This document provides instructions for removing and installing various engine components on a Caterpillar C6.4 engine, including the flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures describe using various tools to remove bolts, seals, and gears. Detailed illustrations are provided to identify the specific components and steps in the process. Proper cleaning and installation of replacement parts is emphasized to prevent contamination and ensure correct assembly.
Caterpillar cat 320 d log loader (prefix gks) service repair manual (gks00001...ufuusefjjsekkm
This document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to:
1) Remove the flywheel housing by removing bolts and lifting it off using a lifting device.
2) Use a puller tool to remove the oil seal from the housing.
3) Install a new oil seal using the puller tool.
4) Clean surfaces, install a new gasket, and reattach the housing using bolts.
Caterpillar cat 320 d log loader (prefix gks) service repair manual (gks00001...fjsekskemmm
This document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to:
1) Remove the flywheel housing by removing bolts and lifting it off using a lifting device.
2) Use a puller tool to remove the oil seal from the housing.
3) Install a new oil seal using the puller tool.
4) Clean surfaces, install a new gasket, and reattach the housing using bolts.
Caterpillar cat 320 d log loader (prefix gks) service repair manual (gks00001...fjjsekkmdmes
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes using tools to remove the flywheel housing bolts and housing. Installation involves cleaning surfaces, installing a new gasket, bolting the housing back into place, and reinstalling related components like the flywheel and electric starting motor.
Caterpillar cat 320 d l excavator (prefix fal) service repair manual (fal0000...fjjsekfxswzksmem
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor and flywheel before removing the flywheel housing.
2) Using tools to install lifting brackets and remove bolts securing the housing.
3) Removing the gasket and oil seal from the housing and checking dowels before installation.
4) Cleaning surfaces, installing a new gasket and oil seal, and reinstalling the housing with bolts.
Caterpillar cat 320 d excavator (prefix fal) service repair manual (fal00001 ...fjskefkksem
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor and flywheel before removing the flywheel housing.
2) Using tools to install lifting brackets and remove bolts securing the housing.
3) Removing the gasket and oil seal from the housing and checking dowels before installation.
4) Cleaning surfaces, installing a new gasket and oil seal, and reinstalling the housing with bolts.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D excavator. The components include the flywheel housing, crankshaft pulley, crankshaft front seal, idler gear from the front gear group, and several other related components. The document includes detailed procedures, illustrations, required tools, and safety notices for working on engine components.
The document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 430F2 backhoe loader. It describes using various tools to remove torx screws and seals, cleaning parts, installing a new seal with a plastic sleeve, and tightening bolts to specified torques. The instructions are part of a service repair manual for maintenance and repair of engine components.
This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
1) Positioning jack stands and support tubes to lift the front and rear of the machine, draining the transmission fluid.
2) Removing mounting bolts, brackets and hoses to separate the transmission from the engine and rear axle housing.
3) Using overhead lift equipment to remove the transmission once it is fully separated from the machine.
Caterpillar cat 320 d log loader (prefix gks) service repair manual (gks00001...ufuusefjjsekkm
This document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to:
1) Remove the flywheel housing by removing bolts and lifting it off using a lifting device.
2) Use a puller tool to remove the oil seal from the housing.
3) Install a new oil seal using the puller tool.
4) Clean surfaces, install a new gasket, and reattach the housing using bolts.
Caterpillar cat 320 d log loader (prefix gks) service repair manual (gks00001...fjsekskemmm
This document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It outlines the required tools and steps to:
1) Remove the flywheel housing by removing bolts and lifting it off using a lifting device.
2) Use a puller tool to remove the oil seal from the housing.
3) Install a new oil seal using the puller tool.
4) Clean surfaces, install a new gasket, and reattach the housing using bolts.
Caterpillar cat 320 d log loader (prefix gks) service repair manual (gks00001...fjjsekkmdmes
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes using tools to remove the flywheel housing bolts and housing. Installation involves cleaning surfaces, installing a new gasket, bolting the housing back into place, and reinstalling related components like the flywheel and electric starting motor.
