This document provides instructions for disassembling a recoil spring assembly. It begins by removing the front idler and recoil spring assembly from the machine. A specialized recoil spring bench tool is then used to disassemble the recoil spring. The spring is under high tension and special precautions are required when handling it. The tool supports the spring and allows the retaining nut to be safely removed with a hydraulic cylinder, releasing the compressed spring.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller and mounting bolts.
2) Using lifting tools to support the track assembly and remove additional components like the track guide and roller.
3) Cleaning surfaces, positioning replacement parts with lifting tools, and reinstalling mounting bolts and hardware.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension, then lifting the track assembly off the machine.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension and placing a block under the track.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix NTL) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 277D Multi Terrain Loader, including the camshaft gear, engine oil pan, pistons, connecting rods, and related parts. Detailed procedures are given for each component, including required tools and torque specifications. Illustrations are included to supplement the written instructions. Safety notices are also provided to ensure safe handling of fluids.
The document provides instructions for disassembling the piston motor (hydrostatic) on a 279C Compact Track Loader. It lists required tools and outlines 27 steps to fully disassemble the component. Key steps include removing retaining rings, springs, pistons, plates, seals, bearings and other internal parts from the head, barrel assembly and shaft. Safety precautions are provided to prevent injury from parts propelled by released spring forces during disassembly.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines 31 steps to disassemble the pump by removing components like valves, cartridges, seals, housings and more. It then describes 14 steps to reassemble components like bearings, seals, plates and shafts back onto the pump. Tools required are also listed.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix FMT) Service Repair Manual ...jfkksemmdmd
The document provides instructions for removing and installing various engine components on a 277D Multi Terrain Loader, including:
1) Removing and installing the diesel particulate filter, which requires disconnecting harness assemblies, removing mounting bolts, and using two people.
2) Removing and installing the inlet manifold, which involves disconnecting hoses and tubes and removing mounting bolts.
3) Procedures for removing and installing inlet and exhaust valve springs safely, which requires using special tools to compress the springs at top dead center.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. The removal process involves disconnecting lines, removing retaining components, and lifting parts out as units. Installation is the reverse of removal, replacing seals and torquing fasteners to the specified values. Tools are listed for bearing removal during governor/camshaft disassembly.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller and mounting bolts.
2) Using lifting tools to support the track assembly and remove additional components like the track guide and roller.
3) Cleaning surfaces, positioning replacement parts with lifting tools, and reinstalling mounting bolts and hardware.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension, then lifting the track assembly off the machine.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension and placing a block under the track.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix NTL) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a Caterpillar 277D Multi Terrain Loader, including the camshaft gear, engine oil pan, pistons, connecting rods, and related parts. Detailed procedures are given for each component, including required tools and torque specifications. Illustrations are included to supplement the written instructions. Safety notices are also provided to ensure safe handling of fluids.
The document provides instructions for disassembling the piston motor (hydrostatic) on a 279C Compact Track Loader. It lists required tools and outlines 27 steps to fully disassemble the component. Key steps include removing retaining rings, springs, pistons, plates, seals, bearings and other internal parts from the head, barrel assembly and shaft. Safety precautions are provided to prevent injury from parts propelled by released spring forces during disassembly.
This document provides instructions for removing and disassembling the piston pump (hydrostatic) on a 279C2 Compact Track Loader. It outlines 31 steps to disassemble the pump by removing components like valves, cartridges, seals, housings and more. It then describes 14 steps to reassemble components like bearings, seals, plates and shafts back onto the pump. Tools required are also listed.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix FMT) Service Repair Manual ...jfkksemmdmd
The document provides instructions for removing and installing various engine components on a 277D Multi Terrain Loader, including:
1) Removing and installing the diesel particulate filter, which requires disconnecting harness assemblies, removing mounting bolts, and using two people.
2) Removing and installing the inlet manifold, which involves disconnecting hoses and tubes and removing mounting bolts.
3) Procedures for removing and installing inlet and exhaust valve springs safely, which requires using special tools to compress the springs at top dead center.
The document provides instructions for servicing the fuel injection system and governor/camshaft components of a Caterpillar 903C compact wheel loader. It describes procedures for removing and installing fuel injection lines, nozzles, and the governor/camshaft. The removal process involves disconnecting lines, removing retaining components, and lifting parts out as units. Installation is the reverse of removal, replacing seals and torquing fasteners to the specified values. Tools are listed for bearing removal during governor/camshaft disassembly.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix MLT) Service Repair Manual ...jfkksemmdmd
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor of a 277D Multi Terrain Loader. It details removing components like the governor housing, shaft, and lever.
