The document provides instructions for disassembling and assembling a travel motor. It is a 27 step process to disassemble the motor which includes removing components like the head, brake piston, barrel assembly, cam plate and shaft assembly. The 21 step assembly process describes installing these components in reverse order and provides notices about proper alignment and installation of parts like the keys and cam plate. Precise assembly is needed to prevent damage to the travel motor.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...orrf0370383
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins by describing how to disassemble the travel motor by removing 27 different components and parts. These include removing the head, brake piston, barrel assembly, cam plate and more. It then describes the 25 steps to assemble the travel motor, putting in place components like the shaft assembly, piston guide, friction plates and more. Precise installation of seals, rings and alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual Instant D...rishang96299
The document provides step-by-step instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly, which include removing components like the head, brake piston, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, which describe cleaning components and installing them in reverse order, like pressing the shaft assembly into the body and installing the barrel assembly while keeping the cam plate engaged. Precautions are given to prevent damage and ensure correct alignment of parts.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual Instant D...shanruliu7360
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly, including removing 27 individual parts like the head, brake piston, barrel assembly, and shaft. The assembly section then lists 28 steps to reinstall these parts in reverse order, making sure components like the cam plate and piston shoe assemblies are correctly aligned. Special tools and precautions are noted to properly complete the process.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...jdksmmdmdd
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly, including removing 27 individual parts like the head, brake piston, barrel assembly, and shaft. The assembly section then lists 28 steps to reinstall these parts in reverse order, making sure components like the cam plate and piston shoe assemblies are correctly positioned. Special tools and precautions are noted to ensure proper reassembly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...dujkdksmdmdm
This document provides instructions for disassembling and assembling a travel motor. The disassembly process includes 27 steps to remove components like the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly section lists 28 steps to reinstall these components in the reverse order, noting that alignment marks and original locations must be followed to ensure proper reassembly. Precautions are provided to contain fluids, retain component identification, and install keys and pins correctly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...fuusejkddmmd3e
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly, including removing 27 individual parts like the head, brake piston, barrel assembly components, and shaft. The assembly section then lists 28 steps to reinstall these parts in reverse order, making sure components like the cam plate and piston shoe assemblies are correctly aligned. Special tools and precautions are noted to ensure proper reassembly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual Instant D...kubei069369925
The document provides step-by-step instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly, which include removing components like the head, brake piston, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, which describe cleaning components and installing them in reverse order, like installing the shaft assembly, barrel assembly, brake piston, and head. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...fujkse9didkke3
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly, including removing 27 individual parts like the head, brake piston, barrel assembly, and shaft. The assembly section then lists 28 steps to reinstall these parts in reverse order, making sure components like the cam plate and piston shoe assemblies are correctly aligned. Special tools and precautions are noted to properly complete the process.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...orrf0370383
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins by describing how to disassemble the travel motor by removing 27 different components and parts. These include removing the head, brake piston, barrel assembly, cam plate and more. It then describes the 25 steps to assemble the travel motor, putting in place components like the shaft assembly, piston guide, friction plates and more. Precise installation of seals, rings and alignment of parts is emphasized to prevent damage during reassembly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual Instant D...rishang96299
The document provides step-by-step instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly, which include removing components like the head, brake piston, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, which describe cleaning components and installing them in reverse order, like pressing the shaft assembly into the body and installing the barrel assembly while keeping the cam plate engaged. Precautions are given to prevent damage and ensure correct alignment of parts.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual Instant D...shanruliu7360
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly, including removing 27 individual parts like the head, brake piston, barrel assembly, and shaft. The assembly section then lists 28 steps to reinstall these parts in reverse order, making sure components like the cam plate and piston shoe assemblies are correctly aligned. Special tools and precautions are noted to properly complete the process.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...jdksmmdmdd
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly, including removing 27 individual parts like the head, brake piston, barrel assembly, and shaft. The assembly section then lists 28 steps to reinstall these parts in reverse order, making sure components like the cam plate and piston shoe assemblies are correctly positioned. Special tools and precautions are noted to ensure proper reassembly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...dujkdksmdmdm