Caterpillar cat 320 d l excavator (prefix fal) service repair manual (fal0000...fjjsekfxswzksmem
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor and flywheel before removing the flywheel housing.
2) Using tools to install lifting brackets and remove bolts securing the housing.
3) Removing the gasket and oil seal from the housing and checking dowels before installation.
4) Cleaning surfaces, installing a new gasket and oil seal, and reinstalling the housing with bolts.
Caterpillar cat 320 d excavator (prefix fal) service repair manual (fal00001 ...fjskefkksem
The document provides instructions for removing and installing the flywheel housing on a Caterpillar C6.4 engine. It describes:
1) Removing the electric starting motor and flywheel before removing the flywheel housing.
2) Using tools to install lifting brackets and remove bolts securing the housing.
3) Removing the gasket and oil seal from the housing and checking dowels before installation.
4) Cleaning surfaces, installing a new gasket and oil seal, and reinstalling the housing with bolts.
This document provides instructions for removing and installing various engine components on a Caterpillar 320D excavator. The components include the flywheel housing, crankshaft pulley, crankshaft front seal, idler gear from the front gear group, and several other related components. The document includes detailed procedures, illustrations, required tools, and safety notices for working on engine components.
The document provides instructions for removing and installing a crankshaft rear seal and flywheel housing on a Caterpillar 430F2 backhoe loader. It describes using various tools to remove torx screws and seals, cleaning parts, installing a new seal with a plastic sleeve, and tightening bolts to specified torques. The instructions are part of a service repair manual for maintenance and repair of engine components.
This document provides instructions for disassembling and removing the transmission from a 432F2 backhoe loader. It describes:
1) Positioning jack stands and support tubes to lift the front and rear of the machine, draining the transmission fluid.
2) Removing mounting bolts, brackets and hoses to separate the transmission from the engine and rear axle housing.
3) Using overhead lift equipment to remove the transmission once it is fully separated from the machine.
This document provides instructions for removing and installing the front cover of a C4.4 engine used in a 440 Backhoe Loader. It describes removing components like the crankshaft pulley and fan, then removing bolts and the front cover. It explains cleaning and installing a new gasket before reinstalling the front cover using alignment tools and torqueing bolts to the specified value. The instructions are intended to ensure the timing of engine components like the fuel injection pump is maintained during the process.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...udjkskmdm3e
This document provides instructions for removing and installing the rear axle group on a 416 Series II Backhoe Loader. The removal process involves disconnecting the differential lock linkage, brake linkages, and removing mounting bolts and nuts. Installation is generally the reverse of the removal process. The document also provides detailed instructions for disassembling and assembling the individual components of the rear axle group, including the axle housings, planetary gear group, brakes, and attaching components. Precise torques and adjustment procedures are specified to ensure correct reassembly.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws, and the one-piece seal and housing assembly is discarded. Installation of the new crankshaft rear seal involves aligning it on the crankshaft using a plastic sleeve and alignment tool before tightening screws, and the flywheel is installed using guide studs and bolts are tightened to the specified torque.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...udjkskmdm3e
The document provides step-by-step instructions to disassemble and assemble the auxiliary pump drive group of an excavator. It details removing components like covers, gears, shafts, bearings, seals and installing them in reverse order. Cleanliness is emphasized during disassembly and assembly. Tools needed are also listed.
Caterpillar Cat 320 L EXCAVATOR (Prefix 4BK) Service Repair Manual (4BK00001 ...udjkskmdm3e
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 320L excavator engine. It describes:
1) Removing the governor by disconnecting cables and tubes, removing clips and bolts, and sliding parts out of the cylinder head.
2) Installing the governor by applying lubricant to seals, placing parts in position, installing clips and bolts.
3) Removing the fuel injection control linkage by removing clips and pins connecting it to the governor.
4) Installing the control linkage by connecting it to the governor with pins and bolts, and engaging it with the unit injectors. Proper torque and adjustment are required.
The document provides assembly and removal procedures for a 320D2 and 320D2 L excavator final drive:
- It outlines 38 steps for assembling the final drive, including installing bearings, seals, gears, carriers, covers, and attaching it to the frame.
