This document provides instructions for disassembling a recoil spring assembly. It begins by removing the front idler and recoil spring assembly from the machine. A specialized recoil spring bench tool is then used to disassemble the recoil spring. The spring is under high tension and special precautions are required when handling it. The tool supports the spring and allows removing the retaining nut safely to separate the spring from other components.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller and mounting bolts.
2) Using lifting tools to support the track assembly and remove additional components like the track guide and roller.
3) Cleaning surfaces, positioning replacement parts with lifting tools, and reinstalling mounting bolts and hardware.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension, then lifting the track assembly off the machine.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension and placing a block under the track.
Caterpillar Cat 323F SA and 323F LN Excavator (Prefix FA2) Service Repair Man...yu5676962
This document provides instructions for disassembling and assembling the final drive of an excavator model 323F SA. It lists 30 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps to reassemble the final drive by installing components like bearings, seals, gears, and shims in the reverse order of disassembly. Precise tools and procedures are required to properly preload the bearings during assembly.
Caterpillar Cat 323D2 and 323D2 L Excavator (Prefix JEX) Service Repair Manua...yu5676962
The document provides instructions for disassembling the final drive of an excavator model 323D2. It involves 33 steps including removing covers, gears, shafts, seals, and housings. Special tools are required and cleanliness is important to prevent dirt from entering internal parts. Weights of removed components are provided to assist with lifting and handling. Detailed illustrations supplement the text instructions.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual Instant ...yu5676962
The document provides instructions for removing the engine oil filter base from a 322C FM excavator. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual Instant ...yu5676962
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting lines. Disassembly separates housing components. Assembly reconnects parts and installation bolts the turbocharger back into place.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual Instant ...yu5676962
This document provides instructions for removing and installing a governor from a 322C FM excavator engine. The removal procedure involves disconnecting fuel and oil lines, removing retaining clips and bolts, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, replacing seals, and using tools to install the governor along with associated lines, pins, and clips. Precautions are given to keep parts clean and ensure free movement of components.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller and mounting bolts.
2) Using lifting tools to support the track assembly and remove additional components like the track guide and roller.
3) Cleaning surfaces, positioning replacement parts with lifting tools, and reinstalling mounting bolts and hardware.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension, then lifting the track assembly off the machine.
This document provides instructions for removing and installing track components on a 320C excavator. It describes:
1) Releasing track tension and removing the track carrier roller or track roller using hydraulic jacks and lifting tools.
2) Cleaning mounting surfaces and installing the components using lifting devices, making sure rollers rotate smoothly.
3) Separating the track by removing the master pin and spacers after releasing tension and placing a block under the track.
Caterpillar Cat 323F SA and 323F LN Excavator (Prefix FA2) Service Repair Man...yu5676962
This document provides instructions for disassembling and assembling the final drive of an excavator model 323F SA. It lists 30 steps to disassemble the final drive by removing components like the cover, carrier assembly, ring gears, and seals. It then lists 31 steps to reassemble the final drive by installing components like bearings, seals, gears, and shims in the reverse order of disassembly. Precise tools and procedures are required to properly preload the bearings during assembly.
Caterpillar Cat 323D2 and 323D2 L Excavator (Prefix JEX) Service Repair Manua...yu5676962
The document provides instructions for disassembling the final drive of an excavator model 323D2. It involves 33 steps including removing covers, gears, shafts, seals, and housings. Special tools are required and cleanliness is important to prevent dirt from entering internal parts. Weights of removed components are provided to assist with lifting and handling. Detailed illustrations supplement the text instructions.
Caterpillar Cat 322C FM EXCAVATOR (Prefix CAM) Service Repair Manual Instant ...yu5676962
The document provides instructions for removing the engine oil filter base from a 322C FM excavator. The procedure involves first removing the turbocharger. Then, using a strap wrench, loosen the oil filter base by turning it counterclockwise. Finally, clean the oil filter base mounting surface before installing the new oil filter base.
Caterpillar Cat 322C FM EXCAVATOR (Prefix C3R) Service Repair Manual Instant ...yu5676962
1. The document provides instructions for removing and installing the unit injector hydraulic pump and turbocharger on a Caterpillar 3126B engine.
2. The unit injector hydraulic pump removal instructions include disconnecting lines and harness, removing mounting bolts, and inspecting seals. Installation is the reverse.
3. Turbocharger removal requires removing bolts and nuts connecting it to the exhaust manifold and disconnecting lines. Disassembly separates housing components. Assembly reconnects parts and installation bolts the turbocharger back into place.
