16. Note: Cleanliness is an important factor. Before the disassembly procedure, the exterior of
the component should be thoroughly cleaned. This will prevent dirt from entering the
internal mechanism.
1. Put an alignment mark across the sections of the final drive for assembly purposes. The
parts must be reinstalled in the part's original locations.
Illustration 1 g00708089
2. Fasten the final drive to Tooling (A), as shown. The combined weight of the final drive and
final drive sprocket is approximately 312 kg (688 lb).
3. Remove bolts (1) and the washers that hold the cover in position.
Illustration 2 g00708090
4. Remove the setscrews from the cover. Fasten Tooling (B) and a suitable lifting device to
cover (2), as shown. The weight of cover (2) is approximately 32 kg (70 lb). Remove cover
(2).
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17. Illustration 3 g00708091
5. Remove thrust plate (3) from cover (2).
6. Remove plugs (4) from cover (2).
Illustration 4 g00708235
7. Remove O-ring seals (5) from both plugs (4) that were in the cover.
Illustration 5 g00708092
8. Remove spacer (6) from carrier assembly (7).
9. Remove sun gear (8) from carrier assembly (7).
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18. 10. Remove carrier assembly (7) by lifting the carrier assembly straight up. The weight of
carrier assembly (7) is approximately 14 kg (30 lb).
Illustration 6 g01304883
11. Disassemble carrier assembly (7), as follows.
a. Drive spring pin (10) into planetary shaft (9) with a hammer and a punch.
Illustration 7 g00708144
b. Remove planetary shaft (9) with spring pin (10) from the carrier assembly.
c. Remove spring pin (10) from planetary shaft (9) with a hammer and a punch.
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19. Illustration 8 g00708218
d. Remove thrust washers (11) and planetary gear (13) from the carrier assembly.
e. Remove bearing (12) from planetary gear (13).
12. Repeat Steps 11.a through 11.e in order to remove the remaining planetary gears from the
carrier assembly.
Illustration 9 g00708162
13. Remove sun gear (14) from carrier assembly (15).
Illustration 10 g00708325
14. Remove spacer (16).
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21. Illustration 11 g00708184
Note: It will be necessary to pry ring gears (17) away from main housing (18) in order to
install the lifting slings.
15. Fasten a suitable lifting device to ring gears (17), as shown. Remove the ring gears from
main housing (18). The weight of ring gears (17) is approximately 45 kg (100 lb).
Illustration 12 g00708360
16. Use a screwdriver or a chisel in order to separate the two ring gears (17).
Note: The two ring gears are held together with Tooling (F). It may be necessary to heat the
ring gears in order to soften the sealant. Do not heat over 135 °C (275 °F) for more than
thirty minutes.
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22. Illustration 13 g00708172
17. Position a 12.7 mm (0.50 inch) shackle under carrier assembly (15).
18. Fasten a suitable lifting device to the shackle.
19. Slowly lift carrier assembly (15) from the final drive. The weight of carrier assembly (15) is
approximately 39 kg (85 lb).
20. Disassemble carrier assembly (15), as follows.
Illustration 14 g00708175
a. Drive spring pin (20) into planetary shaft (19) with a hammer and a punch.
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23. Illustration 15 g00708370
Illustration 16 g00708220
b. Remove planetary shaft (19) with spring pin (20) from the carrier assembly.
c. Remove spring pin (20) from planetary shaft (19) with a hammer and a punch.
d. Remove thrust washers (21) and planetary gear (23) from the carrier assembly.
e. Remove bearings (22) from planetary gear (23).
21. Repeat Steps 20.a through 20.e in order to remove the remaining planetary gears from the
carrier.
Illustration 17 g00708186
22. Remove O-ring seal (24) from main housing (18).
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24. Illustration 18 g00708187
23. Remove bolts (25) from gear (26).
Illustration 19 g00708202
24. Use Tooling (C) in order to remove gear (26) from main housing (18).
Note: The motor housing will separate from the main housing (18) once gear (26) is
removed. Make sure that the motor housing is supported.
Illustration 20 g00708211
25. Remove shims (27) from the main housing.
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25. Illustration 21 g00708212
26. Fasten Tooling (D) and a suitable lifting device to main housing (18), as shown.
27. Use a hammer and a punch in order to separate main housing (18) and the final drive
sprocket from the motor housing (28). The combined weight of main housing (18) and the
final drive sprocket is approximately 82 kg (180 lb).
Illustration 22 g00708214
28. Remove Duo-Cone seal (29) from motor housing (28).
29. Remove alignment pins (30).
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