The document provides instructions for removing and installing the flywheel and flywheel housing on a Caterpillar 320D excavator engine. It describes using various tools to remove components like the muffler, flywheel, flywheel bolts, and flywheel housing bolts. Detailed illustrations show each step, like installing a lifting bracket and bolts to remove the heavy flywheel. Precautions are provided to keep parts clean and contain fluids.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...xiapokang564341
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...sijipang18046
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator engine. It describes using lifting tools to remove the housing which weighs approximately 29 kg. The procedure involves removing bolts and washers, removing the oil seal with a driver group tool, cleaning the gasket surface, and installing a new gasket. Bolts and washers are then reinstalled to secure the housing on the cylinder block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...hvy7sbkw8e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...fjjkefkksem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...f7usueijdkdmm3e
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and crankshaft rear seal prior to removing the flywheel. The flywheel removal procedure involves using a link bracket and forcing bolts to lift the 50 kg flywheel out of the housing. Reinstallation follows the reverse process, and technicians are advised to clean parts and check for proper installation.
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...xiapokang564341
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...sijipang18046
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator. Key steps include using lifting equipment to remove the housing, which weighs approximately 29 kg. Tools are used to remove the oil seal from the housing and install a new one. When installing, a new gasket must be used and the housing bolted back into place. The flywheel and electric starting motor must be removed and installed as part of the process.
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D excavator engine. It describes using lifting tools to remove the housing which weighs approximately 29 kg. The procedure involves removing bolts and washers, removing the oil seal with a driver group tool, cleaning the gasket surface, and installing a new gasket. Bolts and washers are then reinstalled to secure the housing on the cylinder block.
Caterpillar Cat 320D L Excavator (Prefix JFZ) Service Repair Manual (JFZ00001...hvy7sbkw8e
The document provides instructions for removing and installing the flywheel housing on a Caterpillar 320D excavator. Key steps include:
1. Using lifting equipment, remove the flywheel housing bolts and remove the housing.
2. Use tools to remove the oil seal from the housing.
3. Clean the mating surfaces, install a new gasket on the cylinder block, and re-install the housing using new bolts.
Caterpillar cat 320 d l excavator (prefix phx) service repair manual (phx0000...fjjkefkksem
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using tooling and lifting devices to remove the flywheel and install a replacement. Specific steps include removing mounting bolts and brackets, drilling holes in the rear crankshaft seal before removing it, and checking that the flywheel housing dowels are not damaged during removal and installation. Torques and tools required are listed in tables at the start.
Caterpillar Cat 320D L Excavator (Prefix PHX) Service Repair Manual (PHX00001...f7usueijdkdmm3e
The document provides instructions for removing and installing a flywheel on a Caterpillar 320D L excavator. It describes using various tools to remove components like the muffler, flywheel housing, and crankshaft rear seal prior to removing the flywheel. The flywheel removal procedure involves using a link bracket and forcing bolts to lift the 50 kg flywheel out of the housing. Reinstallation follows the reverse process, and technicians are advised to clean parts and check for proper installation.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...f7usueijdkdmm3e
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the component locations and tooling. Proper safety practices like fluid containment are noted.
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal from the front of the crankshaft. Technicians are advised to keep all parts clean and contain fluids properly during repair work. Removal of the seal prepares the engine for further disassembly or repair of crankshaft components.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning parts, placing the housing in position, and tightening mounting bolts to specified torques. Tools and safety precautions are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes the removal and installation procedures for both Type 1/9RM and Type 2/7BJ engines. The procedures involve removing bolts and nuts, inspecting and replacing gaskets if needed, and reinstalling components in the reverse order of removal while keeping parts clean from contaminants. Diagrams illustrate the components and numbered steps in the procedures.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix MY2) Service Repair ...f7usueijdkdmm3e
The document provides instructions for servicing components of a 308E2CR Mini Hydraulic Excavator engine. It includes procedures for removing and installing components like the exhaust gas recirculation valve, fumes disposal filter, exhaust manifold, and diesel particulate filter. Safety precautions are provided, and the work is to be done in the specified order while applying any recommended lubricants to bolts or studs.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components like hoses and electrical connections, and removing mounting hardware. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual and focuses on a specific model, engine, and component.