Caterpillar Cat 322C FM EXCAVATOR (Prefix BPH) Service Repair Manual Instant ...yu5676962
This document provides instructions for removing and installing a governor from a 322C FM excavator engine. The removal procedure involves disconnecting fuel and oil lines, removing retaining clips and bolts, and using special tools to remove the governor. The installation procedure outlines cleaning and lubricating parts, replacing seals, and using tools to install the governor along with associated lines, pins, and clips. Precautions are given to keep parts clean and ensure free movement of components.
Caterpillar Cat 322B L EXCAVATOR (Prefix 5CR) Service Repair Manual Instant D...yu5676962
This document provides instructions for removing and installing the bucket linkage group and bucket cylinder on a Caterpillar 322B L excavator. The procedures include removing pins and bolts to separate the various linkage and cylinder components, as well as instructions for installing replacement components and adjusting clearances using shims. Proper lubrication of pins, bolts and other components is emphasized during assembly.
Caterpillar Cat 322B L EXCAVATOR (Prefix 1YS) Service Repair Manual Instant D...yu5676962
This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...yu5676962
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for servicing the air conditioning system on Caterpillar 322 and 322L excavators. It describes safety precautions when working with refrigerant due to risks of injury. The document outlines procedures for preparing the machine, removing and installing various AC system components like lines, the compressor, and preparing the system for disassembly and reassembly. Detailed steps are provided for correctly connecting refrigerant lines and determining the proper amount of oil for recharging the system.
Caterpillar Cat 320F L Excavator (Prefix YBM) Service Repair Manual Instant D...yu5676962
The document provides instructions for removing and installing a boom cylinder on an excavator. Key steps include:
1. Lowering the boom and releasing hydraulic pressure before removal.
2. Detaching hoses and removing mounting bolts and pins to separate the cylinder from the excavator.
3. Lifting the cylinder, which weighs approximately 287kg, off the excavator using suitable lifting devices.
4. Reinstalling the cylinder by reversing the removal procedures, taking care when installing mounting pins and bolts. Proper torque specifications are provided.
This document provides instructions for removing and installing a flywheel on a 320E LRR excavator with a C6.6 engine. The removal procedure involves using guide studs and lifting equipment to support the flywheel, then removing mounting bolts. The installation procedure specifies cleaning and inspecting components, positioning the flywheel with guide studs and lifting equipment, and tightening mounting bolts to the specified torque. Instructions are also provided for removing and installing a crankshaft rear seal.
This document provides instructions for removing and installing various engine components on a Caterpillar 320E LRR excavator, including:
1. Removing and installing the crankshaft front seal using specific tools.
2. Removing and installing the front cover, which requires removing bolts in a specific order and position.
3. Installing a new gasket and front seal when reinstalling the front cover.
The document contains detailed step-by-step instructions and illustrations for completing each task while maintaining cleanliness and using the correct tools and torque specifications.
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
The document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. The disassembly procedure involves removing 27 components from the travel motor body and head. The assembly procedure instructs installing the components in reverse order and provides notices to ensure proper installation of keys and engagement of parts. Tools and torque specifications are also listed.
1. The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a 320D2L excavator.
2. The flywheel installation procedure includes cleaning and heating components, installing bolts while preventing rotation, and checking run out.
3. Crankshaft rear seal removal requires removing screws, while installation requires aligning with a tool and torquing screws in a specific sequence.
4. Flywheel housing removal and installation involves supporting with lifting devices, inspecting seals, and torquing bolts depending on grade.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
The document provides instructions for disassembling and assembling the final drive of a 320D2 excavator. Key steps include:
1. Removing the carrier assembly, sun gear, ring gears, and other components from the main housing.
2. Disassembling the carrier assembly by removing planetary gears, shafts, and bearings.
3. Assembling the carrier assembly by installing bearings, gears, shafts and securing with pins.
4. Installing seals, shims, gears and other components back into the main housing. Alignment and torque specifications are provided.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
Caterpillar Cat 320D2 and 320D2 L Excavator (Prefix YBK) Service Repair Manua...yu5676962
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning surfaces and installing dowels on the cylinder block.
3. Positioning the flywheel housing onto guide studs using a lifting device, then installing and tightening bolts to secure the housing.
