This document provides instructions for removing and installing valve stem seals on Caterpillar 320, 320L, and 320N track-type excavators. The procedure involves using a seal pick tool to remove the old seals from the valve guides and install new seals. Technicians are instructed to keep all parts clean and coat the new seals with engine oil during installation.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 725 c articulated truck (prefix lfb) service repair manual (l...fkjsekksmem
This document provides instructions for disassembling and assembling the torque converter of a 725C articulated truck. The disassembly process involves removing over 40 individual parts from the torque converter including housings, gears, seals, bearings, and other components. Detailed illustrations accompany each step. The assembly section provides the reverse steps and notes on cleaning, inspecting, and lubricating parts during reassembly. Required tools are listed for both disassembly and assembly.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 303.5 e2 mini hydraulic excavator (prefix jwy) service repair...fjsjekdmmeme
The document provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2 Mini Hydraulic Excavator engine. The procedures describe using various tools to compress valve springs, remove components in the proper sequence while keeping them clean, and reinstalling components in the reverse order of removal. Special tools and trained personnel are required for some tasks like removing valve guides and seats.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...fkjsekksmem
The document provides instructions for removing and installing components related to the crankshaft on a Caterpillar 329E excavator engine, including:
- Removing and installing the vibration damper and pulley, which involves removing screws and installing guide studs.
- Removing and installing the crankshaft front seal using a removal/installation tool.
- Removing and installing the front cover, which requires identifying bolt positions, cleaning surfaces, and installing a new gasket.
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. Key steps include:
1. Using tooling to compress the valve spring and rotate the crankshaft to allow the piston to hold the valve open while the spring is removed.
2. Removing the valve keepers and spring retainer to access the valve spring.
3. Reversing the process to install new valve springs, making sure to complete installation on pairs of cylinders before moving to the next pair.
Caterpillar cat 725 c articulated truck (prefix lfb) service repair manual (l...fkjsekksmem
This document provides instructions for disassembling and assembling the torque converter of a 725C articulated truck. The disassembly process involves removing over 40 individual parts from the torque converter including housings, gears, seals, bearings, and other components. Detailed illustrations accompany each step. The assembly section provides the reverse steps and notes on cleaning, inspecting, and lubricating parts during reassembly. Required tools are listed for both disassembly and assembly.
Caterpillar cat 320 l track type excavator (prefix 2dl) service repair manual...fkjsekksmem
This document provides instructions for servicing components of Caterpillar excavator models 320, 320L, and 320N, including:
- Removing and installing inlet and exhaust valve seals
- Removing the engine oil filter base
- Installing the engine oil filter base
- Removing the engine oil cooler
- Disassembling the engine oil cooler
- Reassembling the engine oil cooler
- Installing the engine oil cooler
The document includes diagrams and step-by-step instructions for maintenance procedures. Technicians are advised to keep components clean and contain fluids properly during repair.
Caterpillar cat 320 d l excavator (prefix kgf) service repair manual (kgf0000...fkjsekksmem
This document provides instructions for disassembling and assembling the travel motor of a 320D L excavator. The disassembly process includes 27 steps to remove components like the head, fittings, seals, brake piston, plates, and barrel assembly. The assembly section outlines 13 steps including installing seals, keys, cam plate, springs, and piston shoe assemblies back into the barrel assembly and body of the travel motor. Special care must be taken to align parts properly and not allow components to separate during disassembly and assembly.
Caterpillar cat 303.5 e2 mini hydraulic excavator (prefix jwy) service repair...fjsjekdmmeme
The document provides instructions for removing and installing inlet and exhaust valves, valve springs, valve guides, and valve seat inserts on a Caterpillar 303.5E2 Mini Hydraulic Excavator engine. The procedures describe using various tools to compress valve springs, remove components in the proper sequence while keeping them clean, and reinstalling components in the reverse order of removal. Special tools and trained personnel are required for some tasks like removing valve guides and seats.