This document provides instructions for removing and installing an engine in a 420F2 backhoe loader. It outlines 17 steps for removing the engine, which include disconnecting wiring harnesses, hoses, and other components. It then outlines 17 steps for installing the new engine, which involve connecting all the removed components in reverse order. Tools required include a hydraulic jack and load leveling beam to lift the heavy engine. Safety notices are provided to keep components clean and contain fluids.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the engine block using lifting devices.
2. Inspecting the crankshaft rear seal for leaks before installing a cleaned housing with dowels and bolts, checking alignment with a dial indicator.
3. Reinstalling the flywheel to complete the process.
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. The installation procedure instructs to clean parts, apply retaining compound, and use the link bracket to reinstall the flywheel housing and check that the oil seal is correctly installed.
This service repair manual provides instructions for installing an engine on a 416F2 Backhoe Loader. It details 17 steps for installing the engine, including attaching the engine to a lifting device, aligning and bolting components like the bell housing and flywheel, installing engine mounts and panels, connecting wiring harnesses and lines, and filling fluids. The manual also provides supplemental documents for removing and installing additional engine components like the fuel pump, fuel lines, and fuel injector nozzles.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed and installed using a telescoping magnet, ensuring they are replaced in the original location.
- The camshaft can be removed after other components and installed after cleaning, taking care not to damage lobes or bearings.
- Camshaft bearings are removed and installed using a special tool, aligning the oil hole with the cylinder block.
- The engine oil pan is removed after draining oil, then cleaned and reinstalled using new gaskets and sealant. Proper support of heavy parts is advised.
Caterpillar Cat 307 EXCAVATOR (Prefix 2WM) Service Repair Manual (2WM00001-00...f7usueijdkdmm3e
This document provides instructions for removing and installing pistons, connecting rods, and connecting rod bearings on a 307 excavator. The summary is:
1) Remove the cylinder head, engine oil pump, and piston cooling jets to access the connecting rods. Rotate the crankshaft to position the pistons for removal.
2) Remove the connecting rod caps, bolts or nuts, and bearings to separate the connecting rods from the pistons. Push the pistons and rods out of the cylinder block.
3) Clean all components thoroughly before disassembling and assembling. Lubricate parts with clean engine oil during installation.
This document provides instructions for removing and installing various engine components on a 246 Skid Steer Loader, including:
- Removing and installing the turbocharger
- Removing and installing the exhaust manifold
- Removing the inlet manifold
- Installing the inlet manifold
- Removing and installing inlet and exhaust valve springs
The document includes illustrations and multistep procedures for each component, with notices about keeping parts clean and containing fluids.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like ensuring parts are clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also provided regarding containing fluids and proper fluid disposal.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix TMX) Service Repair ...f7usueijdkdmm3e
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator including the crankshaft front seal, idler gear, housing (front), and valve mechanism cover. The procedures include draining fluids, loosening bolts, using specialized tools, cleaning surfaces, applying sealant, and tightening bolts to specified torques.
This document provides instructions for removing and installing exhaust manifolds, inlet and exhaust valves, and inlet and exhaust valve springs on Caterpillar 249D compact track loaders. The procedures describe using various tools to compress springs, remove bolts and nuts, and install new gaskets. Safety notices are included to warn technicians to keep parts clean, plug openings, and wear protective equipment when working with compressed springs.
This service repair manual provides instructions for removing and installing the fuel injection pump on Caterpillar 3054 engines. The document outlines the required tools and steps to:
1) Remove the fuel injection pump by loosening locking screws, aligning timing holes, and removing mounting bolts and nuts.