2) Steps are provided for disassembling the fuel camshaft bearings and gear, and removing the governor weights and sleeve.
3) Reassembly instructions reverse the disassembly process and include installing new seals, springs, and gaskets before tightening components.
This document provides service information for the travel drive and motor of an E70B excavator. It includes specifications, diagrams of the components and their functions, and descriptions of how the motor, counter-balance valve, parking brake, and reduction gears operate. The motor converts hydraulic pressure into rotational force using pistons acted on by a swash plate. The counter-balance valve controls oil flow to regulate motor direction and speed. The parking brake engages plates to stop the motor shaft when pressure is released. Gears reduce the motor's rotation to turn the excavator tracks.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar EL300 excavator powered by a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reinstalling components in the reverse order of removal while taking care to contain fluids. The fuel transfer pump section also includes instructions for disassembling and assembling the pump components.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the specified order.
- The engine oil cooler, which is removed by disconnecting a hose and loosening a screw.
- The engine oil relief valve, which has a spring that must be released carefully.
- The engine oil pump, removed by taking off cover screws and rotors.
- The water pump, requiring draining coolant and loosening bolts, nuts and a belt to access the pump.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures include identifying required tools, safety precautions, illustrated steps for removal and disassembly, inspection instructions, and procedures for installation and reassembly.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs to avoid dropping them.
Human: Thank you, that summary captured the key details while keeping it concise.
Caterpillar Cat 277 MULTI TERRAIN LOADER (Prefix CNC) Service Repair Manual (...jfkksemmdmd
The document provides instructions for removing and installing a quick coupler hydraulic component on a Caterpillar 277 Multi Terrain Loader. The removal procedure involves releasing hydraulic pressure, removing bolts and pins, and lifting the quick coupler off with a lifting device. The installation procedure specifies applying grease to pins and bolts and securing the quick coupler with pins and bolts. Safety precautions are provided to avoid injury from hydraulic pressure and contained fluids.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix FMR) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a 257D Multi Terrain Loader, including:
- Engine oil relief valve - describes loosening a plug and removing spring and plunger components
- Engine oil pump - removing screws and covers to access inner and outer rotor components
- Water pump - removing bolts and pulley to access the pump and replace the gasket
- Water temperature regulator - disconnecting hoses and removing bolts, gasket, and regulator component
- Flywheel - removing bolts, dowels and flywheel component
The procedures provide illustrations and specify torque values for reinstallation. Safety and cleaning notes are included.
Caterpillar Cat 257B3 MULTI TERRAIN LOADER (Prefix B7H) Service Repair Manual...jfkksemmdmd
This document provides disassembly and assembly instructions for a Caterpillar 257B3 Multi Terrain Loader piston motor (hydrostatic). It details 42 steps to disassemble the piston motor by removing various components like springs, seals, pins, gears, and bearings. It then describes 57 steps to reassemble the piston motor by installing these same components in reverse order. Required tools are listed. Images and diagrams accompany the text to illustrate each step.
Caterpillar Cat 247 MULTI TERRAIN LOADER (Prefix CML) Service Repair Manual (...jfkksemmdmd
This document provides instructions for removing and installing the lift cylinder and lift arms on a 247 Multi Terrain Loader. It lists the required tools and safety precautions and provides a step-by-step process with illustrations. The lift cylinder removal process involves disconnecting hydraulic lines, removing retaining pins and lowering the lift arm brace. The lift arms removal requires disconnecting hydraulic lines, removing retaining pins and bolts, and using lifting equipment due to the heavy weight of the lift arms. Reinstallation follows the reverse order.
Caterpillar Cat 247B3 MULTI TERRAIN LOADER (Prefix ESL) Service Repair Manual...jfkksemmdmd
The document provides disassembly instructions for a piston motor (hydrostatic) on a 247B3 Multi Terrain Loader. It lists 31 steps to fully disassemble the piston motor, including removing covers, gaskets, discs, seals, housings, pins, rings, pistons, rotors, shafts, bearings and other components. Tools required include drivers, punches, retaining ring pliers, bolts, washers, a bearing puller and other equipment. Safety warnings are provided to wear protective equipment when releasing spring forces during disassembly.
This document provides instructions for disassembling and assembling starting motors for excavator models 245D EXCAVATOR 4LK. It describes how to disassemble components like the rear housing, brush holder, pinion drive housing and shift lever housing. Steps include removing bolts, nuts, seals, bushings and other parts. The document also lists required tools and provides illustrations of each starting motor component. Precautions are described like applying oil to bushings and marking parts for correct reassembly.