Caterpillar Cat 320D2 and 320D2 L Excavator (Prefix WBF) Service Repair Manua...yu5676962
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 L excavator engine. The removal procedure includes using guide studs and a lifting device to support the flywheel housing as bolts are removed. Once removed, the dust seal can also be taken off. For installation, the crankshaft rear seal is inspected for leaks before cleaning surfaces and installing dowels, dust seal, and flywheel housing using guide studs and tightening bolts.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix HJC) Service Repair Ma...yu5676962
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It outlines the required tools and multi-step procedures for removal and installation, which include using various tools to turn the cylinder head, remove the guides and seats, and install new guides and seats at the proper depths. Safety notices are provided to keep parts clean and contain fluids properly during the process.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix EBY) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut to a specified torque.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
The document provides instructions for removing and installing various parts of a Caterpillar 320D excavator engine. It describes how to remove the fuel injection pump gear, electronic unit injectors, and turbocharger. For each part, it lists the required tools and shows illustrations of the removal and installation procedures. The procedures involve loosening or removing nuts, bolts, clamps and other hardware to separate engine components.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Caterpillar Cat 322B L EXCAVATOR (Prefix 5CR) Service Repair Manual Instant D...yu5676962
This document provides instructions for removing and installing the bucket linkage group and bucket cylinder on a Caterpillar 322B L excavator. The procedures include removing pins and bolts to separate the various linkage and cylinder components, as well as instructions for installing replacement components and adjusting clearances using shims. Proper lubrication of pins, bolts and other components is emphasized during assembly.
Caterpillar Cat 322B L EXCAVATOR (Prefix 1YS) Service Repair Manual Instant D...yu5676962
This document provides instructions for removing and installing the governor and associated components on a Caterpillar 3116 engine. The removal process involves disconnecting linkages and tubes, removing mounting bolts and clips, and using specialized tools. The installation follows the removal steps in reverse, applying lubricant to seals and ensuring proper adjustment of linkages. Required tools include various pliers and pin tools to facilitate disconnecting and reconnecting components.
Caterpillar Cat 322 L EXCAVATOR (Prefix 9RL) Service Repair Manual Instant Do...yu5676962
This document provides instructions for removing and installing a governor from a Caterpillar Cat 322 L excavator powered by a 3116 engine. The removal procedure involves disconnecting tubes, removing clips and bolts, and using special tools. The installation procedure describes cleaning and lubricating parts, replacing seals, and using tools to install the governor components in reverse order of removal. Proper torque specifications and checks are listed to ensure correct installation.
This document provides instructions for servicing the air conditioning system on Caterpillar 322 and 322L excavators. It describes safety precautions when working with refrigerant due to risks of injury. The document outlines procedures for preparing the machine, removing and installing various AC system components like lines, the compressor, and preparing the system for disassembly and reassembly. Detailed steps are provided for correctly connecting refrigerant lines and determining the proper amount of oil for recharging the system.
Caterpillar Cat 320F L Excavator (Prefix YBM) Service Repair Manual Instant D...yu5676962
The document provides instructions for removing and installing a boom cylinder on an excavator. Key steps include:
1. Lowering the boom and releasing hydraulic pressure before removal.
2. Detaching hoses and removing mounting bolts and pins to separate the cylinder from the excavator.
3. Lifting the cylinder, which weighs approximately 287kg, off the excavator using suitable lifting devices.
4. Reinstalling the cylinder by reversing the removal procedures, taking care when installing mounting pins and bolts. Proper torque specifications are provided.
This document provides instructions for removing and installing a flywheel on a 320E LRR excavator with a C6.6 engine. The removal procedure involves using guide studs and lifting equipment to support the flywheel, then removing mounting bolts. The installation procedure specifies cleaning and inspecting components, positioning the flywheel with guide studs and lifting equipment, and tightening mounting bolts to the specified torque. Instructions are also provided for removing and installing a crankshaft rear seal.
This document provides instructions for removing and installing various engine components on a Caterpillar 320E LRR excavator, including:
1. Removing and installing the crankshaft front seal using specific tools.
2. Removing and installing the front cover, which requires removing bolts in a specific order and position.
3. Installing a new gasket and front seal when reinstalling the front cover.
The document contains detailed step-by-step instructions and illustrations for completing each task while maintaining cleanliness and using the correct tools and torque specifications.
This document provides instructions for disassembling and assembling the gear pump (pilot) and main hydraulic pump on a Caterpillar 320D2 excavator. The summary includes steps to disassemble the gear pump by removing housing bolts, seals, gears, and plates. It also describes removing the main hydraulic pump by disconnecting hoses and harnesses, removing mounting bolts, and lifting out the pump along with attached auxiliary pumps and pilots.
The document provides instructions for disassembling and assembling the travel motor of a 320D2L excavator. The disassembly procedure involves removing 27 components from the travel motor body and head. The assembly procedure instructs installing the components in reverse order and provides notices to ensure proper installation of keys and engagement of parts. Tools and torque specifications are also listed.