2) Install the fuel injection pump by checking and installing o-rings, aligning timing marks, inserting timing pins, and tightening mounting hardware while ensuring proper timing.
3) The process involves precautions like keeping parts clean, containing fluids, and setting the engine to top dead center for timing.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It includes a list of required tools and step-by-step procedures with illustrations. The procedures describe using lifting devices and installer tools to remove and position the heavy flywheel and housing assembly, as well as cleaning, lubricating, and torquing components to the specified values.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual (C3R0000...f7usueijdkdmm3e
The document provides instructions for removing and installing a unit injector hydraulic pump on a 322C FM EXCAVATOR C3R powered by a 3126B engine. The removal procedure involves disconnecting hoses and lines, removing bolts, and taking off the pump. The installation procedure specifies lubricating seals, installing bolts, reconnecting lines and hoses, and ensuring connections are secure. Separate sections provide instructions for disassembling and assembling a turbocharger on the same engine model.
This document provides instructions for removing and installing a flywheel housing on a 416C Backhoe Loader with a 3054 engine. It describes using lifting brackets and removing mounting bolts to detach the housing. Cleaning surfaces and replacing seals is emphasized. Diagrams illustrate the component locations and tooling. Proper safety practices like fluid containment are noted.
This document provides instructions for removing the crankshaft front seal from a Caterpillar C6.4 engine. The procedure involves using a slide hammer puller tool to remove the seal from the front of the crankshaft. Technicians are advised to keep all parts clean and contain fluids properly during repair work. Removal of the seal prepares the engine for further disassembly or repair of crankshaft components.
This document provides instructions for removing and installing the flywheel housing on a Caterpillar 3054 engine. The removal procedure involves removing mounting bolts from the top and bottom of the housing and using lifting tools to detach the housing from the cylinder block. The installation procedure specifies cleaning parts, placing the housing in position, and tightening mounting bolts to specified torques. Tools and safety precautions are also listed.
This document provides instructions for removing and installing exhaust manifolds and inlet manifolds on Caterpillar 3054 engines. It describes the removal and installation procedures for both Type 1/9RM and Type 2/7BJ engines. The procedures involve removing bolts and nuts, inspecting and replacing gaskets if needed, and reinstalling components in the reverse order of removal while keeping parts clean from contaminants. Diagrams illustrate the components and numbered steps in the procedures.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix MY2) Service Repair ...f7usueijdkdmm3e
The document provides instructions for servicing components of a 308E2CR Mini Hydraulic Excavator engine. It includes procedures for removing and installing components like the exhaust gas recirculation valve, fumes disposal filter, exhaust manifold, and diesel particulate filter. Safety precautions are provided, and the work is to be done in the specified order while applying any recommended lubricants to bolts or studs.
This document provides instructions for removing and installing an engine from a 420F2 backhoe loader. It outlines 19 steps to remove the engine, which includes draining fluids, disconnecting various components like hoses and electrical connections, and removing mounting hardware. It then describes 19 steps to install the engine in reverse order, including filling fluids and reconnecting all components. The document is part of a service repair manual and focuses on a specific model, engine, and component.
This document provides instructions for removing and installing an engine in a 420F2 backhoe loader. It outlines 17 steps for removing the engine, which include disconnecting wiring harnesses, hoses, and other components. It then outlines 17 steps for installing the new engine, which involve connecting all the removed components in reverse order. Tools required include a hydraulic jack and load leveling beam to lift the heavy engine. Safety notices are provided to keep components clean and contain fluids.
The document provides instructions for removing and installing a crankshaft rear seal on a Caterpillar 3054C engine. It describes using guide bolts and a link bracket to support the flywheel during removal. The crankshaft rear seal is non-serviceable and must be replaced with the housing assembly. The new seal assembly is installed with a plastic sleeve to protect the seal lip and set screws are used to secure it to the cylinder block.