Caterpillar Cat 245B SERIES II EXCAVATOR (Prefix 6MF) Service Repair Manual (...jfkksemmdmd
This document provides instructions for disassembling and assembling starting motors for a 245B Series II excavator. It describes removing components like the rear housing, brush holder, pinion drive housing, and shift lever housing. Tools needed are listed. Detailed photos show each step, such as lifting brush springs, removing retaining rings, and cleaning parts with mineral spirits. Instructions are provided for both 42-MT and 37-MT/41-MT style starting motors.
Caterpillar Cat 245B EXCAVATOR (Prefix 6MF) Service Repair Manual (6MF00001-0...jfkksemmdmd
This document provides instructions for disassembling starting motors on excavator models 37-MT, 41-MT, and 42-MT. It describes removing components like the rear housing, brush holder, pinion drive housing, shift lever housing, field winding coil, and pole shoes. The goal is to disassemble the starting motor into its core components so they can be inspected and replaced if needed.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...jfkksemmdmd
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for disassembling and assembling the alternator on a 245 Excavator. It outlines 30 steps for disassembly, removing components like the pulley, covers, regulator, and internal diodes. It then outlines 27 steps for assembly, reinstalling these components in reverse order. Cleanliness is emphasized throughout, as is taking care not to damage delicate internal windings and components when removing or installing.
This document provides instructions for removing and installing fuel system components on a Caterpillar 235C excavator with a 3306 engine. It describes removing the fuel filter base by using a strap wrench to remove the filter, then removing two bolts and disconnecting a fuel line. It also describes removing the fuel transfer pump by turning off the fuel supply, removing tubes and bolts, and removing the pump. Procedures for disassembling and assembling the fuel transfer pump are also provided.
This document provides instructions for disassembling and assembling a starting motor used in a 245 Excavator powered by a 3406 engine. The summary is:
1) The starting motor assembly is disassembled by removing components like the field winding, pole shoes, brushes, and housing pieces.
2) Individual parts are then cleaned and inspected, with seals, bushings, and other components being lubricated with oil prior to assembly.
3) Reassembly involves installing components in the reverse order of disassembly while torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the swing drive of a 245 Excavator model. It describes removing and installing over 40 individual parts in multiple steps. Key parts that must be removed include the swing drive motor, brake, various oil lines and tubes, bearings, gears, and other internal components. Proper cleaning and application of anti-seize compound is emphasized during reassembly to ensure correct functioning of the swing drive.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Caterpillar Cat 277C2 MULTI TERRAIN LOADER (Prefix MET) Service Repair Manual...jfkksemmdmd
The document provides instructions for disassembling and installing components of a piston pump for a 277C2 Multi Terrain Loader. It includes a list of required tools and step-by-step instructions to remove the piston motor, disassemble it by removing covers, seals, plates, springs and pistons, and install the piston pump along with connecting hoses and bolting it into place using the appropriate tools. Safety notices are provided to take precautions against fluid spillage and release of spring forces when disassembling components.
Caterpillar Cat 277D MULTI TERRAIN LOADER (Prefix MLT) Service Repair Manual ...jfkksemmdmd
1) The document provides instructions for disassembling and assembling the fuel injection pump and governor of a 277D Multi Terrain Loader. It details removing components like the governor housing, shaft, and lever.
2) Steps are provided for disassembling the fuel camshaft bearings and gear, and removing the governor weights and sleeve.
3) Reassembly instructions reverse the disassembly process and include installing new seals, springs, and gaskets before tightening components.
This document provides service information for the travel drive and motor of an E70B excavator. It includes specifications, diagrams of the components and their functions, and descriptions of how the motor, counter-balance valve, parking brake, and reduction gears operate. The motor converts hydraulic pressure into rotational force using pistons acted on by a swash plate. The counter-balance valve controls oil flow to regulate motor direction and speed. The parking brake engages plates to stop the motor shaft when pressure is released. Gears reduce the motor's rotation to turn the excavator tracks.
The document provides instructions for removing and installing the fuel priming pump, fuel filter base, and fuel transfer pump on a Caterpillar EL300 excavator powered by a 3306 engine. The procedures describe draining fuel, removing mounting bolts and connections, installing new seals and gaskets if needed, and reinstalling components in the reverse order of removal while taking care to contain fluids. The fuel transfer pump section also includes instructions for disassembling and assembling the pump components.
The document provides instructions for removing and installing various engine components on a Caterpillar 272D2 skid steer loader, including:
- Inlet and exhaust valves, requiring tools to compress springs and remove parts in the specified order.