1. The document provides instructions for removing and installing a flywheel, crankshaft rear seal, flywheel housing, and vibration damper and pulley on a 320D2L excavator.
2. The flywheel installation procedure includes cleaning and heating components, installing bolts while preventing rotation, and checking run out.
3. Crankshaft rear seal removal requires removing screws, while installation requires aligning with a tool and torquing screws in a specific sequence.
4. Flywheel housing removal and installation involves supporting with lifting devices, inspecting seals, and torquing bolts depending on grade.
This document provides instructions for removing and installing the water pump, crankshaft vibration damper and pulley, crankshaft front seal, and oil pan on a Caterpillar 320D2 excavator engine. The procedures include lists of required tools, illustrations showing the component locations and part numbers, and step-by-step instructions for removal and installation of each component. Safety notices are included to keep all parts clean from contaminants.
The document provides instructions for disassembling and assembling the final drive of a 320D2 excavator. Key steps include:
1. Removing the carrier assembly, sun gear, ring gears, and other components from the main housing.
2. Disassembling the carrier assembly by removing planetary gears, shafts, and bearings.
3. Assembling the carrier assembly by installing bearings, gears, shafts and securing with pins.
4. Installing seals, shims, gears and other components back into the main housing. Alignment and torque specifications are provided.
The document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D2 excavator engine. The procedure involves using special tools to compress the valve springs, remove the retainers and springs, and then install new springs and retainers. Safety precautions are outlined to prevent injury from the force of compressed springs. The process is also described for removing and installing the valves from the cylinder head.
The document provides instructions for removing and installing a fuel injection pump gear on a Caterpillar 320D2 excavator engine. Key steps include:
1. Using tools to lock the crankshaft and camshaft in position.
2. Ensuring timing marks are aligned and gears mesh correctly before installing the fuel pump gear.
3. Tightening the nut on the fuel pump gear shaft and checking backlash is within specifications.
4. Unlocking the fuel injection pump and removing locking tools before starting the engine.
Caterpillar Cat 320D2 and 320D2 L Excavator (Prefix YBK) Service Repair Manua...yu5676962
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 excavator engine. Key steps include:
1. Removing bolts from the flywheel housing and installing guide studs before lifting the housing off with a suitable device.
2. Inspecting the crankshaft rear seal for leaks and replacing if needed before cleaning surfaces and installing dowels on the cylinder block.
3. Positioning the flywheel housing onto guide studs using a lifting device, then installing and tightening bolts to secure the housing.
Caterpillar Cat 320D2 and 320D2 L Excavator (Prefix WBF) Service Repair Manua...yu5676962
The document provides instructions for removing and installing a flywheel housing on a Caterpillar 320D2 L excavator engine. The removal procedure includes using guide studs and a lifting device to support the flywheel housing as bolts are removed. Once removed, the dust seal can also be taken off. For installation, the crankshaft rear seal is inspected for leaks before cleaning surfaces and installing dowels, dust seal, and flywheel housing using guide studs and tightening bolts.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix HJC) Service Repair Ma...yu5676962
The document provides instructions for removing and installing valve guides and valve seat inserts on a Caterpillar C6.4 engine. It outlines the required tools and multi-step procedures for removal and installation, which include using various tools to turn the cylinder head, remove the guides and seats, and install new guides and seats at the proper depths. Safety notices are provided to keep parts clean and contain fluids properly during the process.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix GMX) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various engine components on a Caterpillar 320D RR excavator, including:
- Removing and installing the flywheel using various tools
- Removing and installing the crankshaft rear seal
- Removing and installing the flywheel housing
- Removing and installing the crankshaft pulley
The document gives detailed step-by-step instructions and illustrations for each procedure, and lists the required tools. Safety notices are provided to keep parts clean and contain fluids.
Caterpillar Cat 320D RR and 320D LRR Excavator (Prefix EBY) Service Repair Ma...yu5676962
This document provides instructions for removing and installing various components of an excavator engine, including:
1. Removing and installing the flywheel housing, which requires using lifting straps and removing bolts.
2. Removing and installing the crankshaft pulley, which requires using a puller and tightening a nut to a specified torque.
3. Removing the crankshaft front seal using a slide hammer puller and installing a new seal with an installer tool.
The document provides instructions for removing and installing various parts of a Caterpillar 320D excavator engine. It describes how to remove the fuel injection pump gear, electronic unit injectors, and turbocharger. For each part, it lists the required tools and shows illustrations of the removal and installation procedures. The procedures involve loosening or removing nuts, bolts, clamps and other hardware to separate engine components.