The document provides instructions for removing and installing a flywheel housing on a 422E Backhoe Loader. Key steps include:
1. Removing the flywheel, bolts, and lifting the housing off the engine block using lifting devices.
2. Inspecting the crankshaft rear seal for leaks before installing a cleaned housing with dowels and bolts, checking alignment with a dial indicator.
3. Reinstalling the flywheel to complete the process.
The document provides instructions for removing and installing a flywheel housing on a 320D L excavator. The removal procedure involves using a link bracket and lifting device to remove the flywheel housing after removing bolts and washers. The installation procedure instructs to clean parts, apply retaining compound, and use the link bracket to reinstall the flywheel housing and check that the oil seal is correctly installed.
This service repair manual provides instructions for installing an engine on a 416F2 Backhoe Loader. It details 17 steps for installing the engine, including attaching the engine to a lifting device, aligning and bolting components like the bell housing and flywheel, installing engine mounts and panels, connecting wiring harnesses and lines, and filling fluids. The manual also provides supplemental documents for removing and installing additional engine components like the fuel pump, fuel lines, and fuel injector nozzles.
This document provides instructions for removing and installing various engine components on a Caterpillar 3054C engine, including:
- Lifters can be removed and installed using a telescoping magnet, ensuring they are replaced in the original location.
- The camshaft can be removed after other components and installed after cleaning, taking care not to damage lobes or bearings.
- Camshaft bearings are removed and installed using a special tool, aligning the oil hole with the cylinder block.
- The engine oil pan is removed after draining oil, then cleaned and reinstalled using new gaskets and sealant. Proper support of heavy parts is advised.
Caterpillar Cat 307 EXCAVATOR (Prefix 2WM) Service Repair Manual (2WM00001-00...f7usueijdkdmm3e
This document provides instructions for removing and installing pistons, connecting rods, and connecting rod bearings on a 307 excavator. The summary is:
1) Remove the cylinder head, engine oil pump, and piston cooling jets to access the connecting rods. Rotate the crankshaft to position the pistons for removal.
2) Remove the connecting rod caps, bolts or nuts, and bearings to separate the connecting rods from the pistons. Push the pistons and rods out of the cylinder block.
3) Clean all components thoroughly before disassembling and assembling. Lubricate parts with clean engine oil during installation.
This document provides instructions for removing and installing various engine components on a 246 Skid Steer Loader, including:
- Removing and installing the turbocharger
- Removing and installing the exhaust manifold
- Removing the inlet manifold
- Installing the inlet manifold
- Removing and installing inlet and exhaust valve springs
The document includes illustrations and multistep procedures for each component, with notices about keeping parts clean and containing fluids.
This document provides instructions for servicing components of a 246D Skid Steer Loader powered by a C3.3B engine. It includes procedures for removing and installing the crankshaft rear seal and wear sleeve, flywheel housing, crankshaft pulley, crankshaft front seal, and idler gear. The procedures note important steps like ensuring parts are clean, applying lubricants, using the proper tools, and torquing fasteners to the specified values. Cautions are also provided regarding containing fluids and proper fluid disposal.
Caterpillar Cat 308E2CR Mini Hydraulic Excavator (Prefix TMX) Service Repair ...f7usueijdkdmm3e
The document provides instructions for removing and installing various engine components on a 308E2CR Mini Hydraulic Excavator including the crankshaft front seal, idler gear, housing (front), and valve mechanism cover. The procedures include draining fluids, loosening bolts, using specialized tools, cleaning surfaces, applying sealant, and tightening bolts to specified torques.
This document provides instructions for removing and installing exhaust manifolds, inlet and exhaust valves, and inlet and exhaust valve springs on Caterpillar 249D compact track loaders. The procedures describe using various tools to compress springs, remove bolts and nuts, and install new gaskets. Safety notices are included to warn technicians to keep parts clean, plug openings, and wear protective equipment when working with compressed springs.
This service repair manual provides instructions for removing and installing the fuel injection pump on Caterpillar 3054 engines. The document outlines the required tools and steps to:
1) Remove the fuel injection pump by loosening locking screws, aligning timing holes, and removing mounting bolts and nuts.