This document provides instructions for disassembling and assembling a travel motor. The disassembly process includes 27 steps to remove components like the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly section lists 28 steps to reinstall these components in the reverse order, noting that alignment marks and original locations must be followed to ensure proper reassembly. Precautions are provided to contain fluids, retain component identification, and install keys and pins correctly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...fuusejkddmmd3e
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly, including removing 27 individual parts like the head, brake piston, barrel assembly components, and shaft. The assembly section then lists 28 steps to reinstall these parts in reverse order, making sure components like the cam plate and piston shoe assemblies are correctly aligned. Special tools and precautions are noted to ensure proper reassembly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual Instant D...kubei069369925
The document provides step-by-step instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly, which include removing components like the head, brake piston, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, which describe cleaning components and installing them in reverse order, like installing the shaft assembly, barrel assembly, brake piston, and head. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...fujkse9didkke3
The document provides step-by-step instructions for disassembling and assembling a travel motor. It begins with disassembly, including removing 27 individual parts like the head, brake piston, barrel assembly, and shaft. The assembly section then lists 28 steps to reinstall these parts in reverse order, making sure components like the cam plate and piston shoe assemblies are correctly aligned. Special tools and precautions are noted to properly complete the process.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...dkdmidkkdk
This document provides instructions for disassembling and assembling a travel motor. The disassembly process includes 27 steps to remove components like the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly section outlines 13 steps starting with installing retaining rings on the shaft and ending by engaging the cam plate with keys in the motor body. Proper cleaning, alignment marks, and lubrication are emphasized throughout.
Caterpillar Cat 315D L Excavator (Prefix JHA) Service Repair Manual (JHA00001...fjkdksmmdm
The document provides step-by-step instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly, which include removing components like the head, brake piston, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, which describe cleaning components and installing them in reverse order, like pressing the shaft assembly into the body and installing the barrel assembly while keeping the cam plate engaged. Precautions are given to prevent damage and ensure correct alignment of parts.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjsekdmmeed
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, check valves, fittings, brake piston, friction plates, and other components. It then lists 26 steps for assembly that describe cleaning and installing components like the shaft assembly, cam plate, barrel assembly, brake piston, and seals in the reverse order of disassembly. Precise alignment of parts and use of identification marks are emphasized to ensure correct reassembly.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...orrf0370383
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual Instant D...kubei069369925
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, brake piston, barrel assembly, and other components. It then lists 26 steps for assembly, putting the components back together in reverse order and noting proper installation of seals, springs, and other parts. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...jdksmmdmdd
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 27 steps to remove components from the travel motor in the correct order. This includes removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. The assembly process reverses the disassembly with 27 steps and provides notices to ensure proper installation of seals, keys, and other components.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual Instant D...shanruliu7360
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, brake piston, barrel assembly, and other components. It then lists 26 steps for assembly, putting the components back together in reverse order and noting proper installation of seals, springs, and other parts. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual Instant D...rishang96299
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, brake piston, barrel assembly, and other components. It then lists 26 steps for assembly, putting the components back together in reverse order and noting proper installation of seals, springs, and other parts. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...fuusejkddmmd3e
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, brake piston, barrel assembly, and other components. It then lists 26 steps for assembly, putting the components back together in reverse order and noting proper installation of seals, springs, and other parts. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...dujkdksmdmdm
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 27 steps to remove components from the travel motor in the correct order. This includes removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. The assembly process reverses the disassembly with 27 steps and provides notices to ensure proper installation of seals, keys, and other components.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...fujkse9didkke3
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar cat 315 d l excavator (prefix cjn) service repair manual (cjn0000...dkdmidkkdk
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 27 steps to remove components from the travel motor body and head. Key steps include removing the head, brake piston, barrel assembly, shoe retainer and piston shoe assemblies. The assembly process reverses the disassembly with 27 corresponding steps, applying sealant and lubricant as needed and ensuring proper alignment of components.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...fjkdksmmdm
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 27 steps to remove components from the travel motor in the correct order. This includes removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. The assembly process reverses the disassembly with 27 steps and provides notices to ensure proper installation of seals, keys, and other components.
Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for removing and installing a flywheel housing on a 320D excavator. It describes removing bolts and washers to separate the housing from the cylinder block. It also includes removing the oil seal from the housing using a driver group tool. Reinstallation involves installing a new gasket and oil seal, then securing the housing with bolts and washers.
Caterpillar Cat 320D and 320D L Excavator (Prefix A8F) Service Repair Manual ...f8usejkdmmd8i
The document provides instructions for installing a crankshaft front seal on a Caterpillar C6.4 engine. It describes the required tools and safety precautions. The procedure involves cleaning the crankshaft, applying retaining compound, and pressing the new seal into place using a slide hammer puller. Care must be taken not to damage the crankshaft flange during installation.
This document provides instructions for removing and installing track carrier rollers, track rollers, and separating the track on a 320C Excavator. It describes:
1) Releasing tension on the track and loosening a relief valve before removing components.
2) Using tools like a hydraulic jack and lifting forks to support the track assembly and remove rollers and bolts.
3) Cleaning surfaces, positioning components, and reinstalling bolts and rollers in the reverse order of removal.
This document provides instructions for removing and installing the engine oil pump and water pump on a Caterpillar 320C excavator. The oil pump removal instructions involve removing bolts, gears, seals and other components. The installation involves cleaning parts, pressing components, heating items, and torquing bolts. The water pump instructions describe draining coolant and removing four bolts to take off the pump. Reassembly involves installing seals, bearings and an impeller on a shaft.
This document provides instructions for assembling and disassembling parts of a 320 GC Excavator model BR4, including the travel motor and final drive. It lists the required tools and parts and includes illustrations of the assembly and disassembly procedures. The travel motor assembly instructions involve installing positioning rods and lifting eyes to hold parts in place while bolts are tightened. The final drive disassembly involves removing the final drive housing from the excavator and using link brackets and forcing screws to separate connected components.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
The document provides instructions for removing and installing track components on a 305.5 Mini Hydraulic Excavator, including:
- Removing and installing track rollers by raising the machine, removing bolts, and lowering it onto cribbing
- Separating the track by rotating it, removing shoes and bolts, and removing the master pin
- Reconnecting the track by installing the master pin and shoes with bolts
- Removing the front idler and track adjuster by sliding the track assembly away and lifting it off
- Installing the front idler and track adjuster by lifting it into place and sliding the track assembly over it
- Removing the recoil spring assembly
This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
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This document provides instructions for disassembling and assembling a travel motor. The disassembly process includes 27 steps to remove components like the head, brake piston, barrel assembly, shoe retainer, and shaft. The assembly section outlines 13 steps starting with installing retaining rings on the shaft and ending by engaging the cam plate with keys in the motor body. Proper cleaning, alignment marks, and lubrication are emphasized throughout.
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The document provides step-by-step instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly, which include removing components like the head, brake piston, barrel assembly, and shaft assembly. It then lists 26 steps for assembly, which describe cleaning components and installing them in reverse order, like pressing the shaft assembly into the body and installing the barrel assembly while keeping the cam plate engaged. Precautions are given to prevent damage and ensure correct alignment of parts.
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Caterpillar cat 315 d l excavator (prefix jha) service repair manual (jha0000...fjjsekkdmme
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Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...orrf0370383
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing bolts, seals, plates, and other components. It then lists 26 steps for assembly, which involves cleaning components, applying seals and lubricants, and reinstalling components in reverse order of disassembly. Special care must be taken to align parts properly and not damage surfaces.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual Instant D...kubei069369925
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, brake piston, barrel assembly, and other components. It then lists 26 steps for assembly, putting the components back together in reverse order and noting proper installation of seals, springs, and other parts. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...jdksmmdmdd
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 27 steps to remove components from the travel motor in the correct order. This includes removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. The assembly process reverses the disassembly with 27 steps and provides notices to ensure proper installation of seals, keys, and other components.