Implementing ELDs or Electronic Logging Devices is slowly but surely becoming the norm in fleet management. Why? Well, integrating ELDs and associated connected vehicle solutions like fleet tracking devices lets businesses and their in-house fleet managers reap several benefits. Check out the post below to learn more.
Charging Fueling & Infrastructure (CFI) Program by Kevin MillerForth
Kevin Miller, Senior Advisor, Business Models of the Joint Office of Energy and Transportation gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Expanding Access to Affordable At-Home EV Charging by Vanessa WarheitForth
Vanessa Warheit, Co-Founder of EV Charging for All, gave this presentation at the Forth Addressing The Challenges of Charging at Multi-Family Housing webinar on June 11, 2024.
Charging and Fueling Infrastructure Grant: Round 2 by Brandt HertensteinForth
Brandt Hertenstein, Program Manager of the Electrification Coalition gave this presentation at the Forth and Electrification Coalition CFI Grant Program - Overview and Technical Assistance webinar on June 12, 2024.
Charging Fueling & Infrastructure (CFI) Program Resources by Cat PleinForth
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EV Charging at MFH Properties by Whitaker JamiesonForth
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Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
Understanding Catalytic Converter Theft:
What is a Catalytic Converter?: Learn about the function of catalytic converters in vehicles and why they are targeted by thieves.
Why are They Stolen?: Discover the valuable metals inside catalytic converters (such as platinum, palladium, and rhodium) that make them attractive to criminals.
Steps to Prevent Catalytic Converter Theft:
Parking Strategies: Tips on where and how to park your vehicle to reduce the risk of theft, such as parking in well-lit areas or secure garages.
Protective Devices: Overview of various anti-theft devices available, including catalytic converter locks, shields, and alarms.
Etching and Marking: The benefits of etching your vehicle’s VIN on the catalytic converter or using a catalytic converter marking kit to make it traceable and less appealing to thieves.
Surveillance and Monitoring: Recommendations for using security cameras and motion-sensor lights to deter thieves.
Statistics and Insights:
Theft Rates by Borough: Analysis of data to determine which borough in NYC experiences the highest rate of catalytic converter thefts.
Recent Trends: Current trends and patterns in catalytic converter thefts to help you stay aware of emerging hotspots and tactics used by thieves.
Benefits of This Presentation:
Awareness: Increase your awareness about catalytic converter theft and its impact on vehicle owners.
Practical Tips: Gain actionable insights and tips to effectively prevent catalytic converter theft.
Local Insights: Understand the specific risks in different NYC boroughs, helping you take targeted preventive measures.
This presentation aims to equip you with the knowledge and tools needed to protect your vehicle from catalytic converter theft, ensuring you are prepared and proactive in safeguarding your property.
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01807220
Track - Separate
SMCS - 4170-076
Separation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-6214 Block Assembly 1
B 1U-7630 Impact Socket 1
C(1)
3S-6224 Electric Hydraulic Pump (115 Volt)(2)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
5P-2379 Press Frame and Tooling Group 1
8S-7172 Double Acting Cylinder 1
8S-9903 Rollover Group 1
(1)
Use Tooling (C) if the master pin can not be removed.
(2)
8S-8033 Electric Hydraulic Pump (230 Volt) is available.
1. Start the engine. Park the machine on a hard, level surface. Stop the engine.
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3. Grease is under high pressure.
Grease coming out of the relief valve under pressure can penetrate the
body causing injury or death.
Do not watch the relief valve to see if grease is escaping. Watch the track
or track adjustment cylinder to see if the track is being loosened.
Loosen the relief valve only one turn.
2. Release the tension on the track assembly. Refer to Operation and Maintenance Manual,
"Track Adjustment - Adjust" for more information.
Illustration 1 g00490310
Illustration 2 g00490311
Note: To provide additional clearance for removal of the master pin, the track shoe on each
side of the master pin may be removed. Use Tooling (B) in order to remove the track shoe
mounting bolts.
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4. 3. Move the track assembly until master pin (2) is in the position that is shown. Put Tooling
(A) under the track grouser, as shown. Move the track assembly onto Tooling (A).
Illustration 3 g00779243
Personal injury can result from the track coming off of the roller frame.
The track can move off the track roller frame very quickly when a
separation of the track is made.
Keep away from the front of the machine when the track is removed
from the track roller frame.
Note: The spacer for the track will fall out of the track links when the track assembly is
separated.