- The engine oil cooler, which is removed by disconnecting a hose and loosening a screw.
- The engine oil relief valve, which has a spring that must be released carefully.
- The engine oil pump, removed by taking off cover screws and rotors.
- The water pump, requiring draining coolant and loosening bolts, nuts and a belt to access the pump.
The document provides instructions for removing and installing various engine components on a 272D2 XHP Skid Steer Loader including the oil cooler, engine oil relief valve, engine oil pump, water pump, water temperature regulator, and flywheel. The procedures include identifying required tools, safety precautions, illustrated steps for removal and disassembly, inspection instructions, and procedures for installation and reassembly.
This document provides instructions for removing and installing the automatic timing advance and fuel injection pump housing & governor on a 245D Excavator with a 3406C diesel engine. It describes in detail the steps to take the components off the engine, including removing mounting bolts, nuts, hoses and other fasteners. The instructions note to cap or plug any openings immediately to prevent contamination. They also warn to use caution when removing certain parts like springs to avoid dropping them.
Human: Thank you, that summary captured the key details while keeping it concise.
Caterpillar Cat 277 MULTI TERRAIN LOADER (Prefix CNC) Service Repair Manual (...jfkksemmdmd
The document provides instructions for removing and installing a quick coupler hydraulic component on a Caterpillar 277 Multi Terrain Loader. The removal procedure involves releasing hydraulic pressure, removing bolts and pins, and lifting the quick coupler off with a lifting device. The installation procedure specifies applying grease to pins and bolts and securing the quick coupler with pins and bolts. Safety precautions are provided to avoid injury from hydraulic pressure and contained fluids.
Caterpillar Cat 257D MULTI TERRAIN LOADER (Prefix FMR) Service Repair Manual ...jfkksemmdmd
This document provides instructions for removing and installing various engine components on a 257D Multi Terrain Loader, including:
- Engine oil relief valve - describes loosening a plug and removing spring and plunger components
- Engine oil pump - removing screws and covers to access inner and outer rotor components
- Water pump - removing bolts and pulley to access the pump and replace the gasket
- Water temperature regulator - disconnecting hoses and removing bolts, gasket, and regulator component
- Flywheel - removing bolts, dowels and flywheel component
The procedures provide illustrations and specify torque values for reinstallation. Safety and cleaning notes are included.
Caterpillar Cat 257B3 MULTI TERRAIN LOADER (Prefix B7H) Service Repair Manual...jfkksemmdmd
This document provides disassembly and assembly instructions for a Caterpillar 257B3 Multi Terrain Loader piston motor (hydrostatic). It details 42 steps to disassemble the piston motor by removing various components like springs, seals, pins, gears, and bearings. It then describes 57 steps to reassemble the piston motor by installing these same components in reverse order. Required tools are listed. Images and diagrams accompany the text to illustrate each step.
Caterpillar Cat 247 MULTI TERRAIN LOADER (Prefix CML) Service Repair Manual (...jfkksemmdmd
This document provides instructions for removing and installing the lift cylinder and lift arms on a 247 Multi Terrain Loader. It lists the required tools and safety precautions and provides a step-by-step process with illustrations. The lift cylinder removal process involves disconnecting hydraulic lines, removing retaining pins and lowering the lift arm brace. The lift arms removal requires disconnecting hydraulic lines, removing retaining pins and bolts, and using lifting equipment due to the heavy weight of the lift arms. Reinstallation follows the reverse order.
Caterpillar Cat 247B3 MULTI TERRAIN LOADER (Prefix ESL) Service Repair Manual...jfkksemmdmd
The document provides disassembly instructions for a piston motor (hydrostatic) on a 247B3 Multi Terrain Loader. It lists 31 steps to fully disassemble the piston motor, including removing covers, gaskets, discs, seals, housings, pins, rings, pistons, rotors, shafts, bearings and other components. Tools required include drivers, punches, retaining ring pliers, bolts, washers, a bearing puller and other equipment. Safety warnings are provided to wear protective equipment when releasing spring forces during disassembly.
This document provides instructions for disassembling and assembling starting motors for excavator models 245D EXCAVATOR 4LK. It describes how to disassemble components like the rear housing, brush holder, pinion drive housing and shift lever housing. Steps include removing bolts, nuts, seals, bushings and other parts. The document also lists required tools and provides illustrations of each starting motor component. Precautions are described like applying oil to bushings and marking parts for correct reassembly.
