This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator. The instructions covered include:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing the crankshaft front seal.
- Removing the idler gear from the front gear group.
- Installing the idler gear.
The document provides detailed step-by-step instructions accompanied by illustrations. Safety and cleaning notes are also included.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...dikdkskmdm
The document provides instructions for installing a crankshaft rear seal on a 320L excavator model. It describes using a seal installer tool and locator bolt to push the new wear sleeve with seal onto the crankshaft. It also describes installing a flywheel housing and removing/installing the crankshaft pulley and front seal.
Caterpillar cat 320 l track type excavator (prefix 9kk) service repair manual...dikdkskmdm
The document provides instructions for installing a crankshaft rear seal on a 320L excavator model. It describes using a seal installer tool and locator bolt to push the new wear sleeve with seal onto the crankshaft. It also describes installing a flywheel housing by cleaning surfaces, installing a new gasket, and securing with bolts. Finally, it explains removing and installing a crankshaft pulley using puller tools and tightening the nut to the specified torque.
Caterpillar cat 320 l track type excavator (prefix 9kk) service repair manual...fjjskekdm
The document provides instructions for installing a crankshaft rear seal on a 320L excavator model. It describes using a seal installer tool and locator bolt to push the new wear sleeve with seal onto the crankshaft. It also describes installing a flywheel housing by cleaning surfaces, installing a new gasket and bolts, and installing an oil seal with another tool. Finally, it describes removing and installing a crankshaft pulley by using puller and installer tools and cleaning/lubricating mating parts of a new crankshaft front seal.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...cdfzxs
The document provides instructions for removing and installing the idler gear of an excavator engine.
1) Remove the bolt and washer from the idler gear shaft. Remove the thrust plate from the shaft.
2) Use a puller tool to remove the idler gear from the shaft.
3) To install the idler gear, align timing marks between gears and slide the idler gear onto the shaft. Install the thrust plate and bolt.
Caterpillar cat 320 l track type excavator (prefix 9kk) service repair manual...cdfzxs
The document provides instructions for removing and installing the idler gear of an excavator engine. It begins by noting the required tools and importance of alignment marks. The removal procedure instructs to remove the idler gear bolt and washer, then remove the thrust plate from the idler gear shaft. Tooling is then used to pull the idler gear off the shaft. The installation procedure is not shown, but presumably involves reversing the removal steps.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...fjsekdhjenmdn
The document provides instructions for removing and installing the idler gear of an excavator engine. It begins by noting the required tools and importance of alignment marks. The removal procedure instructs to remove the idler gear bolt and washer, then remove the thrust plate from the idler gear shaft. Tooling is then used to pull the idler gear off the shaft. The installation procedure is not shown, but presumably involves reversing the removal steps.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...fjjskekdm
The document provides instructions for installing a crankshaft rear seal on a 320L excavator model. It describes using a seal installer tool and locator bolt to push the new wear sleeve with seal onto the crankshaft. It also describes installing a flywheel housing and removing/installing a crankshaft pulley and front seal.
Caterpillar cat 320 l track type excavator (prefix 9kk) service repair manual...fjsekdhjenmdn
The document provides instructions for removing and installing the idler gear of an excavator engine. It begins by noting the required tools and importance of alignment marks. The removal procedure instructs to remove the idler gear bolt and washer, then remove the thrust plate from the idler gear shaft. Tooling is then used to pull the idler gear off the shaft. The installation procedure is not shown, but presumably involves reversing the removal steps.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...dikdkskmdm
The document provides instructions for installing a crankshaft rear seal on a 320L excavator model. It describes using a seal installer tool and locator bolt to push the new wear sleeve with seal onto the crankshaft. It also describes installing a flywheel housing and removing/installing the crankshaft pulley and front seal.
Caterpillar cat 320 l track type excavator (prefix 9kk) service repair manual...dikdkskmdm
The document provides instructions for installing a crankshaft rear seal on a 320L excavator model. It describes using a seal installer tool and locator bolt to push the new wear sleeve with seal onto the crankshaft. It also describes installing a flywheel housing by cleaning surfaces, installing a new gasket, and securing with bolts. Finally, it explains removing and installing a crankshaft pulley using puller tools and tightening the nut to the specified torque.