4. Remove cotter pin (3) from the master pin.
Illustration 4 g00779249
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5. 5. Use a hammer and a punch to remove master pin (2) from the track links. Separate the track
links, and locate the two spacers for the track. Slowly move the machine forward until the
track assembly is off the sprocket, the track carrier rollers and the front idler.
Note: If the track does not separate use Tooling (C) in order to remove the master pin.
Move the track assembly until the master pin is in a position between the center track carrier
roller and the rear track carrier roller. Remove the master pin. For further information, refer
to Special Instruction, SMHS6954, "Track Disassembly".
6. Fasten a suitable lifting device to the rear of the track assembly.
7. Raise the track assembly off Tooling (A).
8. Remove Tooling (A). Lower the rear of the track assembly to the floor.
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i02044033
Track - Connect
SMCS - 4170-077
Connection Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-6214 Track Block Assembly 1
B 1U-7630 Impact Socket 1
C
3S-6224 Electric Hydraulic Pump (115 Volt)(1)
1
8T-0820 Hydraulic Pressure Gauge 1
3B-7722 Pipe Bushing 2
1P-2376 Quick Connect Coupler 2
1P-2377 Dust Plug 2
6D-7726 Hose Assembly 2
5P-2379 Track Press Tool Gp 1
8S-7172 Double Acting Cylinder
8S-9903 Track Press Rollover Gp
D 1P-3545 Coupler for Track Chain 1
E 1P-3533 Bar 1
F 5P-0960 Molybdenum Grease 1
G 5F-9447 Pilot Pin 1
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7. (1)
8S-8033 Electric Hydraulic Pump (230 Volt) is available.
Illustration 1 g01036073
1. Install Tooling (D) in the track link and on the sprocket, as shown.
2. Start the machine. Move the sprocket forward until the track assembly is pulled up on the
sprocket. Move the sprocket forward until the end of the track assembly is past a vertical
line through the center of the sprocket. Remove Tooling (D).
Illustration 2 g01036161
3. Install Tooling (E) between the first bushing in the track link and the track shoe, as shown.
4. Move the sprocket forward. Use Tooling (E) to guide the track assembly over the carrier
rollers and the front idler.
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8. Illustration 3 g01036164
Typical example
5. Use a suitable lifting device to raise the front of the track assembly. Install Tooling (A) in
position under the track shoe, as shown.
6. Apply Tooling (F) on two track bushings. Install the bushings in the track links. The grease
will hold the bushings in place.
7. Apply Tooling (F) in the master pin bores in the track assembly and on the master pin.
8. Connect the ends of the track assembly. Make sure that the pin bore in each end of the track
assembly is aligned with each other.
Illustration 4 g01036167
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9. Illustration 5 g00722410
9. Install Tooling (G) in the track assembly. Make sure that Tooling (G) is centered in the
track links. Use Tooling (G) and a hammer to install master pin (2).
Note: If you can not install master pin (2) with the hammer, use Tooling (C) to install
master pin (2). Refer to Illustration 5.
10. Install the cotter pin in the master pin. Remove Tooling (A) from the rear of the track
assembly.
Note: Refer to Special Instruction, "Track - Assembly" for further information regarding
Tooling (C).
11. If the track shoe on each side of the master pin was removed, reinstall the track shoes. Use
Tooling (B) to reinstall the track shoe mounting bolts.
12. Tighten the tension of the track. Refer to Operation and Maintenance Manual, "Track
Adjustment - Adjust" for the correct procedure.
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01953048
Front Idler, Recoil Spring and Hydraulic Track Adjuster -
Remove
SMCS - 4157-011; 4158-011; 4159-011
Removal Procedure
Start By:
a. Separate the track assemblies. Refer to Disassembly and Assembly, "Track - Separate".
Illustration 1 g00708892
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
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11. Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
1. Use a pry bar and move the front idler (1), the recoil spring, and the hydraulic track adjuster
partially out of the track roller frame. Attach a suitable lifting device to front idler (1), as
shown.
Illustration 2 g00708894
2. Once front idler (1), the recoil spring, and the hydraulic track adjuster (2) is partially out of
the track frame reposition the suitable lifting device in order to support the recoil spring, the
hydraulic track adjuster, and the front idler.
3. Slide the front idler, the recoil spring, and the hydraulic track adjuster (2) out of the track
roller frame as one unit. The weight of the unit is approximately 204 kg (450 lb).
4. Leave the suitable lifting device attached and turn the front idler, the recoil spring, and the
hydraulic track adjuster around 180 degrees.