Caterpillar Cat 245B SERIES II EXCAVATOR (Prefix 6MF) Service Repair Manual (...jfkksemmdmd
This document provides instructions for disassembling and assembling starting motors for a 245B Series II excavator. It describes removing components like the rear housing, brush holder, pinion drive housing, and shift lever housing. Tools needed are listed. Detailed photos show each step, such as lifting brush springs, removing retaining rings, and cleaning parts with mineral spirits. Instructions are provided for both 42-MT and 37-MT/41-MT style starting motors.
Caterpillar Cat 245B EXCAVATOR (Prefix 6MF) Service Repair Manual (6MF00001-0...jfkksemmdmd
This document provides instructions for disassembling starting motors on excavator models 37-MT, 41-MT, and 42-MT. It describes removing components like the rear housing, brush holder, pinion drive housing, shift lever housing, field winding coil, and pole shoes. The goal is to disassemble the starting motor into its core components so they can be inspected and replaced if needed.
Caterpillar Cat 245 EXCAVATOR (Prefix 95V) Service Repair Manual (95V00001-00...jfkksemmdmd
This document provides instructions for disassembling and assembling components of the fuel injection system for a 245 Excavator model 95V engine, including:
- Removing and installing the fuel injection pump housing, which involves disassembling the pumps and housing components and reassembling them in the proper order.
- Removing and installing the inlet manifold, which is the part that connects the air cleaner to the cylinder head.
- Removing and installing the aftercooler, which cools the air after it passes through the turbocharger, and involves disconnecting hoses and removing housing pieces.
This document provides instructions for disassembling and assembling the alternator on a 245 Excavator. It outlines 30 steps for disassembly, removing components like the pulley, covers, regulator, and internal diodes. It then outlines 27 steps for assembly, reinstalling these components in reverse order. Cleanliness is emphasized throughout, as is taking care not to damage delicate internal windings and components when removing or installing.
This document provides instructions for removing and installing fuel system components on a Caterpillar 235C excavator with a 3306 engine. It describes removing the fuel filter base by using a strap wrench to remove the filter, then removing two bolts and disconnecting a fuel line. It also describes removing the fuel transfer pump by turning off the fuel supply, removing tubes and bolts, and removing the pump. Procedures for disassembling and assembling the fuel transfer pump are also provided.
This document provides instructions for disassembling and assembling a starting motor used in a 245 Excavator powered by a 3406 engine. The summary is:
1) The starting motor assembly is disassembled by removing components like the field winding, pole shoes, brushes, and housing pieces.
2) Individual parts are then cleaned and inspected, with seals, bushings, and other components being lubricated with oil prior to assembly.
3) Reassembly involves installing components in the reverse order of disassembly while torquing bolts to the specified values.
This document provides instructions for disassembling and assembling the swing drive of a 245 Excavator model. It describes removing and installing over 40 individual parts in multiple steps. Key parts that must be removed include the swing drive motor, brake, various oil lines and tubes, bearings, gears, and other internal components. Proper cleaning and application of anti-seize compound is emphasized during reassembly to ensure correct functioning of the swing drive.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
Cat Plein, Development & Communications Director of Forth, gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
EV Charging at MFH Properties by Whitaker JamiesonForth
Whitaker Jamieson, Senior Specialist at Forth, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
At ASP Cranes, we understand the importance of reliable and efficient crane operations in various industries, from construction and manufacturing to logistics and infrastructure development. That's why we strive to deliver top-notch solutions that enhance productivity, safety, and cost-effectiveness for our clients.
Our services include:
Crane Rental: Whether you need a crawler crane for heavy lifting or a hydraulic crane for versatile operations, we have a diverse fleet of well-maintained cranes available for rent. Our rental options are flexible and can be customized to suit your project requirements.
Crane Sales: Looking to invest in a crane for your business? We offer a wide selection of new and used cranes from leading manufacturers, ensuring you find the perfect equipment to match your needs and budget.
Crane Maintenance and Repair: To ensure optimal performance and safety, regular maintenance and timely repairs are essential for cranes. Our team of skilled technicians provides comprehensive maintenance and repair services to keep your equipment running smoothly and minimize downtime.
Crane Operator Training: Proper training is crucial for safe and efficient crane operation. We offer specialized training programs conducted by certified instructors to equip operators with the skills and knowledge they need to handle cranes effectively.
Custom Solutions: We understand that every project is unique, which is why we offer custom crane solutions tailored to your specific requirements. Whether you need modifications, attachments, or specialized equipment, we can design and implement solutions that meet your needs.