Caterpillar cat 320 l track type excavator (prefix 9kk) service repair manual...fjjskekdm
The document provides instructions for installing a crankshaft rear seal on a 320L excavator model. It describes using a seal installer tool and locator bolt to push the new wear sleeve with seal onto the crankshaft. It also describes installing a flywheel housing by cleaning surfaces, installing a new gasket and bolts, and installing an oil seal with another tool. Finally, it describes removing and installing a crankshaft pulley by using puller and installer tools and cleaning/lubricating mating parts of a new crankshaft front seal.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...cdfzxs
The document provides instructions for removing and installing the idler gear of an excavator engine.
1) Remove the bolt and washer from the idler gear shaft. Remove the thrust plate from the shaft.
2) Use a puller tool to remove the idler gear from the shaft.
3) To install the idler gear, align timing marks between gears and slide the idler gear onto the shaft. Install the thrust plate and bolt.
Caterpillar cat 320 l track type excavator (prefix 9kk) service repair manual...cdfzxs
The document provides instructions for removing and installing the idler gear of an excavator engine. It begins by noting the required tools and importance of alignment marks. The removal procedure instructs to remove the idler gear bolt and washer, then remove the thrust plate from the idler gear shaft. Tooling is then used to pull the idler gear off the shaft. The installation procedure is not shown, but presumably involves reversing the removal steps.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...fjsekdhjenmdn
The document provides instructions for removing and installing the idler gear of an excavator engine. It begins by noting the required tools and importance of alignment marks. The removal procedure instructs to remove the idler gear bolt and washer, then remove the thrust plate from the idler gear shaft. Tooling is then used to pull the idler gear off the shaft. The installation procedure is not shown, but presumably involves reversing the removal steps.
Caterpillar cat 320 track type excavator (prefix 9 kk) service repair manual ...fjjskekdm
The document provides instructions for installing a crankshaft rear seal on a 320L excavator model. It describes using a seal installer tool and locator bolt to push the new wear sleeve with seal onto the crankshaft. It also describes installing a flywheel housing and removing/installing a crankshaft pulley and front seal.
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This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1. Removing and installing the flywheel housing.
2. Removing and installing the crankshaft pulley.
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This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar cat 320 c lu 320clu excavator (prefix pac) service repair manual ...fhsjejfksemm
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing the idler gear from the front gear group.
6) Installing the idler gear in the front gear group.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...fusjekkdmdmd2w
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...fusjekkdmdmd2w
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1. Removing and installing the flywheel housing, which involves removing bolts and installing a new gasket.
2. Removing the crankshaft pulley using pullers and installing it by tightening a nut.
3. Removing the crankshaft front seal by drilling holes and pulling it out, and installing a new one using an installer tool.
4. Procedures for removing the idler gear in the front gear group by aligning timing marks and using a puller tool.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...ufjskmdmdmed
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...ufjskmdmdmed
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing the idler gear from the front gear group.
6) Installing the idler gear in the front gear group.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...zoat27912076
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...zoat27912076
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing the idler gear from the front gear group.
6) Installing the idler gear in the front gear group.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual Instant D...udjkskdmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1. Removing and installing the flywheel housing.
2. Removing and installing the crankshaft pulley.
3. Removing the crankshaft front seal.
4. Installing a new crankshaft front seal.
5. Removing the idler gear from the front gear group.
6. Installing the idler gear in the front gear group.
Caterpillar Cat 320C LU Excavator (Prefix PAC) Service Repair Manual Instant ...udjkskdmmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...fujskekdjdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1. Removing and installing the flywheel housing.
2. Removing and installing the crankshaft pulley.
3. Removing the crankshaft front seal.
4. Installing a new crankshaft front seal.
5. Removing the idler gear from the front gear group.
6. Installing the idler gear in the front gear group.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...fujskekdjdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing just the idler gear from the front gear group.
The document contains detailed steps, illustrations, and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...gvxq62414225
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing the idler gear from the front gear group.