Caterpillar cat 320 d l excavator (prefix a9f) service repair manual (a9f0000...fjskekfseik
This document provides instructions for removing and installing inlet and exhaust valve springs on a Caterpillar 320D L excavator engine. The removal process involves using specialized tools to compress the valve springs so the valves can be serviced while keeping the piston at top dead center. Installation requires cleaning components, lubricating the valves, and using tools to carefully compress the springs into place. Proper assembly procedure and safety precautions are emphasized to avoid injury from released spring forces.
Caterpillar cat 330 track type excavator (prefix 6 wj) service repair manual ...fjskefkemms
This document provides instructions for removing and installing travel motors on 330 and 330L excavator models. It describes:
- Releasing hydraulic pressure before removing components
- Removing covers, clamps, hoses and tubes to access the travel motor
- Using a tool and hoist to remove the travel motor, which weighs 120kg
- Cleaning mating surfaces, checking seals and reinstalling components in reverse order
It then details disassembling and assembling the travel motor, including removing the head assembly, brake piston, cylinder assembly parts and seals. Precautions are given to prevent damage and clean/oil parts during reassembly.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...fjskekfseik
This document provides instructions for removing the swing motor from a 304.5 Mini Hydraulic Excavator. The instructions include releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to separate the right console to access the swing motor for removal. Proper containment of fluids and marking of disconnected lines and fittings is emphasized.
Caterpillar cat 303 cr mini hydraulic excavator (prefix dma) service repair m...fjsjekdmmeme
This document provides assembly instructions for the main control valve of a 303 CR Mini Hydraulic Excavator. It describes assembling 8 different block assemblies (L through H) that make up the main control valve. The instructions note that cleanliness is important, valves must be assembled in the same configuration, and components must be returned to their original valves. Personal injury warnings are also provided regarding spring forces.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly seated using a soft faced hammer.
The summary covers the key steps and tools involved in removing and installing the inlet and exhaust valves per the document's instructions.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for assembling the pump, installing the components in reverse order and ensuring new seals and O-rings are used. Cleanliness is emphasized throughout to prevent contaminants from entering the system. Tools including snap ring pliers are required.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 325 f excavator (prefix rbw) service repair manual (rbw00001 ...hfjsekekmmd
This document provides instructions for disassembling and assembling the travel motor on 325F and 325F L excavator models. The disassembly procedure involves 25 steps to remove components like the motor head, fittings, seals, pistons, and more. The assembly procedure describes 22 steps and includes applying sealant and grease, installing components in their original positions, and using a string to ensure proper cam plate engagement during installation of the barrel assembly. Precise following of the procedures is emphasized to prevent damage to components.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 725 c articulated truck (prefix lfb) service repair manual (l...ifse9diodkdk
This document provides instructions for disassembling and assembling the torque converter in a 725C articulated truck. It describes 43 steps to disassemble the various components of the torque converter including removing bolts, seals, bearings, races, and housing pieces. It then lists the required tools and provides a brief assembly procedure, noting to clean all surfaces and apply locking compound or O-ring assembly compound as needed.
Caterpillar cat 329 f l excavator (prefix erl) service repair manual (erl0000...ifse9diodkdk
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
Caterpillar cat 329 el excavator (prefix pty) service repair manual (pty00001...ifse9diodkdk
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...ifse9diodkdk
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
This document provides instructions for installing a flywheel and removing and installing a wet back end flywheel housing on a Caterpillar 320 GC excavator. It describes using guide studs and lifting devices to position the heavy flywheel and housing. Torque specifications and tightening sequences are given for installing mounting bolts. Replacing seals, gaskets and dowels is also covered.
Caterpillar cat 304.5 mini hydraulic excavator (prefix wak) service repair ma...fjskekfseik
This document provides instructions for removing the swing motor from a 304.5 Mini Hydraulic Excavator. The instructions include releasing hydraulic system pressure, removing the cab and seat, disconnecting linkages from the left console, and removing bolts to separate the right console to access the swing motor for removal. Proper containment of fluids and marking of disconnected lines and fittings is emphasized.
Caterpillar cat 303 cr mini hydraulic excavator (prefix dma) service repair m...fjsjekdmmeme
This document provides assembly instructions for the main control valve of a 303 CR Mini Hydraulic Excavator. It describes assembling 8 different block assemblies (L through H) that make up the main control valve. The instructions note that cleanliness is important, valves must be assembled in the same configuration, and components must be returned to their original valves. Personal injury warnings are also provided regarding spring forces.