At ASP Cranes, customer satisfaction is our top priority. We are dedicated to delivering reliable, cost-effective, and innovative crane solutions that exceed expectations. Contact us today to learn more about our services and how we can support your project in Raipur, Chhattisgarh, and beyond. Let ASP Cranes be your trusted partner for all your crane needs!
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01807220
Track - Separate
SMCS - 4170-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-6214 Block Assembly 1
B 1U-7630 Impact Socket 1
C(1)
3S-6224 Electric Hydraulic Pump (115 Volt)(2)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
5P-2379 Press Frame and Tooling Group 1
8S-7172 Double Acting Cylinder 1
8S-9903 Rollover Group 1
(1)
Use Tooling (C) if the master pin can not be removed.
(2)
8S-8033 Electric Hydraulic Pump (230 Volt) is available.
1. Start the engine. Park the machine on a hard, level surface. Stop the engine.
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3. Grease is under high pressure.
Grease coming out of the relief valve under pressure can penetrate the
body causing injury or death.
Do not watch the relief valve to see if grease is escaping. Watch the track
or track adjustment cylinder to see if the track is being loosened.
Loosen the relief valve only one turn.
2. Release the tension on the track assembly. Refer to Operation and Maintenance Manual,
"Track Adjustment - Adjust" for more information.
Illustration 1 g00490310
Illustration 2 g00490311
Note: To provide additional clearance for removal of the master pin, the track shoe on each
side of the master pin may be removed. Use Tooling (B) in order to remove the track shoe
mounting bolts.
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4. 3. Move the track assembly until master pin (2) is in the position that is shown. Put Tooling
(A) under the track grouser, as shown. Move the track assembly onto Tooling (A).
Illustration 3 g00779243
Personal injury can result from the track coming off of the roller frame.
The track can move off the track roller frame very quickly when a
separation of the track is made.
Keep away from the front of the machine when the track is removed
from the track roller frame.
Note: The spacer for the track will fall out of the track links when the track assembly is
separated.
4. Remove cotter pin (3) from the master pin.
Illustration 4 g00779249
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5. 5. Use a hammer and a punch to remove master pin (2) from the track links. Separate the track
links, and locate the two spacers for the track. Slowly move the machine forward until the
track assembly is off the sprocket, the track carrier rollers and the front idler.
Note: If the track does not separate use Tooling (C) in order to remove the master pin.
Move the track assembly until the master pin is in a position between the center track carrier
roller and the rear track carrier roller. Remove the master pin. For further information, refer
to Special Instruction, SMHS6954, "Track Disassembly".
6. Fasten a suitable lifting device to the rear of the track assembly.
7. Raise the track assembly off Tooling (A).
8. Remove Tooling (A). Lower the rear of the track assembly to the floor.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02044033
Track - Connect
SMCS - 4170-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-6214 Track Block Assembly 1
B 1U-7630 Impact Socket 1
C
3S-6224 Electric Hydraulic Pump (115 Volt)(1)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
5P-2379 Track Press Tool Gp 1
8S-7172 Double Acting Cylinder
8S-9903 Track Press Rollover Gp
D 1P-3545 Coupler for Track Chain 1
E 1P-3533 Bar 1
F 5P-0960 Molybdenum Grease 1
G 5F-9447 Pilot Pin 1
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7. (1)
8S-8033 Electric Hydraulic Pump (230 Volt) is available.
Illustration 1 g01036073
1. Install Tooling (D) in the track link and on the sprocket, as shown.
2. Start the machine. Move the sprocket forward until the track assembly is pulled up on the
sprocket. Move the sprocket forward until the end of the track assembly is past a vertical
line through the center of the sprocket. Remove Tooling (D).
Illustration 2 g01036161
3. Install Tooling (E) between the first bushing in the track link and the track shoe, as shown.
4. Move the sprocket forward. Use Tooling (E) to guide the track assembly over the carrier
rollers and the front idler.
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8. Illustration 3 g01036164
Typical example
5. Use a suitable lifting device to raise the front of the track assembly. Install Tooling (A) in
position under the track shoe, as shown.
6. Apply Tooling (F) on two track bushings. Install the bushings in the track links. The grease
will hold the bushings in place.
7. Apply Tooling (F) in the master pin bores in the track assembly and on the master pin.
8. Connect the ends of the track assembly. Make sure that the pin bore in each end of the track
assembly is aligned with each other.
Illustration 4 g01036167
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9. Illustration 5 g00722410
9. Install Tooling (G) in the track assembly. Make sure that Tooling (G) is centered in the
track links. Use Tooling (G) and a hammer to install master pin (2).
Note: If you can not install master pin (2) with the hammer, use Tooling (C) to install
master pin (2). Refer to Illustration 5.