6) Installing the idler gear in the front gear group.
Caterpillar Cat 320C U Excavator (Prefix PAC) Service Repair Manual (PAC00001...gvxq62414225
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator, including:
1) Removing and installing the flywheel housing.
2) Removing and installing the crankshaft pulley.
3) Removing the crankshaft front seal.
4) Installing a new crankshaft front seal.
5) Removing the idler gear from the front gear group.
6) Installing the idler gear in the front gear group.
Caterpillar Cat 320C S 320CS Excavator (Prefix BCN) Service Repair Manual (BC...wenxian17880
This document provides instructions for removing and installing various fuel system components on a 320C excavator model powered by a 3066 engine. The components include the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. The procedures describe disconnecting fuel lines, removing mounting hardware, and ensuring openings are plugged to prevent contamination. Special tools may be required and safety precautions are noted.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...wenxian17880
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
- Instructions reference other documents for removing additional gears.
The document provides instructions for disassembling and assembling the travel motor of a 320C excavator. It lists 28 steps for disassembling the travel motor into individual components such as the piston guide, pistons, springs, seals, bearings, and housing. It also warns of safety hazards like released spring forces. The assembly procedure is not described but refers to assembling the components in reverse order of disassembly. Proper cleaning and installation of new seals is emphasized to prevent contamination of hydraulic components.
This document provides instructions for removing and installing various engine components on Caterpillar 320C excavators, including the flywheel, crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures describe using various tools to remove and install each part, providing illustrations to supplement the text instructions. Safety notices are included to handle parts carefully and contain fluids.
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Caterpillar Cat 320C S 320CS Excavator (Prefix BCN) Service Repair Manual (BC...wenxian17880
This document provides instructions for removing and installing various fuel system components on a 320C excavator model powered by a 3066 engine. The components include the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. The procedures describe disconnecting fuel lines, removing mounting hardware, and ensuring openings are plugged to prevent contamination. Special tools may be required and safety precautions are noted.
Caterpillar Cat 320C LU 320CLU Excavator (Prefix PAC) Service Repair Manual (...wenxian17880
This document provides instructions for removing and installing various engine components on a Caterpillar 320C excavator engine, including:
- Removing and installing the flywheel housing.
- Removing and installing the crankshaft pulley.
- Removing the crankshaft front seal.
- Installing a new crankshaft front seal.
- Removing the idler gear from the front gear group.
- Instructions reference other documents for removing additional gears.
The document provides instructions for disassembling and assembling the travel motor of a 320C excavator. It lists 28 steps for disassembling the travel motor into individual components such as the piston guide, pistons, springs, seals, bearings, and housing. It also warns of safety hazards like released spring forces. The assembly procedure is not described but refers to assembling the components in reverse order of disassembly. Proper cleaning and installation of new seals is emphasized to prevent contamination of hydraulic components.
This document provides instructions for removing and installing various engine components on Caterpillar 320C excavators, including the flywheel, crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures describe using various tools to remove and install each part, providing illustrations to supplement the text instructions. Safety notices are included to handle parts carefully and contain fluids.
This document provides instructions for removing and installing the engine oil pump on a Caterpillar 320C LN excavator. It outlines 10 steps to remove the pump, including removing the front housing, cover, gears, seals and spindle. It then outlines 8 steps to install the pump, including heating components, installing seals, gears and the cover. Safety notices are provided regarding keeping components clean and containing fluids.
The document provides instructions for disassembling a swing drive. The steps include:
1. Removing various gears, shafts, washers, and bearings from within the swing drive assembly.
2. Using retaining ring pliers and a driver group to remove retaining rings and pins.
3. Pressing out bearings, seals, and a shaft from the swing drive housing.
4. Removing a ring gear, carrier assembly, and cage from the housing.
The purpose is to fully disassemble the swing drive for repair or replacement of parts. Cleanliness is emphasized to prevent contamination of hydraulic components.