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The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, brake piston, barrel assembly, and other components. It then lists 26 steps for assembly, putting the components back together in reverse order and noting proper installation of seals, springs, and other parts. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual Instant D...rishang96299
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, brake piston, barrel assembly, and other components. It then lists 26 steps for assembly, putting the components back together in reverse order and noting proper installation of seals, springs, and other parts. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...fuusejkddmmd3e
The document provides instructions for disassembling and assembling a travel motor. It lists 27 steps for disassembly that include removing the head, brake piston, barrel assembly, and other components. It then lists 26 steps for assembly, putting the components back together in reverse order and noting proper installation of seals, springs, and other parts. Precautions are provided to ensure correct alignment of parts and prevent damage during assembly.
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This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 27 steps to remove components from the travel motor body and head. Key steps include removing the head, brake piston, barrel assembly, shoe retainer and piston shoe assemblies. The assembly process reverses the disassembly with 27 corresponding steps, applying sealant and lubricant as needed and ensuring proper alignment of components.
Caterpillar Cat 315D L Excavator (Prefix CJN) Service Repair Manual (CJN00001...fjkdksmmdm
This document provides instructions for disassembling and assembling a travel motor. The disassembly process involves 27 steps to remove components from the travel motor in the correct order. This includes removing the head, brake piston, barrel assembly, shoe retainer, and shaft assembly. The assembly process reverses the disassembly with 27 steps and provides notices to ensure proper installation of seals, keys, and other components.
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Caterpillar Cat 320D and 320D L Excavator (Prefix JFZ) Service Repair Manual ...f8usejkdmmd8i
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Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix DCK) Service Repair Ma...f8usejkdmmd8i
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This document provides instructions for installing the fuel injection pump housing and governor on an excavator engine. It outlines 18 steps, including setting the number 1 piston to top center, installing timing pins, attaching the housing and governor, and connecting various lines and covers. Tools required include an engine turning tool, spanner wrench, and two fuel pump timing pins. Precise timing of the fuel injection pump camshaft is critical when attaching the housing.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix HC5) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various components of a 304E2 CR Mini Hydraulic Excavator engine, including the fuel manifold rail, fuel injection lines, exhaust gas recirculation cooler, fuel injection pump, and electronic unit injector. Safety precautions are outlined that must be followed when working on the fuel system, such as risks of high pressure fuel and containing any spilled fluids.
Caterpillar Cat 319D L and 319D LN Excavator (Prefix ZGZ) Service Repair Manu...f8usejkdmmd8i
The document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It lists the required tools and outlines 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It then outlines 28 steps for reassembling the final drive, including pressing in bearings, installing seals, and determining the correct shim thickness. The overall procedure involves separating, cleaning, and reassembling over 15 individual parts and components of the final drive.
Caterpillar Cat 319D L Excavator (Prefix KRM) Service Repair Manual Instant D...f8usejkdmmd8i
This document provides instructions for disassembling and assembling the final drive of a 319D L excavator. It describes 33 steps to disassemble the final drive components such as the cover, carrier assembly, ring gears, and housing. It also describes 31 steps for reassembling these components, including pressing in bearings, determining shim thickness, and installing seals using a special tool. Proper cleaning, lubrication, and use of replacement parts is emphasized throughout.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix CJ2) Service Repair ...f8usejkdmmd8i
The document provides instructions for servicing components of a 304E2CR Mini Hydraulic Excavator engine. It describes procedures for removing and installing the crankshaft rear seal, flywheel housing, crankshaft pulley, and crankshaft front seal. The steps include using the proper tools, cleaning parts, applying sealant, and tightening to the specified torque values.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix KC4) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing various engine components on a 304E2CR Mini Hydraulic Excavator including the crankshaft rear seal carrier, flywheel housing, crankshaft pulley, crankshaft front seal, idler gear, front housing, and valve mechanism cover. The procedures include lists of required tools and step-by-step instructions with illustrations for each component. Precautions are provided regarding keeping parts clean and containing fluids.