Illustration 3 g00708895
5. Install the front idler partially into the track frame. The front idler, the recoil spring, and the
hydraulic track adjuster will be supported by the track frame.
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12. 6. Reposition the suitable lifting device in order to support the recoil spring and the hydraulic
track adjuster (2).
7. Remove bolts (3) that hold the front idler to the recoil spring and the hydraulic track
adjuster together.
8. Separate recoil spring and the hydraulic track adjuster (2) from the front idler. The front
idler will be supported by the track frame.
9. The weight of the recoil spring and the hydraulic track adjuster as a unit is approximately
95 kg (210 lb).
Illustration 4 g00708896
10. Attach a suitable lifting device to the front idler (1), as shown.
11. Remove the front idler from the track roller frame. The weight of the front idler is
approximately 109 kg (240 lb).
Reference: Refer to Undercarriage Reconditioning Bulletin, SEBF8495, "Hydraulic Excavator
Idler Disassemble and Assembly Procedures" for the disassembly and assembly procedures for the
idler.
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i04294430
Recoil Spring - Disassemble
SMCS - 4158-015
Disassembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B
146-2457 Hydraulic Power Supply Gp 1
223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
D 4C-4467 65 mm Socket 1
Start By:
a. Remove the front idler and the recoil spring assembly. Refer to Disassembly and Assembly,
"Front Idler, Recoil Spring and Hydraulic Track Adjuster - Remove".
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
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14. Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
1. Prior to disassembling the recoil spring assembly, make sure that Tooling (A) is on a level
surface.
2. Thoroughly clean the outside surface of the recoil spring assembly prior to disassembly.
Illustration 1 g00483426
3. Install Tooling (C) on Tooling (B), as shown.
Illustration 2 g00494710
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15. Illustration 3 g00483437
Note: Two adjustable supports (1), reaction plate (2) and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3). The spacing is
approximately the same length as the recoil spring assembly (free length). Also, make sure
that two adjustable supports (1) are positioned between the reaction plate and the movable
plate, as shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
6. Fasten a suitable lifting device to the recoil spring assembly. Put the recoil spring assembly
in position on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports in order to align the centerline of the recoil spring
assembly with the centerline of Tooling (A).
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16. Illustration 4 g00498760
The hoist has been removed from the recoil spring assembly in order to provide a better illustration of level
gauge (4).
8. Put a level gauge (4) on the recoil spring assembly.
Illustration 5 g00498781
9. Reposition the recoil spring assembly until the recoil spring assembly is level. Reposition
the recoil spring assembly until the retaining rod and nut (6) are centered in the hole in
reaction plate (2).
10. The recoil spring assembly is leveled by moving adjustable supports (1) higher or lower.
After the recoil spring assembly is leveled and centered, install two pins (5) on the back side
of reaction plate (2), as shown.
11. Operate Tooling (B) enough to hold the recoil spring assembly in position between reaction
plate (2) and movable plate (3). Make sure that the recoil spring assembly is level and
centered.
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17. Illustration 6 g00498784
Several tons of force are required to compress the recoil spring during
assembly.
Do not compress the spring assembly until the covers on the tooling have
been closed.
It is possible for the recoil spring to twist under load and come out of the
tooling resulting in injury or death.
12. Close covers (7) on Tooling (A). Use Tooling (B) to compress the recoil spring assembly
slightly.
Illustration 7 g00889063
13. Through the opening in the end of Tooling (A), remove the socket head bolts and lock strip
(8) from the end of the retaining rod.
14. Remove nut (6) with Tooling (D). Release the force on the recoil spring assembly.
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18. 15. Open the covers on Tooling (A). Fasten a suitable lifting device to the recoil spring
assembly, and remove the recoil spring assembly from Tooling (A).
Illustration 8 g00902471
16. Separate the components of the recoil spring assembly. Remove support (12), spring (10),
support (9), and rod (11).
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19. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i06208069
Recoil Spring - Assemble
SMCS - 4158-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 4C-9540 Recoil Spring Bench 1
B 223-3506 Hydraulic Cylinder and Lines Gp 1
C 8S-9971 Adapter 1
D - See Recoil Spring Chart -
E - Loctite 242 -
The spring of the recoil spring assembly is compressed under several
tons of force.
Do not attempt to compress or release the tension of the spring with the
nut on the end of the retaining rod.
Damaged threads on the retaining rod or nut can cause the assembly to
come apart with force, resulting in injury or death.
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20. Note: Prior to assembling the recoil spring assembly, make sure that Tooling (A) is on a
level surface.