1. The document provides instructions for removing and installing final drives on 320-series excavators. It describes disconnecting hydraulic lines, removing mounting bolts, and using lifting tools to remove the final drives from the excavator.
2. Detailed steps are given for disassembling the final drives, including removing gears, carriers, seals, and other components. Alignment marks should be made for reassembly.
3. Reassembly involves cleaning parts, applying threadlock and lubricant, and torquing bolts to specification. Seals and bearings must be installed correctly to prevent damage.
Caterpillar cat 305 cr mini hydraulic excavator (prefix dgt) service repair m...fjskekfseik
The document provides instructions for removing the swivel on a 305CR Mini Hydraulic Excavator. It lists the required tools and notes to release hydraulic pressure and remove the cab first. The procedure involves using plugs and caps to seal ports while removing 4 bolts to detach the swivel assembly.
The document provides instructions for removing and installing inlet and exhaust valves on a Caterpillar 330 excavator engine. It describes:
1. Using valve spring compressors and other tools to remove the valves, springs, and related components from the cylinder head.
2. Inspecting the valve springs and related components when removed.
3. Lubricating and installing the valves back into the cylinder head in the reverse order of removal.
4. Ensuring the valve keepers are properly seated using a soft faced hammer.
The summary covers the key steps and tools involved in removing and installing the inlet and exhaust valves per the document's instructions.
Caterpillar cat 301.6 mini hydraulic excavator (prefix my6) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a blade cylinder for a 301.6 Mini Hydraulic Excavator. The disassembly procedure involves removing seals and other components from both ends of the cylinder. The assembly procedure describes installing the components in reverse order and applying the appropriate torque to fasteners. Separate sections also describe removing and installing the excavator's blade and bucket.
This document provides instructions for removing and installing various engine components on a Caterpillar 330 L excavator, including:
1. The cylinder head removal procedure involves removing fuel injection lines, exhaust manifold, rocker shaft and pushrods, and bolts holding the head to the cylinder block.
2. Installing the cylinder head requires cleaning surfaces, installing gaskets and bolts, adjusting valves, and reinstalling other removed components.
3. Removal of the spacer plate requires removing seals and installing a new gasket, while installation requires cleaning and installing the plate with new seals.
Caterpillar cat 304.5 mini hydraulic excavator (prefix anr) service repair ma...fjsjekdmmeme
The document provides instructions for disassembling and assembling a piston pump. It lists 34 steps for disassembling the pump, removing components like the piston, valve, plates, seals and bearings. It then lists 32 steps for assembling the pump, installing the components in reverse order and ensuring new seals and O-rings are used. Cleanliness is emphasized throughout to prevent contaminants from entering the system. Tools including snap ring pliers are required.
Caterpillar cat 311 c excavator (prefix pad) service repair manual (pad00001 ...fjskefkemms
The document provides disassembly instructions for the final drive, travel motor, travel brake valve, and traction control valve of an excavator model 311C. It lists the required tools and parts and provides step-by-step instructions and illustrations for removing components like gears, plates, pistons, springs, and seals from each assembly. Safety warnings are included to take precautions for released spring forces during disassembly.
Caterpillar cat 325 c l excavator (prefix btd) service repair manual (btd0000...fjkskedmme
The document provides step-by-step instructions for disassembling and assembling the piston motor of an excavator. It lists 22 steps for disassembly, which include removing the key, cover, port plate, bearings, valve assembly, and other components. It then lists 16 steps for assembly, which involve installing components in reverse order and ensuring proper seating and alignment of parts like bearings, seals, and the rotating group. Cleanliness is emphasized throughout and special tools are required for tasks like compressing springs.
This document provides instructions for removing and installing exhaust manifold, inlet manifold, valves, and valve guides on Caterpillar 325, 325L, and 325LN excavator models powered by a 3116 engine. The procedures include removing mounting bolts and studs, applying anti-seize compound, installing new gaskets, and tightening fasteners to specified torques. Tools required are also listed.