Caterpillar Cat 304E2CR Mini Hydraulic Excavator (Prefix FC2) Service Repair ...f8usejkdmmd8i
The document provides instructions for removing and installing an engine oil cooler on a Caterpillar 304E2CR mini hydraulic excavator. The steps include draining coolant, removing hoses and clamps connecting the cooler, and removing mounting bolts. Reinstallation is the reverse of removal. Proper cleaning and torqueing of connections is emphasized.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TSR) Service Repair Man...f8usejkdmmd8i
This document provides instructions for removing and installing various track components on a 304E Mini Hydraulic Excavator, including the evaporator coil, track carrier roller, track roller, track, front idler, recoil spring, and hydraulic track adjuster. The procedures note required tools and safety precautions, and include illustrations and multiple step-by-step instructions for each component.
Caterpillar Cat 305.5 Mini Hydraulic Excavator (Prefix CXZ) Service Repair Ma...f8usejkdmmd8i
The document is a service repair manual that provides instructions for removing and installing components like the sprocket, final drive, and travel motor on a 305.5 Mini Hydraulic Excavator. It includes detailed removal and installation procedures with illustrations and lists required tools. Procedures include draining fluids, removing bolts and covers, disconnecting hoses, and lifting out heavy components. Disassembly steps describe removing gears, bearings, springs, and other internal parts.
Caterpillar Cat 304E Mini Hydraulic Excavator (Prefix TTN) Service Repair Man...f8usejkdmmd8i
The document provides instructions for servicing a 304E Mini Hydraulic Excavator. It describes procedures for removing and installing the sprocket and removing the final drive and travel motor. The final drive and travel motor are then disassembled by removing gears, bearings, seals, springs, and other internal components using the specified tools. Detailed illustrations accompany each step.
Caterpillar Cat 303.5E2CR Mini Hydraulic Excavator (Prefix CR6) Service Repai...f8usejkdmmd8i
This document provides instructions for installing and removing the governor and camshaft, and fuel injection pump on a 303.5E2CR Mini Hydraulic Excavator. It includes illustrations and step-by-step instructions for disassembling, cleaning, and reassembling these components. The instructions note to keep all parts clean and free of contaminants to prevent premature wear.
Caterpillar Cat 301.6C and 301.8C Mini Hydraulic Excavator (Prefix JSB) Servi...f8usejkdmmd8i
The document provides instructions for removing and disassembling various components of 301.6C and 301.8C mini hydraulic excavators, including the final drive and travel motor. The removal process involves draining fluids, disconnecting hoses, and removing bolts. Disassembly of the final drive and travel motor further requires removing retaining rings, springs, pins, seals and additional components using various specialized tools. Cleanliness is emphasized throughout to prevent contamination.
Caterpillar Cat 140M 3 MOTOR GRADER (Prefix N9M) Service Repair Manual Instan...f8usejkdmmd8i
1) The document provides instructions for disassembling the bank valve on the front and rear frames of a Caterpillar 140M 3 motor grader.
2) It describes removing 17 parts from the front bank valve including covers, seals, control valves, plugs, springs, balls, and fittings. Special precautions are listed for releasing spring forces.
3) Disassembling the rear bank valve involves removing 14 parts like covers, seals, control valves, plugs, springs, and tie rods. Again, warnings are given for spring-loaded components.
Caterpillar Cat 140M 2 MOTOR GRADER (Prefix M9D) Service Repair Manual Instan...f8usejkdmmd8i
This document provides assembly instructions for a transmission in a 140M 2 motor grader. It lists required tools and parts and provides step-by-step instructions with accompanying illustrations. The transmission assembly involves installing bearings, gears, seals, pistons, clutches, and housing components in the specified order and with the correct torques. Proper cleaning, heating, lifting, and safety procedures are noted throughout the detailed assembly process.