This document provides instructions for removing and installing the fuel filter base and fuel injection lines on a Caterpillar 320C excavator with a 3066 engine. The summary is:
1. The removal procedure describes disconnecting the fuel lines from the fuel filter base and filter, and removing two bolts to take off the base.
2. The installation procedure outlines reconnecting the fuel lines to the base and filter, and securing the base with two bolts.
3. Removing the fuel injection lines involves disconnecting them from the nozzles and pump, and removing mounting bolts and clamps. Installation is the reverse of removal.
Caterpillar Cat 320C L Excavator (Prefix JTG) Service Repair Manual (JTG00001...wenxian17880
The document provides instructions for disassembling and assembling the travel motor of a 320C excavator. It lists 28 steps for disassembling the travel motor into individual components. This includes removing bolts, seals, plates, springs, pistons, and bearings. Cleanliness is emphasized to prevent contamination. The document then lists the assembly procedure, but does not provide the specific steps, instead stating to reverse the disassembly process. Proper torque values and identification marks are recommended for correct reassembly.
Caterpillar Cat 320C L Excavator (Prefix DBG) Service Repair Manual (DBG00001...wenxian17880
This document provides instructions for removing and installing various engine components on Caterpillar 320C excavators, including the flywheel, crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures describe using various tools to remove and install each part, providing illustrations to supplement the text instructions. Safety and contamination prevention notices are also included.
Caterpillar Cat 320C L 320CL Excavator (Prefix RAW) Service Repair Manual (RA...wenxian17880
1. The document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
2. The procedures describe using various tools to remove parts and installing replacement parts, taking care to keep parts clean and apply retaining compounds as needed.
3. Safety notices are provided to contain fluids and wear protective gloves when handling hot parts.
Caterpillar Cat 320C L 320CL Excavator (Prefix HKT) Service Repair Manual (HK...wenxian17880
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
Caterpillar Cat 320C L 320CL Excavator (Prefix BCN) Service Repair Manual (BC...wenxian17880
This document provides instructions for removing and installing various fuel system components on a 320C excavator model powered by a 3066 engine. The components include the fuel filter base, fuel injection lines, fuel injection nozzles, fuel shutoff solenoid, and fuel injection pump. The procedures describe disconnecting fuel lines, removing mounting hardware, and ensuring openings are plugged to prevent contamination. Tools required are also listed.
1. The document provides instructions for removing and installing various engine components on Caterpillar 320C and 320C L excavators, including the flywheel, crankshaft rear seal, flywheel housing, and crankshaft pulley.
2. The procedures describe using various tools to remove parts and installing replacement parts, taking care to keep parts clean and applying retaining compounds as specified.
3. Detailed illustrations accompany each procedure to show the component locations and installation/removal steps.
The document provides instructions for removing and disassembling a travel motor from an excavator model 320C. It involves draining oil, removing bolts and hoses, lifting the motor out using threaded rods and a lifting device, and then disassembling internal components like the head, spool, springs, seals and pistons using various specialty tools. Cleanliness is emphasized to prevent contamination of hydraulic components during disassembly and reassembly.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension and placing a block under the track.
The document provides installation instructions for auxiliary control valves F1, F4, F2, and F3 on an excavator model 320C. It involves connecting pilot lines, hoses, electrical connectors, and mounting the control valves. Tools like a vacuum cap are used to minimize hydraulic fluid leakage during installation. High efficiency hydraulic filters are installed before filling the tank and swing drive with clean hydraulic oil.
This document provides instructions for removing and installing fuel injection lines, nozzles, and pumps on a Caterpillar 3066 engine. It describes disconnecting the lines from the fuel injection pump, nozzles, and manifold. It also details using puller tools to remove nozzles and ensuring caps are used to prevent contamination. Proper alignment of parts and torquing of bolts is emphasized during installation.
This document provides instructions for removing and installing various fuel system components on a Caterpillar 320C excavator engine, including:
- Removing and installing the fuel filter base.
- Removing and installing the fuel injection lines.
- Removing the fuel injection nozzles.
- Installing the fuel injection nozzles.
- Removing and installing the fuel shutoff solenoid.
- Removing the fuel injection pump.