Caterpillar cat 330 l excavator (prefix 8fk) service repair manual (8fk00001 ...fjsjekdmmeme
This document provides instructions for removing and installing a cylinder head on a 330L excavator with a 3306 engine. The key steps are:
1. Remove components attached to the cylinder head like the exhaust manifold, fuel lines, and rocker shaft.
2. Remove the cylinder head bolts and lifting the heavy cylinder head off the engine.
3. Clean the mating surfaces and install a new gasket before reinstalling the cylinder head and torquing the bolts in the specified sequence.
4. Reinstall the removed components like the rocker shaft after installing the new cylinder head.
Caterpillar cat 311 c excavator (prefix cke) service repair manual (cke00001 ...fjskefkemms
This service repair manual provides instructions for removing and installing inlet and exhaust valve seals on models 311C and 311C U excavators. The procedures describe using a seal pick tool to remove old seals from valve guides and installing new seals. Safety notices are included to keep parts clean and contain fluids.
This document provides instructions for removing and installing a governor and fuel injection control linkage on Caterpillar 320 excavator models. It describes the required tools and gives a step-by-step process including removing clips and pins, sliding tubes, and removing/installing parts like the governor, linkage, and seals using special tools. References are provided for more information on governors and linkage inspection procedures.
Caterpillar cat 325 f excavator (prefix rbw) service repair manual (rbw00001 ...hfjsekekmmd
This document provides instructions for disassembling and assembling the travel motor on 325F and 325F L excavator models. The disassembly procedure involves 25 steps to remove components like the motor head, fittings, seals, pistons, and more. The assembly procedure describes 22 steps and includes applying sealant and grease, installing components in their original positions, and using a string to ensure proper cam plate engagement during installation of the barrel assembly. Precise following of the procedures is emphasized to prevent damage to components.
The document provides instructions for removing and installing a fuel injection pump on a 320DL excavator with a C6.4 engine. It describes:
1) Removing components like hoses, tubes, brackets and gears to access the fuel injection pump.
2) Using identification marks and tooling to properly align gears during removal and installation.
3) Cleaning components thoroughly before installation to prevent contamination.
4) Installing the fuel injection pump by reversing the removal steps and ensuring proper torque of fasteners.
Caterpillar cat 725 c articulated truck (prefix lfb) service repair manual (l...ifse9diodkdk
This document provides instructions for disassembling and assembling the torque converter in a 725C articulated truck. It describes 43 steps to disassemble the various components of the torque converter including removing bolts, seals, bearings, races, and housing pieces. It then lists the required tools and provides a brief assembly procedure, noting to clean all surfaces and apply locking compound or O-ring assembly compound as needed.
Caterpillar cat 329 f l excavator (prefix erl) service repair manual (erl0000...ifse9diodkdk
1. The document provides removal and installation instructions for inlet and exhaust valves on a Caterpillar 329F L Excavator with a C7.1 engine.
2. The procedure involves using special tools to compress the valve springs to remove the valve keepers and other components, and then reversing the process to install new components.
3. Technicians are instructed to clean and inspect all parts, lubricate the valves, and ensure proper valve depth before installing and securing the valve assembly components.
Caterpillar cat 329 el excavator (prefix pty) service repair manual (pty00001...ifse9diodkdk
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
Caterpillar cat 329 e excavator (prefix pty) service repair manual (pty00001 ...ifse9diodkdk
The document provides instructions for removing and installing the front cover on a Caterpillar 329E excavator engine. The removal procedure involves taking out the crankshaft pulley, fan if equipped, and front seal before removing bolts to take off the front cover. The installation procedure specifies cleaning surfaces, installing a new gasket on guide studs, placing the front cover on with bolts, and using a front cover alignment tool.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5h) service r...ifse9diodkdk
This service repair manual provides instructions for removing and installing various engine components on a Caterpillar 329D L MOBILE HYD POWER UNIT, including:
- Removing and installing inlet and exhaust valve guides from the cylinder head.
- Removing and installing inlet and exhaust valve seat inserts in the cylinder head.
- Removing the engine oil filter base and oil cooler.
- Disassembling the remote or engine mounted engine oil filter base.