10. Install the cotter pin in the master pin. Remove Tooling (A) from the rear of the track
assembly.
Note: Refer to Special Instruction, "Track - Assembly" for further information regarding
Tooling (C).
11. If the track shoe on each side of the master pin was removed, reinstall the track shoes. Use
Tooling (B) to reinstall the track shoe mounting bolts.
12. Tighten the tension of the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust" for the correct procedure.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01953048
Front Idler, Recoil Spring and Hydraulic Track Adjuster -
Remove
SMCS - 4157-011; 4158-011; 4159-011
Removal Procedure
Start By:
a. Separate the track assemblies. Refer to Disassembly and Assembly, "Track - Separate".
Illustration 1 g00708892
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
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11. Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
1. Use a pry bar and move the front idler (1), the recoil spring, and the hydraulic track adjuster
partially out of the track roller frame. Attach a suitable lifting device to front idler (1), as
shown.
Illustration 2 g00708894
2. Once front idler (1), the recoil spring, and the hydraulic track adjuster (2) is partially out of
the track frame reposition the suitable lifting device in order to support the recoil spring, the
hydraulic track adjuster, and the front idler.
3. Slide the front idler, the recoil spring, and the hydraulic track adjuster (2) out of the track
roller frame as one unit. The weight of the unit is approximately 204 kg (450 lb).
4. Leave the suitable lifting device attached and turn the front idler, the recoil spring, and the
hydraulic track adjuster around 180 degrees.
Illustration 3 g00708895
5. Install the front idler partially into the track frame. The front idler, the recoil spring, and the
hydraulic track adjuster will be supported by the track frame.
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12. 6. Reposition the suitable lifting device in order to support the recoil spring and the hydraulic
track adjuster (2).
7. Remove bolts (3) that hold the front idler to the recoil spring and the hydraulic track
adjuster together.
8. Separate recoil spring and the hydraulic track adjuster (2) from the front idler. The front
idler will be supported by the track frame.
9. The weight of the recoil spring and the hydraulic track adjuster as a unit is approximately
95 kg (210 lb).
Illustration 4 g00708896
10. Attach a suitable lifting device to the front idler (1), as shown.
11. Remove the front idler from the track roller frame. The weight of the front idler is
approximately 109 kg (240 lb).
Reference: Refer to Undercarriage Reconditioning Bulletin, SEBF8495, "Hydraulic Excavator
Idler Disassemble and Assembly Procedures" for the disassembly and assembly procedures for the
idler.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i04294430
Recoil Spring - Disassemble
SMCS - 4158-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
D 4C-4467 65 mm Socket 1
Start By:
a. Remove the front idler and the recoil spring assembly. Refer to Disassembly and Assembly,
"Front Idler, Recoil Spring and Hydraulic Track Adjuster - Remove".
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
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14. Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
1. Prior to disassembling the recoil spring assembly, make sure that Tooling (A) is on a level
surface.
2. Thoroughly clean the outside surface of the recoil spring assembly prior to disassembly.
Illustration 1 g00483426
3. Install Tooling (C) on Tooling (B), as shown.
Illustration 2 g00494710
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15. Illustration 3 g00483437
Note: Two adjustable supports (1), reaction plate (2) and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3). The spacing is
approximately the same length as the recoil spring assembly (free length). Also, make sure
that two adjustable supports (1) are positioned between the reaction plate and the movable
plate, as shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
6. Fasten a suitable lifting device to the recoil spring assembly. Put the recoil spring assembly
in position on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports in order to align the centerline of the recoil spring
assembly with the centerline of Tooling (A).
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16. Illustration 4 g00498760
The hoist has been removed from the recoil spring assembly in order to provide a better illustration of level
gauge (4).
8. Put a level gauge (4) on the recoil spring assembly.
Illustration 5 g00498781
9. Reposition the recoil spring assembly until the recoil spring assembly is level. Reposition
the recoil spring assembly until the retaining rod and nut (6) are centered in the hole in
reaction plate (2).
10. The recoil spring assembly is leveled by moving adjustable supports (1) higher or lower.
After the recoil spring assembly is leveled and centered, install two pins (5) on the back side
of reaction plate (2), as shown.
11. Operate Tooling (B) enough to hold the recoil spring assembly in position between reaction
plate (2) and movable plate (3). Make sure that the recoil spring assembly is level and
centered.
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17. Illustration 6 g00498784
Several tons of force are required to compress the recoil spring during
assembly.
Do not compress the spring assembly until the covers on the tooling have
been closed.