- It also lists the required tools and torque specifications.
- The 4 step removal procedure involves releasing hydraulic pressure, lifting the final drive out of the frame, and detaching the track assembly. Cleanliness and proper torque are emphasized throughout.
Caterpillar Cat 320 S EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides instructions for installing a governor on an excavator engine. It lists the required tools and begins by having the technician remove the fuel shutoff solenoid. The installation steps then instruct the technician to inspect O-rings, lubricate parts, and position the governor before securing it with bolts and washers. Proper torque is emphasized for a tight installation.
Caterpillar Cat 320 L EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides installation instructions for a governor in Caterpillar excavator models 320, 320L, 320N and 320S. It outlines 11 steps to install the governor, including lubricating O-rings, placing the governor in position on the engine, installing clips and tubes, and checking the fuel setting adjustment once complete. Required tools include governor pliers and pins from the governor tool group. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 320L excavator. The removal procedure involves disconnecting cables and tubes, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and bolts, and reconnecting cables and tubes. Special tools are required to properly remove the clevis pin and install the governor.
Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...udjkskmdm3e
This document provides instructions for removing and installing a flywheel housing on a mini hydraulic excavator. The key steps are:
1. Remove the flywheel and rear crankshaft seal.
2. Install guide studs and lifting brackets to remove the flywheel housing bolts.
3. Lift the flywheel housing off using the lifting device.
4. Inspect and replace any worn bearings or seals.
5. Reinstall by reversing the removal steps, applying liquid gasket to the crankcase seam.
Caterpillar Cat 320 N EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides instructions for installing a governor on an excavator. It lists the required tools and begins by having the technician remove the fuel shutoff solenoid. The installation steps then instruct the technician to inspect O-rings, lubricate parts, and position the governor before securing it with bolts and washers. Proper torque is emphasized for a tight installation.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320L EXCAVATOR (Prefix 4ZJ) Service Repair Manual (4ZJ00001-0...udjkskmdm3e
This document provides instructions for removing and installing a governor and fuel injection control linkage on an excavator. It begins with an overview of the required tools. The removal procedure involves disconnecting tubes and cables, removing clips and pins, and taking off bolts. The installation procedure describes cleaning and lubricating parts, replacing seals, and using special tools to install clips, pins and linkages in the reverse order of removal. Precautions are provided to keep parts clean and check adjustments after installation.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...udjkskmdm3e
The document provides instructions for removing and installing a diesel particulate filter on a Caterpillar 308E2CR Mini Hydraulic Excavator. It describes disconnecting sensors and tubes, removing mounting bolts, and cleaning or replacing the filter assembly. Precautions are outlined for handling used filters due to potential health hazards. The assembly process then describes reinstalling components in reverse order while applying anti-seize compound and torquing fasteners to the specified values.
CASE SV212 Tier 3 Vibratory Roller Service Repair Manual.pdfudjkskmdm3e
This document is a service manual for vibratory roller models SV208, SV210, SV212, and SV216. It contains contents, safety rules, and sections covering the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 320L excavator. The removal procedure involves disconnecting cables and tubes, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and bolts, and reconnecting cables and tubes. Special tools are required to properly remove the clevis pin and install the governor.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...udjkskmdm3e
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then guide reversing the disassembly process, noting the importance of cleanliness and replacing worn parts. Proper bearing installation and alignment of gears and shafts is emphasized.
3. The overall purpose is to repair or replace internal components while preventing contamination of the hydraulic system.
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320E LRR excavator. It describes using guide studs and lifting equipment to safely remove the flywheel which can weigh up to 165 pounds. Technicians are instructed to inspect the flywheel and replace any worn components, and to check for leaks in the crankshaft rear seal before reinstalling the flywheel. Detailed steps and illustrations are provided to complete the process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
This document provides instructions for removing and installing the front cover of a C4.4 engine used in a 440 Backhoe Loader. It describes removing components like the crankshaft pulley and fan, then removing bolts and the front cover. It explains cleaning and installing a new gasket before reinstalling the front cover using alignment tools and torqueing bolts to the specified value. The instructions are intended to ensure the timing of engine components like the fuel injection pump is maintained during the process.