The procedures provide detailed steps for disconnecting fuel lines, removing mounting hardware, and ensuring openings are capped to prevent contamination. Required tools are listed for each job. Safety notices emphasize keeping parts clean and containing fluids.
The document provides instructions for disassembling a swing drive. The steps include:
1. Removing various gears, shafts, washers, and bearings from within the swing drive assembly.
2. Using retaining ring pliers and a driver group to remove retaining rings and pins.
3. Pressing out bearings and seals from the swing drive housing.
4. Marking the swing drive location prior to removal for installation purposes.
This document provides instructions for removing and installing various engine components on Caterpillar 320C excavators, including the flywheel, crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The procedures describe using various tools to remove and install each part, providing illustrations to supplement the text instructions. Safety and contamination prevention notices are also included.
How To Fix The Key Not Detected Issue In Mercedes CarsIntegrity Motorcar
Experiencing a "Key Not Detected" problem in your Mercedes? Don’t take it for granted. Go through this presentation to find out the exact nature of the issue you are dealing with. Have your vehicle checked by a certified professional if necessary.
Comprehensive program for Agricultural Finance, the Automotive Sector, and Empowerment . We will define the full scope and provide a detailed two-week plan for identifying strategic partners in each area within Limpopo, including target areas.:
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Women and Youth are encouraged to apply even if you don't fall in those sectors.
Things to remember while upgrading the brakes of your carjennifermiller8137
Upgrading the brakes of your car? Keep these things in mind before doing so. Additionally, start using an OBD 2 GPS tracker so that you never miss a vehicle maintenance appointment. On top of this, a car GPS tracker will also let you master good driving habits that will let you increase the operational life of your car’s brakes.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
What Are The Immediate Steps To Take When The VW Temperature Light Starts Fla...Import Motorworks
Learn how to respond when the red temperature light flashes in your VW with this presentation. From checking coolant levels to seeking professional help, follow these steps promptly to prevent engine damage and ensure safety on the road.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
aesthetics, safety and practicality. Whether you see the car as a whole or step
closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Your VW's camshaft position sensor is crucial for engine performance. Signs of failure include engine misfires, difficulty starting, stalling at low speeds, reduced fuel efficiency, and the check engine light. Prompt inspection and replacement can prevent further damage and keep your VW running smoothly.
What Could Cause The Headlights On Your Porsche 911 To Stop WorkingLancer Service
Discover why your Porsche 911 headlights might flicker out unexpectedly. From aging bulbs to electrical gremlins and moisture mishaps, we're delving into the reasons behind the blackout. Stay tuned to illuminate the road ahead and ensure your lights shine bright for safer journeys.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR PAC
Configuration: 320C U & 320C LU Excavators PAC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i05421135
Flywheel Housing - Remove and Install
SMCS - 1157-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the electric starting motor.
B. Remove the flywheel and ring gear.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00605593
1. Install Tooling (A) , a strap, and a suitable lifting device onto flywheel housing (2) .
2. Remove bolts (1) and the washers that secure flywheel housing (2) to the cylinder block.
Note: Identify the four shorter bolts for later installation into the flywheel housing.
3. Remove flywheel housing (2) . The weight of the flywheel is approximately.29 kg (65 lb).
4. Check oil seal (3) for serviceability. If necessary, replace the oil seal and crankshaft wear
sleeve.
Illustration 2 g00605601
5. Use Tooling (B) in order to remove the oil seal (3) (not shown).
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1
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5. B 9U-6170 Installer Gp 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 3 g00605593
1. Clean old gasket material (4) from the mating surfaces of the cylinder block and the
flywheel housing. Install a new gasket on the cylinder block.
2. Place flywheel housing (2) in position on the cylinder block.
3. Install the washers and bolts (1) in order to secure flywheel housing (2) to the cylinder
block.
4. Use Tooling (B) in order to install the oil seal (3) , and the crankshaft wear sleeve (not
shown).
End By:
a. Install the flywheel.
b. Install the electric starting motor.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR PAC
Configuration: 320C U & 320C LU Excavators PAC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01578488
Crankshaft Pulley - Remove and Install
SMCS - 1205-010
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2321 Combination Puller 1
B 6V-9120 Socket (1)
1
( 1 )
Tool (B) is a 46 mm socket.