The document provides detailed step-by-step instructions, diagrams and safety notices for completing each procedure. Required tools are listed for each job.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix l5g) service r...ifse9diodkdk
This document provides instructions for disassembling the final drive of a 329D L Mobile Hydraulic Power Unit. It outlines 30 steps to fully disassemble the final drive, including removing gears, carriers, shafts, seals and other components. Various tools are required to secure, lift and remove parts. Cleanliness is important to prevent dirt from entering during disassembly.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j9d) service r...ifse9diodkdk
This document provides the disassembly and assembly procedures for a travel motor on a 329DL Mobile Hydraulic Power Unit excavator. The disassembly procedure outlines 28 steps to dismantle the various components of the travel motor. The assembly procedure describes 19 steps to reassemble the travel motor components in reverse order. Proper cleaning and installation of new seals and gaskets is emphasized throughout.
Caterpillar cat 329 dl mobile hyd power unit excavator (prefix j8d) service r...ifse9diodkdk
The document provides instructions for disassembling the final drive of a 329DL Mobile Hydraulic Power Unit. It lists required tools and describes a 37 step process involving removing housing, gears, carriers, shafts, seals, and other components. Cleanliness is important to prevent dirt from entering during reassembly. Weights of removed parts are provided to assist with lifting.
This document provides instructions for removing the engine oil filter base and oil cooler from a Caterpillar 329D LN excavator. The key steps are:
1. Drain engine oil and coolant from the systems before removal to contain fluids.
2. For a remote-mounted filter base, use a strap wrench to remove the oil filter, then remove bolts and the filter base.
3. For an engine-mounted base, drain the cooling system, then remove hoses and bolts to separate the oil cooler from the engine.
This document provides instructions for disassembling the final drive on a Caterpillar 329D2 L excavator. The process involves:
1. Removing the final drive and separating it from the track assembly and travel motor.
2. Lifting the final drive and disassembling it into components like the cover, carrier assembly, ring gears, and main housing.
3. Using tools like pins, screws, and lifting devices to separate individual parts which are then cleaned and inspected.
4. Disassembling internal components of the carrier assembly like planetary gears and shafts.
The instructions describe each step in detail and include illustrations of the components and proper tooling to use. Safety notes are included about handling
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, adapters, seals and other components from the flywheel housing. Precautions are given to keep parts clean and ensure correct alignment of sleeves and oil holes. Required tools include a driver group. The process is reversed to install the RPTO following similar steps and precautions.
This document provides instructions for removing and installing a crankshaft from a C7.1 engine. It describes removing components like the front housing, oil pump, seals and bearings. It then instructs how to attach lifting slings to the crankshaft and remove it from the engine block. Detailed steps are provided for cleaning and inspecting the crankshaft and installing new bearings, thrust washers and seals before reinstalling the crankshaft and torquing the bolts to the specified values. Clear illustrations supplement the text instructions.
Caterpillar cat 329 d2 l excavator (prefix tmj) service repair manual (tmj000...ifse9diodkdk
The document provides instructions for removing and installing the engine oil pump on a Caterpillar C7.1 engine. It describes removing the oil pan, bolts and brackets holding the pump. It also details checking clearances after installation and installing the oil pan. Installation involves cleaning components, installing dowels and bolts, and checking gear backlash.
This document provides instructions for installing an engine oil pump on a C7.1 engine. It describes cleaning and inspecting the oil pump components and installing the cross over tube assembly with new gaskets. It also details reassembling the oil pump if disassembled, ensuring proper dowel pin locations, and installing the oil pump assembly onto the cylinder block and torquing the bolts. The installation is completed by installing a new gasket and the suction pipe.
This document provides instructions for removing the rear power take-off (RPTO) from a C7.1 engine. It outlines 10 steps to remove gears, hubs, adapters and other components from the flywheel housing. Precautions are given to keep parts clean and ensure correct alignment of sleeves and oil holes. Required tools include a driver group. The process concludes by removing the flywheel after the RPTO is disassembled.
Caterpillar cat 329 d ln excavator (prefix ebm) service repair manual (ebm000...ifse9diodkdk
The document provides instructions for removing and installing pistons and connecting rods on a Caterpillar C7 engine. It describes removing the cylinder head, oil pump, and piston cooling jets before removing each piston and connecting rod assembly. The connecting rod cap and bearings are removed, then the piston and connecting rod are separated. Reinstallation follows the reverse order, applying anti-seize compound and using tools to properly position the piston rings and install the connecting rod bearings.