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Automotive Engine Valve Manufacturing Plant Project Report.pptxSmith Anderson
The report provides a complete roadmap for setting up an Automotive Engine Valve. It covers a comprehensive market overview to micro-level information such as unit operations involved, raw material requirements, utility requirements, infrastructure requirements, machinery and technology requirements, manpower requirements, packaging requirements, transportation requirements, etc.
Dahua provides a comprehensive guide on how to install their security camera systems. Learn about the different types of cameras and system components, as well as the installation process.
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2. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 319D LN EXCAVATOR FMH
Configuration: 319D L & 319D LN Excavators FMH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
315D, 318D and 319D Excavators Machine Systems
Media Number -KENR5272-13 Publication Date -01/09/2017 Date Updated -06/09/2017
i01219550
Travel Motor - Disassemble
SMCS - 4351-015
Disassembly Procedure
Start By:
a. Remove the travel motor.
Reference: Refer to Disassembly and Assembly, "Travel Motor - Remove" in this manual.
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the outside of the travel motor prior to disassembly.
2. Fasten the travel motor to a suitable holding fixture in a vertical position. The weight of the
travel motor is 60 kg (132 lb).
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3. 3. Put an alignment mark across the head and the body of the travel motor for assembly
purposes. The head must be reinstalled in the head's original position on the body of the
travel motor.
Illustration 1 g00510326
Note: During the removal of head (2) from the body of the travel motor, be careful not to
scratch or damage the mating surfaces of the components.
4. Remove socket head bolts (1).
5. Remove head (2) from the body of the travel motor.
Illustration 2 g00510341
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4. Illustration 3 g00510349
6. Turn over head (2).
7. Remove O-ring seal (6), shims (5), port plate (4), and bearing (3) from the head.
8. Remove the two check valve assemblies from the head.
Note: There is a retainer under spring (9). This retainer is a press fit in head (2). Do not
remove the retainer.
9. Insert a dowel rod with a small diameter into hole (X). Tap the dowel rod with a plastic
hammer in order to remove spring (9), poppet (8) and seat (7) from the head.
Illustration 4 g00510351
10. Remove three fittings (10) and plugs (11) from the head. Remove the O-ring seal from each
fitting.
Illustration 5 g00510352
11. Remove three O-ring seals (12) and washer set (13) from the body of the travel motor.
12. Place a shop towel over brake piston (14). Retain brake piston (14) by hand, and apply
approximately 525 kPa (75 psi) of shop air pressure to brake release port (Y). Make sure
that the shop air pressure is free of water. Brake piston (14) will move up the piston guide,
and out of the piston guide. Remove brake piston (14) from the body of the travel motor.
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5. Illustration 6 g00510353
13. Remove O-ring seal (15) from the brake piston. Remove backup ring (16) from the brake
piston.
14. Remove O-ring seal (17) from the brake piston. Remove backup ring (18) from the brake
piston.
Illustration 7 g00510356
15. Remove piston guide (19), five friction plates (20) and the four steel plates from the body of
the travel motor.
Illustration 8 g00510359
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6. 16. Remove O-ring seal (21) from the piston guide. Remove backup ring (22) from the piston
guide.
Illustration 9 g00510365
Note: Do not allow the components of barrel assembly (23) to come apart during the
removal from the travel motor. All of the components in the barrel assembly must be
reinstalled in the component's original location.
17. Use two large screwdrivers, as shown. Slowly remove barrel assembly (23) from the body
of the travel motor. Do not allow the components to fall apart.
Illustration 10 g00510502
Note: Shoe retainer (24) and piston shoe assemblies (25) are not serviced separately. Prior
to the removal of the shoe retainer and the piston shoe assemblies from barrel (26), put
identification marks on piston shoe assemblies (25) for assembly purposes. Identification
marks are used to identify the piston shoe assembly's location in shoe retainer (24) and
barrel (26). The piston shoe assemblies must be reinstalled in the piston shoe assembly's
original bores in the shoe retainer and the barrel.
18. Remove shoe retainer (24) and piston shoe assemblies (25) from barrel (26). Separate the
piston shoe assemblies from the shoe retainer.