Caterpillar Cat 416 SERIES II BACKHOE LOADER (Prefix 5PC) Service Repair Manu...udjkskmdm3e
This document provides instructions for removing and installing the rear axle group on a 416 Series II Backhoe Loader. The removal process involves disconnecting the differential lock linkage, brake linkages, and removing mounting bolts and nuts. Installation is generally the reverse of the removal process. The document also provides detailed instructions for disassembling and assembling the individual components of the rear axle group, including the axle housings, planetary gear group, brakes, and attaching components. Precise torques and adjustment procedures are specified to ensure correct reassembly.
The document provides instructions for removing and installing a flywheel and crankshaft rear seal on a Caterpillar C7.1 engine. To remove the flywheel, bolts must be removed and guide studs installed to support the flywheel as it is lifted off. The crankshaft rear seal is removed using a Torx socket to loosen screws, and the one-piece seal and housing assembly is discarded. Installation of the new crankshaft rear seal involves aligning it on the crankshaft using a plastic sleeve and alignment tool before tightening screws, and the flywheel is installed using guide studs and bolts are tightened to the specified torque.
Caterpillar Cat 320C U Excavator (Prefix CLM) Service Repair Manual (CLM00001...udjkskmdm3e
The document provides step-by-step instructions to disassemble and assemble the auxiliary pump drive group of an excavator. It details removing components like covers, gears, shafts, bearings, seals and installing them in reverse order. Cleanliness is emphasized during disassembly and assembly. Tools needed are also listed.
Caterpillar Cat 320 L EXCAVATOR (Prefix 4BK) Service Repair Manual (4BK00001 ...udjkskmdm3e
This document provides instructions for removing and installing a governor and fuel injection control linkage on a 320L excavator engine. It describes:
1) Removing the governor by disconnecting cables and tubes, removing clips and bolts, and sliding parts out of the cylinder head.
2) Installing the governor by applying lubricant to seals, placing parts in position, installing clips and bolts.
3) Removing the fuel injection control linkage by removing clips and pins connecting it to the governor.
4) Installing the control linkage by connecting it to the governor with pins and bolts, and engaging it with the unit injectors. Proper torque and adjustment are required.
The document provides assembly and removal procedures for a 320D2 and 320D2 L excavator final drive:
- It outlines 38 steps for assembling the final drive, including installing bearings, seals, gears, carriers, covers, and attaching it to the frame.
- It also lists the required tools and torque specifications.
- The 4 step removal procedure involves releasing hydraulic pressure, lifting the final drive out of the frame, and detaching the track assembly. Cleanliness and proper torque are emphasized throughout.
Caterpillar Cat 320 S EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides instructions for installing a governor on an excavator engine. It lists the required tools and begins by having the technician remove the fuel shutoff solenoid. The installation steps then instruct the technician to inspect O-rings, lubricate parts, and position the governor before securing it with bolts and washers. Proper torque is emphasized for a tight installation.
Caterpillar Cat 320 L EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides installation instructions for a governor in Caterpillar excavator models 320, 320L, 320N and 320S. It outlines 11 steps to install the governor, including lubricating O-rings, placing the governor in position on the engine, installing clips and tubes, and checking the fuel setting adjustment once complete. Required tools include governor pliers and pins from the governor tool group. Proper cleaning and lubrication of parts is emphasized to prevent contamination.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 320L excavator. The removal procedure involves disconnecting cables and tubes, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and bolts, and reconnecting cables and tubes. Special tools are required to properly remove the clevis pin and install the governor.