Start By:
A. Remove the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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7. Illustration 1 g00604778
1. Use Tool (B) to remove nut (1) and washer (2) from the threaded end of the crankshaft.
Illustration 2 g00604784
2. Use Tool (A) to remove crankshaft pulley (3) from the engine.
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8. Illustration 3 g00604792
3. If it is necessary to remove the wear sleeve (4) from the crankshaft pulley (3), use a hammer
and a chisel. Hold the chisel at right angles to the surface of the wear sleeve. Tap the wear
sleeve in three places. You can remove the wear sleeve once the tension is released.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 4 g00604778
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9. 1. Put crankshaft pulley (3) in position on the engine.
2. Install washer (2) and nut (1). Use Tool (B) to tighten nut (1) to a torque of 490 ± 10 N·m
(361 ± 7 lb ft).
End By: Install the V-belts. Refer to Disassembly and Assembly, "V-Belts - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR PAC
Configuration: 320C U & 320C LU Excavators PAC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01131366
Crankshaft Front Seal - Remove
SMCS - 1160-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7600 Slide Hammer Puller 1
Start By:
A. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
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11. Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00529162
1. Drill three evenly spaced 3 mm (0.12 inch) holes in crankshaft front seal (1) .
2. Use Tool (A) and remove crankshaft front seal (1). Remove the seal evenly by alternating
the position of Tool (A) from hole to hole.
Note: Do not damage the flange of the crankshaft during the removal process for the
crankshaft front seal.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
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12. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR PAC
Configuration: 320C U & 320C LU Excavators PAC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i02080454
Crankshaft Front Seal - Install
SMCS - 1160-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6180 Front Seal Installer 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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13. Illustration 1 g00612743
1. Clean the faces of all the mating parts. Apply a thin coat of clean engine oil to a new
crankshaft front seal.
2. Install new crankshaft front seal (1) in the front housing with Tool (A) .
3. Remove Tooling (A) and check crankshaft front seal (1) for correct installation.
4. Apply clean engine oil to the face of the crankshaft pulley that will be in contact with the
new crankshaft front seal.
End By: Install the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 29 21:35:40 UTC+0800 2019
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14. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR PAC
Configuration: 320C U & 320C LU Excavators PAC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615339
Gear Group (Front) - Remove - Idler Gear Only
SMCS - 1206-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-6148 Idler Shaft Puller 1
B 1P-0510 Driver Group 1
Start By:
A. Remove the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
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15. before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Note: Before removal, ensure that the marks on the timing gears are in alignment. Align the
fuel injection drive gear with the "33" mark with the "3" mark on the idler gear. Make an
alignment of the "2" mark on the camshaft gear with the "22" mark on the idler gear. Align
the "1" mark on the crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder
is at the top center position when these marks are in alignment.
Illustration 1 g00611568
1. Remove idler gear bolt (1) and the washer from the idler gear shaft .
2. Remove thrust plate (2) from the idler gear shaft.
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16. Illustration 2 g00611569
3. Remove idler gear (3) from the idler gear shaft.
Illustration 3 g00611570
4. If necessary, use Tool (B) to remove bushing (4) (not shown) from idler gear (3) .
Illustration 4 g00611572
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17. Illustration 5 g00611573
5. The following items are components of Tool (A) .
◦ 9U-6147 Stud (6)
◦ 6V-8231 Nut (7)
◦ 9U-6146 Sleeve Assembly (8)
◦ 8T-4244 Nut (9)
6. Use Tool (A) and remove idler shaft (5) from the cylinder block. Check the idler shaft for
wear and damage. Replace the shaft, if necessary.
Note: See the following list for the removal of the other gears in the front gear group.
• In order to remove the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Remove".
• In order to remove the fuel injection pump gear, refer to Disassembly and Assembly, "Fuel
Injection Pump - Remove".
• In order to remove the gear from the engine oil pump, refer to Disassembly and Assembly,
"Engine Oil Pump - Remove".