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7. Illustration 11 g00510504
19. Remove guide (27), spacer (28) and springs (29) from the barrel.
Illustration 12 g00510547
20. Remove cam plate (30) from the body of the travel motor.
Illustration 13 g00510550
21. Remove two keys (31) and the two locating pins (not shown) from the body of the travel
motor.
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8. Illustration 14 g00510551
22. Remove O-ring seal (33) from the body of the travel motor.
23. Use a soft faced hammer to remove shaft assembly (34) from the body of the travel motor.
Remove the shaft assembly in the direction that is indicated by the arrow. Refer to
Illustration 14.
Illustration 15 g00510595
24. Remove retaining rings (35) from each side of bearing (36). Push shaft (34) out of bearing
(36) with a press.
Illustration 16 g00510598
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9. 25. Remove inner race (37) from shaft (34).
Illustration 17 g00510599
26. Remove lip seal (38) from the body of the travel motor.
Illustration 18 g00510605
27. Remove two stoppers (39) and the two pistons from the body of the travel motor.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Nov 1 23:21:36 UTC+0800 2020
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10. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 319D LN EXCAVATOR FMH
Configuration: 319D L & 319D LN Excavators FMH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
315D, 318D and 319D Excavators Machine Systems
Media Number -KENR5272-13 Publication Date -01/09/2017 Date Updated -06/09/2017
i01706705
Travel Motor - Assemble
SMCS - 4351-016
Assembly Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-0510 Driver Gp 1
1. Make sure that all of the components of the travel motor are thoroughly clean and free of
dirt and debris prior to assembly.
Illustration 1 g00510595
2. Install retaining ring (35) in the groove on shaft (34).
3. Install bearing (36) on shaft (34) with a press. Install the bearing until the bearing contacts
the retaining ring.
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11. 4. Install the other retaining ring on the opposite side of bearing (36).
Illustration 2 g00510598
5. Install inner race (37) on the end of shaft (34) until the inner race is seated against the
shoulder on the shaft.
Illustration 3 g00651891
(a) Body
6. Apply a thin coat of 5P-3413 Pipe Sealant on Surfaces (Y) of the body of the travel motor.
7. Use Tooling (A) in order to install lip seal (38).
8. Install lip type seal (38) in the body of the travel motor. Install the lip seal so that the sealing
lip is facing in the direction that is shown. Make sure that the lip seal contacts the
counterbore in the body of the travel motor.
Note: Slowly rotate shaft assembly (34) during the installation in order to make sure that the
shaft assembly does not bind in the body of the travel motor.
9. Apply clean hydraulic oil on the lip of lip seal (38).
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12. 10. Use a press to install shaft assembly (34) in the body of the travel motor. Slowly rotate the
shaft during the installation in order to make sure that the shaft does not bind. Make sure
that the bearing on the shaft contacts the counterbore in the body of the travel motor.
Illustration 4 g00651960
NOTICE
The locating pin on each key is not centered. In order to prevent
damage to the barrel assembly during assembly of the travel motor, the
keys must be installed as shown. Also, the keys must be installed in the
key's original location in the body of the travel motor.
11. Install the two locating pins and two keys (31) in the body of the travel motor, as shown.
Illustration 5 g00510547
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13. 12. Install cam plate (30) in the body of the travel motor in the cam plate's original location.
Make sure that the two pistons and two keys (31) in the body of the travel motor engage
properly with the cam plate.
Illustration 6 g00510504
13. Install nine springs (29) in the barrel. Install spacer (28) and guide (27) on the barrel.
Illustration 7 g00878253
14. Install piston shoe assemblies (25) in the piston shoe assembly's original bores in shoe
retainer (24).
15. Apply clean hydraulic oil in the bores of the barrel and on piston shoe assemblies (25).
Install the piston shoe assemblies with the shoe retainer in the piston shoe assembly's
original bore in barrel (26).
NOTICE
Make sure that the cam plate is correctly engaged with the two pistons
in the body of the travel motor prior to installing the barrel assembly.