Caterpillar cat 329 d l excavator (prefix yfw) service repair manual (yfw0000...ifse9diodkdk
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, carriers and seals. It then lists 21 steps for assembly, providing details on cleaning parts, applying lubricants, setting bearing preloads using presses and shims, and installing seals and gears back into their original locations and orientations. Cleanliness is emphasized as important throughout the process.
Caterpillar cat 329 d l excavator (prefix ebm) service repair manual (ebm0000...ifse9diodkdk
This document provides instructions for removing and installing various engine components on a Caterpillar 329D L and 329D LN excavator, including:
- Removing and installing the engine oil pan, which involves draining the oil, removing bolts and the pan, cleaning surfaces, applying sealant, and reinstalling with new bolts and gasket.
- Removing and installing piston cooling jets by removing and replacing bolts to hold the jets in place.
- Procedures for removing pistons and connecting rods by identifying parts, removing caps and bolts, and pushing components out of the engine block.
Caterpillar cat 329 d excavator (prefix yfw) service repair manual (yfw00001 ...ifse9diodkdk
This document provides instructions for disassembling and assembling the final drive of a 329D or 329D L excavator. It lists 37 steps for disassembly, removing components like gears, shafts, bearings and seals. The assembly section outlines 15 steps, including pressing bearings into place, installing seals, and using shims to set the proper bearing preload when mounting the main housing onto the motor housing. Cleanliness is emphasized throughout as important for preventing contamination.
The Octavia range embodies the design trend of the Škoda brand: a fusion of
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closer and explore its unique features, the Octavia range radiates with the
harmony of functionality and emotion
Fleet management these days is next to impossible without connected vehicle solutions. Why? Well, fleet trackers and accompanying connected vehicle management solutions tend to offer quite a few hard-to-ignore benefits to fleet managers and businesses alike. Let’s check them out!
Welcome to ASP Cranes, your trusted partner for crane solutions in Raipur, Chhattisgarh! With years of experience and a commitment to excellence, we offer a comprehensive range of crane services tailored to meet your lifting and material handling needs.
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What Could Be Behind Your Mercedes Sprinter's Power Loss on Uphill RoadsSprinter Gurus
Unlock the secrets behind your Mercedes Sprinter's uphill power loss with our comprehensive presentation. From fuel filter blockages to turbocharger troubles, we uncover the culprits and empower you to reclaim your vehicle's peak performance. Conquer every ascent with confidence and ensure a thrilling journey every time.
Ever been troubled by the blinking sign and didn’t know what to do?
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Save them for later and save the trouble!
2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A EXCAVATOR 2DL
Configuration: 320, 320L & 320N TRACK-TYPE EXCAVATORS 2DL00214-UP (MACHINE) POWERED BY 3066 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01150941
Inlet and Exhaust Valve Seals - Remove and Install
SMCS - 1104-010-SA
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 5P-1720 Seal Pick 1
Start By:
A. Remove the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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3. Illustration 1 g00610601
Illustration 2 g00610605
1. Use Tool (A) to remove valve stem seal (1) from the inlet and exhaust valve guide.
Illustration 1 shows the removal of the valve stem seal, when the valve guide (2) is removed
from cylinder head (4) .
Illustration 2 shows the removal of the valve stem seal, while the valve guide (2) is installed
in cylinder head (4) .
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A 5P-1720 Seal Pick 1
NOTICE
Keep all parts clean from contaminants.
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4. Contaminants may cause rapid wear and shortened component life.
Note: Do not apply any oil or sealant to the mating surface of the valve seal that comes into
contact with the valve guide. When the valve seal is installed, coat the surface of the valve stem
with engine oil in order to ensure initial lubrication of the seal lip.
Illustration 3 g00610601
Illustration 4 g00610605
1. Place the new valve stem seal in position on the valve guide.
2. Use Tool (A) to assist in installing the new valve stem seal.
Illustration 3 shows the installation of the valve stem seal, when the valve guide (2) is
removed from the cylinder head (4) .