2) Install the fuel injection pump by checking and installing o-rings, aligning timing marks, inserting timing pins, and tightening mounting hardware while ensuring proper timing.
3) The process involves precautions like keeping parts clean, containing fluids, and setting the engine to top dead center for timing.
This document provides instructions for removing and installing the flywheel and crankshaft rear seal on a Caterpillar 3054 engine. It includes a list of required tools and step-by-step procedures with illustrations. The procedures describe using lifting devices and installer tools to remove and position the heavy flywheel and housing assembly, as well as cleaning, lubricating, and torquing components to the specified values.
Top-Quality AC Service for Mini Cooper Optimal Cooling PerformanceMotor Haus
Ensure your Mini Cooper stays cool and comfortable with our top-quality AC service. Our expert technicians provide comprehensive maintenance, repairs, and performance optimization, guaranteeing reliable cooling and peak efficiency. Trust us for quick, professional service that keeps your Mini Cooper's air conditioning system in top condition, ensuring a pleasant driving experience year-round.
Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02743771
Flywheel - Remove
SMCS - 1156-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B Forcing bolts M16 - 2 by 120 mm 2
Start By:
a. Remove the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
b. Remove the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g01374966
1. Remove muffler brackets (1).
Illustration 2 g01374968
Illustration 3 g01374970
2. Remove bolts (2).
3. Install Tooling (A) and a suitable lifting device onto flywheel (3).
4. Use Tooling (B) in order to remove flywheel (3) out of the housing. The weight of flywheel
(3) is approximately 50 kg (110 lb).
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4. 5. Perform the following procedure in order to remove the flywheel ring gear.
Illustration 4 g01374977
Typical Example
a. Place flywheel (3) and ring gear (4) on suitable cribbing.
Note: Mark the orientation of ring gear (4) on flywheel (3) for assembly purposes.
Always wear protective gloves when handling parts that have been
heated.
b. Raise the temperature of ring gear (4) uniformly.
c. Remove the ring gear (4) by tapping ring gear (4) all the way around flywheel (3).
d. Reposition flywheel (3) in order to remove ring gear (4).
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 21:59:29 UTC+0800 2019
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5. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02744399
Flywheel - Install
SMCS - 1156-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Always wear protective gloves when handling parts that have been
heated.
1. Perform the following procedure, if the ring gear was removed from the flywheel:
a. Raise the temperature of the ring gear 149 °C (300 °F).
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6. b. Use a suitable press in order to install the ring gear onto the flywheel.
Note: Prior to the installation of the flywheel, refer to Specifications, "Flywheel" for
information on checking the flywheel assembly for flatness.
Illustration 1 g01374993
2. Install Tooling (A) and a suitable lifting device onto flywheel (3).
3. Install flywheel (3). The weight of flywheel (3) is approximately 50 kg (110 lb).
Illustration 2 g01374968
4. Install bolts (2) in order to secure flywheel (3) onto the crankshaft. Tighten bolts (2) to a
torque of 83 ± 5 N·m (61 ± 4 lb ft).
5. Remove Tooling (A) from flywheel (3).
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7. Illustration 3 g01374966
6. Install muffler brackets (1).
7. Check the flywheel runout. Refer to Testing and Adjusting, "Flywheel Housing - Inspect"
for more information on flywheel runout.
End By:
a. Install the muffler. Refer to Disassembly and Assembly, "Muffler - Remove and Install".
b. Install the crankshaft position sensor. Refer to Disassembly and Assembly, "Crankshaft
Position Sensor - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:00:25 UTC+0800 2019
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8. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01135944
Crankshaft Rear Seal - Remove
SMCS - 1161-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
B
5P-7312 Seal Distorter 1
5P-7338 Distorter Ring 2
Start By:
a. Remove the flywheel. Refer to Disassembly and Assembly, "Flywheel - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting, and repair
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9. of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Dealer Service Tool
Catalog" for tools and supplies suitable to collect and contain fluids on
Cat products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00604840
Note: If the oil seal shows a sign of oil leaks, remove the wear sleeve and the oil seal.