Illustration 1 g03855728
1. Check the condition of the threads on rod (11) and nut (6). If the threads are worn or
damaged, use new parts for replacement.
2. Assemble the recoil spring assembly loosely. Position spring (10) onto support (9). Install
rod (11) into support (9). Position support (12).
Illustration 2 g00483426
3. Install Tooling (C) on Tooling (B).
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21. Illustration 3 g00494710
Illustration 4 g00483437
Note: Two adjustable supports (1), reaction plate (2), and movable plate (3) are part of
Tooling (A).
4. Adjust the spacing between reaction plate (2) and movable plate (3) so that the spacing is
approximately the same length as the recoil spring assembly. Also, make sure that two
adjustable supports (1) are positioned between the reaction plate and the movable plate, as
shown. Level the two supports.
Note: The recoil spring assembly may be installed in Tooling (A) from the end. In this case,
reaction plate (2) must be removed. Then reinstall the reaction plate after the recoil spring
assembly is in place on two adjustable supports (1).
NOTICE
Do not remove the hoist from the recoil spring assembly until the unit
is leveled, centered and locked in the specified tooling.
5. The combined weight of the recoil spring assembly is approximately 116 kg (255 lb).
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22. 6. Fasten a suitable lifting device to the recoil spring assembly. Position the recoil spring
assembly on two adjustable supports (1) in Tooling (A).
7. Adjust the two adjustable supports in order to align the centerline of the recoil spring
assembly with the centerline of Tooling (A).
Illustration 5 g00949740
The hoist has been removed from the recoil spring assembly in order to provide a better illustration of level
gauge (4).
8. Operate Tooling (B) and guide the end of the recoil spring assembly through the hole in
reaction plate (2). Put a level gauge (4) on the recoil spring assembly. Make sure that the
recoil spring assembly is level and centered in Tooling (A). Remove the suitable lifting
device from the recoil spring assembly.
Illustration 6 g00498784
9. Close covers (7) on Tooling (A). Compress the recoil spring assembly with Tooling (B).
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23. Illustration 7 g03855741
(X) Compressed length of the spring.
10. Open the covers on Tooling (A). Measure the assembled length of the recoil spring. The
Compressed Length (X) must be set per chart below.
Table 2
Recoil Spring Length
Model Spring Length Socket
312E 377 ± 0.70 mm (15 ± 0.028inch) 386-3318
318C 432 ± 0.70 mm (17 ± 0.028 inch) 386-3319
320C 432 ± 0.70 mm (17 ± 0.028 inch) 386-3319
320D 550 ± 1.50 mm (22 ± 0.60 inch) 142-4216
320E 550 ± 1.50 mm (22 ± 0.060 inch) 142-4216
321C 440 ± 0.7 mm (17 ± 0.030inch) 386-3319
321D 550 ± 1.50 mm (22 ± 0.060 inch) 142-4216
322C 526 ± 1.50 mm (21 ± 0.060 inch) 142-4216
325C 640 ± 1.0 mm (25. ± 0.040inch) 386-3313
11. If the assembled length is not correct, close covers (7) on Tooling (A), and adjust the spring
length with Tooling (B). If the assembled length is correct, the assembly of the recoil spring
assembly can be completed.
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24. Illustration 8 g03855744
12. Apply a rust inhibitor to the threads on the end of the retaining rod for the recoil spring.
Install nut (6). Tighten nut (6) with Tooling (D).
13. Put Tooling (E) on the threads of the socket head bolts that hold strip (8) in place. Install the
strip and the socket head bolts that hold the strip.
14. Fasten a suitable lifting device to the recoil spring assembly, and remove the recoil spring
assembly from Tooling (A). The combined weight of the recoil spring assembly is
approximately 116 kg (255 lb).
End By:
a. Install the front idler and the recoil spring.
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25. Suggest:
If the above button click is invalid.
Please download this document
first, and then click the above link
to download the complete manual.
Thank you so much for reading
26. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320C EXCAVATOR MAB
Configuration: 320C & 320C L Excavators MAB00001-UP (MACHINE) POWERED BY 3066 Engine
Disassembly and Assembly
320C Excavator Machine Systems
Media Number -RENR3826-16 Publication Date -01/11/2014 Date Updated -30/03/2016
i01957585
Hydraulic Track Adjusters - Disassemble
SMCS - 4157-015
Disassembly Procedure
Start By:
a. Disassemble the recoil spring. Refer to Disassembly and Assembly, "Recoil Spring -
Disassemble".
Illustration 1 g00526451
1. Remove piston assembly (5) from cylinder (2).
2. Remove lip seal (6) from cylinder (2).
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