It is possible for the recoil spring to twist under load and come out of the
tooling resulting in injury or death.
12. Close covers (7) on Tooling (A). Use Tooling (B) to compress the recoil spring assembly
slightly.
Illustration 7 g00889063
13. Through the opening in the end of Tooling (A), remove the socket head bolts and lock strip
(8) from the end of the retaining rod.
14. Remove nut (6) with Tooling (D). Release the force on the recoil spring assembly.
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18. 15. Open the covers on Tooling (A). Fasten a suitable lifting device to the recoil spring
assembly, and remove the recoil spring assembly from Tooling (A).
Illustration 8 g00902471
16. Separate the components of the recoil spring assembly. Remove support (12), spring (10),
support (9), and rod (11).
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i06208069
Recoil Spring - Assemble
SMCS - 4158-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B 223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
D - See Recoil Spring Chart -
E - Loctite 242 -
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
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20. Note: Prior to assembling the recoil spring assembly, make sure that Tooling (A) is on a
level surface.
Illustration 1 g03855728
1. Check the condition of the threads on rod (11) and nut (6). If the threads are worn or
damaged, use new parts for replacement.
2. Assemble the recoil spring assembly loosely. Position spring (10) onto support (9). Install
rod (11) into support (9). Position support (12).
Illustration 2 g00483426
3. Install Tooling (C) on Tooling (B).
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21. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
22. Illustration 3 g00494710
Illustration 4 g00483437
Note: Two adjustable supports (1), reaction plate (2), and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3) so that the spacing is
approximately the same length as the recoil spring assembly. Also, make sure that two
adjustable supports (1) are positioned between the reaction plate and the movable plate, as
shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
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23. 6. Fasten a suitable lifting device to the recoil spring assembly. Position the recoil spring
assembly on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports in order to align the centerline of the recoil spring
assembly with the centerline of Tooling (A).
Illustration 5 g00949740
The hoist has been removed from the recoil spring assembly in order to provide a better illustration of level
gauge (4).
8. Operate Tooling (B) and guide the end of the recoil spring assembly through the hole in
reaction plate (2). Put a level gauge (4) on the recoil spring assembly. Make sure that the
recoil spring assembly is level and centered in Tooling (A). Remove the suitable lifting
device from the recoil spring assembly.
Illustration 6 g00498784
9. Close covers (7) on Tooling (A). Compress the recoil spring assembly with Tooling (B).
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24. Illustration 7 g03855741
(X) Compressed length of the spring.
10. Open the covers on Tooling (A). Measure the assembled length of the recoil spring. The
Compressed Length (X) must be set per chart below.
Table 2
Recoil Spring Length
Model Spring Length Socket
312E 377 ± 0.70 mm (15 ± 0.028inch) 386-3318
318C 432 ± 0.70 mm (17 ± 0.028 inch) 386-3319
320C 432 ± 0.70 mm (17 ± 0.028 inch) 386-3319
320D 550 ± 1.50 mm (22 ± 0.60 inch) 142-4216
320E 550 ± 1.50 mm (22 ± 0.060 inch) 142-4216
321C 440 ± 0.7 mm (17 ± 0.030inch) 386-3319
321D 550 ± 1.50 mm (22 ± 0.060 inch) 142-4216
322C 526 ± 1.50 mm (21 ± 0.060 inch) 142-4216
325C 640 ± 1.0 mm (25. ± 0.040inch) 386-3313
11. If the assembled length is not correct, close covers (7) on Tooling (A), and adjust the spring
length with Tooling (B). If the assembled length is correct, the assembly of the recoil spring
assembly can be completed.
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25. Illustration 8 g03855744
12. Apply a rust inhibitor to the threads on the end of the retaining rod for the recoil spring.
Install nut (6). Tighten nut (6) with Tooling (D).
13. Put Tooling (E) on the threads of the socket head bolts that hold strip (8) in place. Install the
strip and the socket head bolts that hold the strip.
14. Fasten a suitable lifting device to the recoil spring assembly, and remove the recoil spring
assembly from Tooling (A). The combined weight of the recoil spring assembly is
approximately 116 kg (255 lb).
End By:
a. Install the front idler and the recoil spring.
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26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01957585
Hydraulic Track Adjusters - Disassemble
SMCS - 4157-015
Disassembly Procedure
Start By:
a. Disassemble the recoil spring. Refer to Disassembly and Assembly, "Recoil Spring -
Disassemble".
Illustration 1 g00526451
1. Remove piston assembly (5) from cylinder (2).
2. Remove lip seal (6) from cylinder (2).
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