Illustration 4 shows the installation of the valve stem seal, while the valve guide (2) is
installed in the cylinder head (4) .
Note: After the valve stem seal is installed on the valve guide, ensure that the seal is
properly installed in the groove of the valve guide.
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5. End By: Install the inlet and exhaust valves. Refer to Disassembly and Assembly, "Inlet and
Exhaust Valves - Remove and Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 17:29:16 UTC+0800 2019
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6. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A EXCAVATOR 2DL
Configuration: 320, 320L & 320N TRACK-TYPE EXCAVATORS 2DL00214-UP (MACHINE) POWERED BY 3066 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565892
Engine Oil Filter Base - Remove
SMCS - 1306-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 185-3630 Strap Wrench Assembly 1
Hot oil and components can cause personal injury.
Do not allow hot oil or components to contact skin.
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
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7. Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
Illustration 1 g00813775
Illustration 2 g00813789
1. Use Tool (A) and remove oil filter (2) from engine oil filter base (3) .
2. Remove the bolts (1) and washers from the engine oil filter base (3) .
3. Remove engine oil filter base (3) from the engine.
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8. 4. Check the condition of O-ring seals (4). Replace the O-ring seals, if the O-ring seals are
worn or damaged.
Illustration 3 g00813823
5. If necessary, remove eight bolts (6) and the washers in order to remove plate (5) from the
engine.
6. Check the condition of gasket (not shown). Replace the gasket, if the gasket is worn or
damaged.
7. Check engine oil filter base (3) and plate (5) for clogging and cracks. Replace damaged
components with replacement parts.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 17:30:12 UTC+0800 2019
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9. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A EXCAVATOR 2DL
Configuration: 320, 320L & 320N TRACK-TYPE EXCAVATORS 2DL00214-UP (MACHINE) POWERED BY 3066 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01565969
Engine Oil Filter Base - Install
SMCS - 1306-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00813823
1. Secure gasket and plate (5) to the cylinder block with eight bolts (6) .
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10. Illustration 2 g00813789
2. Check the condition of O-ring seals (4). Replace the O-ring seals, if the O-ring seals are
damaged.
Note: Coat all of the O-ring seals with clean engine oil prior to installation.
3. Install the O-ring seals (4) on engine oil filter base (3) .
Illustration 3 g00813775
4. Secure engine oil filter base (3) to the plate (5) with four bolts (1) and the washers.
5. Install the engine oil filter (2) to the engine oil filter base (3) .
Note: Follow the installation procedure on the engine oil filter in order to install the engine
oil filter on the engine oil filter base.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 17:31:08 UTC+0800 2019
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11. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A EXCAVATOR 2DL
Configuration: 320, 320L & 320N TRACK-TYPE EXCAVATORS 2DL00214-UP (MACHINE) POWERED BY 3066 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615275
Engine Oil Cooler - Remove
SMCS - 1378-011
Removal Procedure
Start By:
A. Remove the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection Pump
- Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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12. Illustration 1 g00611319
1. If necessary, remove bolt (1) and the washer from the cylinder head.
2. Remove oil tube assembly (dipstick) (2) from the cylinder block.
3. Check O-ring seal (3) (not shown) for wear or damage. Replace the O-ring seal, if the O-
ring seal is worn or damaged.
Illustration 2 g00611320
4. Remove bolts (4) and the washers that secure the oil cooler to the engine cylinder block.
The 3066 Engine has 24 bolts and washers while the 3064 Engine has 16 bolts and washers.
5. Remove engine oil cooler (5) and gasket (6) (not shown) from the engine cylinder block.
Check the gasket for wear or damage. Replace the gasket, if the gasket is worn or damaged.
Note: Check the oil cooler cover for cracks. Replace the cover, if the cover is cracked.
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 17:32:04 UTC+0800 2019
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13. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A EXCAVATOR 2DL
Configuration: 320, 320L & 320N TRACK-TYPE EXCAVATORS 2DL00214-UP (MACHINE) POWERED BY 3066 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01152039
Engine Oil Cooler - Disassemble
SMCS - 1378-015
Disassembly Procedure
Start By:
A. Remove the oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Remove".
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Tools and Shop
Products Guide" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
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14. Illustration 1 g00618921
Illustration 2 g00611507
1. Remove four nuts (1) and the washers from the oil cooler core (3) .
2. Remove oil cooler core (3) from oil cooler cover (2) .
Note: Check the engine oil cooler core for cracks, clogging, and ruptures.