Caterpillar Cat 308E2 Mini Hydraulic Excavator (Prefix F8C) Service Repair Ma...udjkskmdm3e
This document provides instructions for removing and installing a flywheel housing on a mini hydraulic excavator. The key steps are:
1. Remove the flywheel and rear crankshaft seal.
2. Install guide studs and lifting brackets to remove the flywheel housing bolts.
3. Lift the flywheel housing off using the lifting device.
4. Inspect and replace any worn bearings or seals.
5. Reinstall by reversing the removal steps, applying liquid gasket to the crankcase seam.
Caterpillar Cat 320 N EXCAVATOR (Prefix 6KM) Service Repair Manual (6KM00001 ...udjkskmdm3e
This document provides instructions for installing a governor on an excavator. It lists the required tools and begins by having the technician remove the fuel shutoff solenoid. The installation steps then instruct the technician to inspect O-rings, lubricate parts, and position the governor before securing it with bolts and washers. Proper torque is emphasized for a tight installation.
Caterpillar Cat 320 S EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 320L EXCAVATOR (Prefix 4ZJ) Service Repair Manual (4ZJ00001-0...udjkskmdm3e
This document provides instructions for removing and installing a governor and fuel injection control linkage on an excavator. It begins with an overview of the required tools. The removal procedure involves disconnecting tubes and cables, removing clips and pins, and taking off bolts. The installation procedure describes cleaning and lubricating parts, replacing seals, and using special tools to install clips, pins and linkages in the reverse order of removal. Precautions are provided to keep parts clean and check adjustments after installation.
Caterpillar Cat 320 L EXCAVATOR (Prefix 9WG) Service Repair Manual (9WG00723 ...udjkskmdm3e
This document provides instructions for removing and installing components of the fuel transfer pump and governor for Caterpillar 320 excavators. The removal and installation procedures are described in detail over multiple pages with illustrations and required tools listed. Safety and contamination prevention notes are also provided throughout.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix FJX) Service Repair ...udjkskmdm3e
The document provides instructions for removing and installing a diesel particulate filter on a Caterpillar 308E2CR Mini Hydraulic Excavator. It describes disconnecting sensors and tubes, removing mounting bolts, and cleaning or replacing the filter assembly. Precautions are outlined for handling used filters due to potential health hazards. The assembly process then describes reinstalling components in reverse order while applying anti-seize compound and torquing fasteners to the specified values.
CASE SV212 Tier 3 Vibratory Roller Service Repair Manual.pdfudjkskmdm3e
This document is a service manual for vibratory roller models SV208, SV210, SV212, and SV216. It contains contents, safety rules, and sections covering the engine, power coupling, hydrostatic drive, brakes and controls, hydraulic systems, frames and ballasting, steering, wheels, cab climate control, and electrical systems.
This document provides instructions for removing and installing a governor and fuel injection control linkage on a Caterpillar 320L excavator. The removal procedure involves disconnecting cables and tubes, removing clips and pins to detach the governor. Installation requires cleaning and lubricating seals, reattaching the governor with pins and bolts, and reconnecting cables and tubes. Special tools are required to properly remove the clevis pin and install the governor.
Caterpillar Cat 320C LU Excavator (Prefix CLM) Service Repair Manual (CLM0000...udjkskmdm3e
1. The document provides step-by-step instructions to disassemble the auxiliary pump drive group, which includes removing covers, shafts, gears, seals, and bearings.
2. The assembly instructions then guide reversing the disassembly process, noting the importance of cleanliness and replacing worn parts. Proper bearing installation and alignment of gears and shafts is emphasized.
3. The overall purpose is to repair or replace internal components while preventing contamination of the hydraulic system.
This document provides instructions for removing and installing various fuel system components on a 320C excavator with a 3066 engine. It describes removing the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. Detailed steps and illustrations are provided for each procedure, including required tools and safety precautions.
The document provides instructions for removing and installing a flywheel on a Caterpillar 320E LRR excavator. It describes using guide studs and lifting equipment to safely remove the flywheel which can weigh up to 165 pounds. Technicians are instructed to inspect the flywheel and replace any worn components, and to check for leaks in the crankshaft rear seal before reinstalling the flywheel. Detailed steps and illustrations are provided to complete the process.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Ever been troubled by the blinking sign and didn’t know what to do?
Here’s a handy guide to dashboard symbols so that you’ll never be confused again!
Save them for later and save the trouble!