• In order to remove the crankshaft gear, refer to Disassembly and Assembly, "Crankshaft
Gear - Remove and Install".
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18. Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Sep 29 21:36:36 UTC+0800 2019
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR PAC
Configuration: 320C U & 320C LU Excavators PAC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615420
Gear Group (Front) - Install - Idler Gear Only
SMCS - 1206-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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20. Illustration 1 g00611570
1. Use Tool (A) to install a new bushing (4) (not shown), if the bushing was removed.
Illustration 2 g00611572
2. Install idler shaft (5) onto the cylinder block.
Note: When the idler shaft is installed, ensure that the oil hole of the shaft is up. If
necessary, cool the idler shaft to 0 °C (32 °F) before installation. The temperature of the
idler shaft is lowered in order to ease the installation of the idler shaft.
Illustration 3 g00611569
Note: Ensure that the marks on the timing gears are in alignment. Align the fuel injection
drive gear with the "33" mark with the "3" mark on idler gear. Make an alignment of the "2"
mark on the camshaft gear with the "22" mark on the idler gear. Align the "1" mark on the
crankshaft gear with the "11" mark on the idler gear. The No. 1 cylinder is at the top center
position when these marks are in alignment.
3. Install idler gear (3) onto the idler shaft.
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 4 g00611568
4. Install thrust plate (2) onto the idler shaft.
5. Install the washer and idler gear bolt (1) onto thrust plate (2). Tighten idler gear bolt (1) to a
torque of 34 ± 5 N·m (25 ± 4 lb ft).
Note: For more information, refer to Specifications, "Gear Group (Front)".
Note: See the following list for the installation of the other gears in the front gear group.
• In order to install the camshaft gear, refer to Disassembly and Assembly, "Camshaft -
Install".
• In order to install the fuel injection pump gear, refer to Disassembly and Assembly, "Fuel
Injection Pump - Install".
• In order to install the gear from the engine oil pump, refer to Disassembly and Assembly,
"Engine Oil Pump - Install".
• In order to install the crankshaft front gear, refer to Disassembly and Assembly, "Crankshaft
Gear - Remove and Install".
End By: Install the front housing. Refer to Disassembly and Assembly, "Housing (Front) -
Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR PAC
Configuration: 320C U & 320C LU Excavators PAC00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615434
Housing (Front) - Remove
SMCS - 1151-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Group 1
Start By:
A. Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and
Install".
B. Remove the water pump. Refer to Disassembly and Assembly, "Water Pump - Remove".
C. Remove the crankshaft pulley. Refer to Disassembly and Assembly, "Crankshaft Pulley -
Remove and Install".
D. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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24. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00605981
1. Loosen hose clamp (1) that secures hose (2) to the front housing.
2. Disconnect hose (2) from the front housing.
Illustration 2 g00605985
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25. 3. Remove bolts (3) and the washers that hold front housing (4) to the plate and the cylinder
block.
4. Remove six bolts (5) (not shown) and the washers that mount the front housing (4) to the oil
pan.
Illustration 3 g00606002
5. Remove two bolts (6) and the washers that mount the front housing (4) to the front plate (8)
and the cylinder block.
6. Use two technicians to remove the front housing from the cylinder block and the front plate.
The weight of the front housing is 20 kg (45 lb).
Note: Check the condition of the gasket (7) (not shown) for the engine oil pan. If the gasket
is damaged, it may be necessary to replace the gasket. Refer to Disassembly and Assembly,
"Engine Oil Pan - Remove and Install" for replacement of the gasket for the engine oil pan.
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26. Illustration 4 g00606022
7. Remove old gasket material (9) from the mating surface of front housing (4) and the timing
gear plate.
Note: Check the condition of crankshaft front seal (10) (not shown). If the crankshaft front
seal is worn or damaged, use a new part for replacement.
8. Use Tool (A) to remove the crankshaft front seal (10) (not shown) from the front housing
(4), if necessary.
9. Check the teeth of the timing gears for the following items: wear, nicks, chips and uneven
contact. Check the keyway for wear or damage.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
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