3. Remove two gaskets (4) from the oil cooler core. Check the gasket for wear or damage.
Replace the gaskets, if necessary.
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15. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A EXCAVATOR 2DL
Configuration: 320, 320L & 320N TRACK-TYPE EXCAVATORS 2DL00214-UP (MACHINE) POWERED BY 3066 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01152137
Engine Oil Cooler - Assemble
SMCS - 1378-016
Assembly Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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16. Illustration 1 g00618921
Illustration 2 g00611507
1. Install two gaskets (4) onto the oil cooler core (3) .
2. Install the oil cooler cover (2) onto the oil cooler core (3) .
3. Install four nuts (1) and the washers, which secure the oil cooler core to the oil cooler cover.
4. Tighten the four nuts (1) .
End By: Install the oil cooler. Refer to Disassembly and Assembly, "Engine Oil Cooler - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 17:33:55 UTC+0800 2019
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17. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A EXCAVATOR 2DL
Configuration: 320, 320L & 320N TRACK-TYPE EXCAVATORS 2DL00214-UP (MACHINE) POWERED BY 3066 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615279
Engine Oil Cooler - Install
SMCS - 1378-012
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00611320
1. Install engine oil cooler (5) and new gasket (6) (not shown). Ensure that all mating surfaces
are clean. Install bolts (4) and washers in order to secure the engine oil cooler to the engine
cylinder block. The 3066 Engine has 24 bolts and washers while the 3064 Engine has 16
bolts and washers.
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18. Illustration 2 g00611319
2. Install oil tube assembly (dipstick) (2) into the cylinder block.
Note: Apply clean engine oil to the O-ring seal (3) (not shown) before installation.
3. Install bolt (1) and the washer into the cylinder head.
End By: Install the fuel injection pump. Refer to Disassembly and Assembly, "Fuel Injection
Pump - Install".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 17:34:51 UTC+0800 2019
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19. Thank you very much for
your reading. Please Click
Here. Then Get COMPLETE
MANUAL. NO WAITING
NOTE:
If there is no response to
click on the link above,
please download the PDF
document first and then
click on it.
20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 320-A EXCAVATOR 2DL
Configuration: 320, 320L & 320N TRACK-TYPE EXCAVATORS 2DL00214-UP (MACHINE) POWERED BY 3066 ENGINE
Disassembly and Assembly
3064 and 3066 Engines for Caterpillar Built Machines
Media Number -SENR5553-10 Publication Date -01/05/2012 Date Updated -15/05/2012
i01615285
Engine Oil Relief Valve - Remove and Install
SMCS - 1315-010
Removal Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
Illustration 1 g00607236
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21. Illustration 2 g00607247
1. Remove threaded plug (1) and the shim (2) for the engine oil relief valve from the right side
of the cylinder block.
2. Remove the spring (3) and spring seat (4) from the cylinder block.
Note: Check the spring seat (4) and the valve seat for an abnormal contact pattern. Inspect the
spring (3) for weakness or damage. If necessary, replace the engine oil relief valve with a new
part.
Note: Check the cylinder block for oil passages that are clogged.
Installation Procedure
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened component life.
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22. Illustration 3 g00607247
Illustration 4 g00607236
1. Install spring seat (4) and spring (3) in the cylinder block.
2. Install shim (2) and threaded plug (1) in the cylinder block.
3. Tighten threaded plug (1) of the engine oil relief valve to a torque of 49 ± 5 N·m (36 ± 4 lb
ft).
Note: Test the opening pressure for the engine oil relief valve. The opening pressure for the
relief valve is 343 ± 20 kPa (50 ± 3 psi). Make adjustments by shimming, if necessary.
For more information, refer to Specifications, "Engine Oil Relief Valve".
Copyright 1993 - 2019 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sat Dec 21 17:35:47 UTC+0800 2019
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