What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR GKS
Configuration: 320D Log Loader GKS00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1/4(W)
w
2019/11/28
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sis...
3. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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4. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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5. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR GKS
Configuration: 320D Log Loader GKS00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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7. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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8. Illustration 3 g00604792
4. If it is necessary to remove wear sleeve (4) from crankshaft pulley (3), use a suitable
hammer and a suitable chisel. Hold the suitable chisel at right angles to the surface of the
wear sleeve. Tap the wear sleeve in three places. You can remove the wear sleeve once the
tension is released.
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
B 6V-9120 Socket(1)
1
C 1P-0510 Driver Gp 1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Raise the temperature of the wear sleeve. Use Tooling (C) in order to install the wear sleeve
onto the crankshaft pulley.
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9. Illustration 4 g01377941
2. Ensure that baffle plate (5) is oriented, as shown.
Illustration 5 g00604778
3. Position crankshaft pulley (3) onto the engine.
4. Install washer (2) and nut (1). Use Tooling (B) in order to tighten nut (1) to a torque of
707.5 ± 57.5 N·m (522 ± 42 lb ft).
5. Install the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Thu Nov 28 19:07:59 UTC+0800 2019
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR GKS
Configuration: 320D Log Loader GKS00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742689
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
a. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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11. Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
Typical Example
1. Drill three evenly spaced 3.0 mm (0.12 inch) holes in crankshaft front seal (1).
2. Use Tooling (A) in order to remove crankshaft front seal (1). Remove the seal evenly by
alternating the position of Tooling (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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Thu Nov 28 19:08:54 UTC+0800 2019
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR GKS
Configuration: 320D Log Loader GKS00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742692
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00612743
Typical Example
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Use Tooling (A) in order to install new crankshaft front seal (1) in the front housing.
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By:
a. Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR GKS
Configuration: 320D Log Loader GKS00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742863
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g01374732
(1) Fuel injection pump drive gear
(2) Idler gear
(3) Camshaft gear
(4) Crankshaft gear
Note: The No. 1 cylinder is at the top center position when these marks are in alignment.
Note: Ensure that the marks on the timing gears are in alignment.
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16. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
17. Illustration 2 g01374789
1. Remove idler gear bolt (5) and the washer from the idler gear shaft .
2. Remove thrust plate (6) from the idler gear shaft.
Illustration 3 g01374793
3. Remove idler gear (2) from the idler gear shaft.
Illustration 4 g01374804
4. If necessary, use Tooling (B) and a suitable press in order to remove bushing (7) (not
shown) from idler gear (2).
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18. Illustration 5 g01374810
Illustration 6 g01374811
5. The following items are components of Tooling (A).
◦ 9U-6147 Stud (9)
◦ 6V-8231 Nut (10)
◦ 9U-6146 Sleeve Assembly (11)
◦ 8T-4244 Nut (12)
6. Use Tooling (A) in order to remove idler shaft (8) (not shown) from the cylinder block.
Check idler shaft (8) for wear and damage. Replace idler shaft (8), if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
◦ In order to remove camshaft gear (3), refer to Disassembly and Assembly, "Camshaft
- Remove".
◦ In order to remove fuel injection pump gear (1), refer to Disassembly and Assembly,
"Fuel Injection Pump - Remove".
◦ In order to remove the gear from the engine oil pump, refer to Disassembly and
Assembly, "Engine Oil Pump - Remove".
◦ In order to remove crankshaft gear (4), refer to Disassembly and Assembly,
"Crankshaft Gear - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR GKS
Configuration: 320D Log Loader GKS00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02879402
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
a 1p-0510 Driver Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g01374804
1. Use Tooling (A) and a suitable press in order to install a new bushing (7) (not shown), if the
bushing was removed.
Illustration 2 g01374810
2. Lower the temperature of idler shaft (8) . Install idler shaft (8) (not shown) onto the cylinder
block.
Note: When idler shaft (8) is installed, ensure that the oil hole of idler shaft (8) is up.
Illustration 3 g01374827
3. Install idler gear (2) onto idler shaft (8) .
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