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft rear seal (1).
2. Use Tool (A) to remove the crankshaft rear seal.
Illustration 2 g00604844
3. Use Tool (B) to remove the wear sleeve (2) (not shown) from the rear of the crankshaft.
Note: When you are removing the wear sleeve, take extreme care not to damage the
crankshaft.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i01615317
Crankshaft Rear Seal - Install
SMCS - 1161-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
9U-6169 Installer 1
9U-6171 Locator 1
9U-6172 Bolt 2
5P-8247 Hard Washer 1
6V-3303 Bolt 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. To install a new wear sleeve that is complete with a seal, use 169-5464 Quick Cure Primer
to clean the outer diameter of the crankshaft and the inside diameter of the wear sleeve.
Apply 4C-9507 Retaining Compound to the faces of all the mating parts.
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11. Illustration 1 g00604874
2. Install a new wear sleeve that is complete with a seal (1) (not shown) with Tool (A), as
follows:
Illustration 2 g00604875
a. Install 9U-6171 Locator (3) onto the crankshaft with 9U-6172 Bolt (4).
b. Put the new wear sleeve that is complete with a seal in 9U-6169 Installer (2).
c. Put 6V-3303 Bolt (6) through 5P-8247 Hard Washer (5) and 9U-6169 Installer (2)
and thread into 9U-6171 Locator (3).
d. Push the wear sleeve that is complete with a seal onto the crankshaft until 9U-6169
Installer (2) bottoms out.
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12. Illustration 3 g00604874
e. Remove Tool (A) and check crankshaft rear seal (1) (not shown) for correct
installation.
End By:
a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i02742697
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
a. Remove the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
b. Remove the flywheel and ring gear. Refer to Disassembly and Assembly, "Flywheel -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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14. Illustration 1 g01374571
1. Install Tooling (A), and a suitable lifting device onto flywheel housing (3).
2. Remove bolts (2) and the washers that secure flywheel housing (3) to the cylinder block.
3. Remove flywheel housing (3). The weight of flywheel (3) is approximately 29 kg (65 lb).
4. Remove gasket (1) (not shown).
Illustration 2 g01374572
5. Use Tooling (B) in order to remove the oil seal (4) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
NOTICE
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15. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
16. Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g01374614
1. Use Tooling (B) in order to install the oil seal (4) (not shown).
Illustration 4 g01374571
2. Check the condition of two dowels (not shown). If dowels are damaged, use new parts for
replacement.
3. Clean old gasket (1) (not shown) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
4. Place flywheel housing (3) in position on the cylinder block.
5. Install the washers and bolts (2) in order to secure flywheel housing (3) to the cylinder
block.
6. Remove Tooling (A).
End By:
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17. a. Install the flywheel. Refer to Disassembly and Assembly, "Flywheel - Install".
b. Install the electric starting motor. Refer to Disassembly and Assembly, "Electric Starting
Motor- Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Fri Nov 29 22:03:13 UTC+0800 2019
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18. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320D EXCAVATOR JFZ
Configuration: 320D & 320D L Excavators JFZ00001-UP (MACHINE) POWERED BY C6.4 Engine
Disassembly and Assembly
C6.4 Engine for Caterpillar Built Machines
Media Number -KENR8106-09 Publication Date -01/10/2017 Date Updated -18/10/2017
i06790404
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket(1)
1
(1)
Tooling (B) is a 46 mm socket.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
1. Remove the belt. Refer to Operation and Maintenance Manual, "Belt -
Inspect/Adjust/Replace".
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19. Illustration 1 g00604778
2. Use Tooling (B) in order to remove nut (1) and washer (2) from the threaded end of the
crankshaft.
Illustration 2 g00604784
3. Use Tooling (A) in order to remove crankshaft pulley (3) from the engine.
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