When the body of the travel motor is tilted to allow the installation of
the barrel assembly, the cam plate can slide off of the two pistons. The
remaining parts of the travel motor can be assembled with the cam
plate in the incorrect position.
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14. Extensive damage will result from the incorrect installation of the cam
plate. Follow the exact installation procedure to prevent damage.
16. Apply clean hydraulic oil on the sliding surfaces of the cam plate, on the piston shoe
assemblies and on the splined shaft of the travel motor.
Illustration 8 g00485953
17. Route a piece of strong string through an opening for the cam plate tension adjusters. Route
the string over the sliding surface of cam plate (30) and through the opposite opening for the
cam plate tension adjusters. Hold the string taut in order to keep cam plate (30) correctly
engaged with keys (31). Keep the string taut and position the body of the travel motor on the
body's side. Do not release the tension on the string at this time. Install barrel assembly (23)
as a unit on the shaft. Pull the string out of the body of the travel motor. It may be necessary
to pull the barrel assembly and the piston shoe assemblies away from the cam plate slightly
in order to release the string.
Illustration 9 g00651967
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15. 18. Install O-ring seal (21) and backup ring (22) on piston guide (19), as shown.
Illustration 10 g00510356
19. Place the body of the travel motor in a vertical position.
20. Apply clean hydraulic oil on five friction plates (20) and the four steel plates. Install the
plates in alternating order in the body of the travel motor. Start with a friction plate and end
with a friction plate.
21. Install piston guide (19) in the body of the travel motor until the piston guide contacts the
counterbore in the body of the travel motor.
Illustration 11 g00878297
Note: Make sure that brake piston (14) is thoroughly clean and free of dirt and debris.
22. Install O-ring seal (16). Install backup ring (15).
23. Install O-ring seal (17). Install backup ring (18).
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16. 24. Apply a thin coat of hydraulic oil on the surfaces of piston (14) which contact the body of
the travel motor. Install piston (14) in the body of the travel motor by hand. It may be
necessary to use a soft faced hammer to seat the piston correctly.
Illustration 12 g00878299
Illustration 13 g00878239
25. Install washer set (12) in piston (14), as shown.
26. Install O-ring seals (13) in the body of the travel motor, as shown.
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17. Illustration 14 g00510605
27. Install the two pistons and two stoppers (39) in the housing of the travel motor. Tighten the
stoppers to a torque of 140 ± 14 N·m (105 ± 10 lb ft).
Illustration 15 g00510351
28. Install the O-ring seals on fittings (10). Apply 5P-3413 Pipe Sealant on the threads of
fittings (10). Install the fittings in the head, as shown.
29. Install plugs (11) in the head. Tighten each plug to a torque of 15 ± 2 N·m (11 ± 1 lb ft).
Illustration 16 g00510349
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18. Illustration 17 g00510341
30. Apply a thin coat of 9S-3263 Thread Lock Compound on the threads of the two check
valves. Install the check valves in the head.
31. Install seat (7), poppet (8) and spring (9) in the head at Location (X).
32. Install O-ring seal (6) in the head, as shown.
33. Install bearing (3) in the head until the bearing contacts the counterbore in the cover.
34. Apply 1U-6396 O-Ring Assembly Compound on port plate (4). Install the port plate in the
port plate's original position on the motor cover.
35. Use a shim or shims (5) so that the following requirements are met.
Note: During the following checks, turn the travel motor output shaft in a clockwise
direction.
a. The travel motor output shaft does not rotate with an applied torque of 440 N·m
(325 lb ft) or more with the parking brake release port open.
b. The travel motor output shaft rotates with an applied torque of 29 N·m (21 lb ft) or
less when the parking brake release port is pressurized to 780 kPa (115 psi) with both
the inlet port and the outlet port open to the hydraulic oil tank.
Note: It may be necessary to remove head (2) several times in order to determine the correct
thickness of shim or shims (5) that are used to adjust the rolling torque of the travel motor
output shaft.
36. Apply a thin layer of 5P-0960 Molybdenum Grease on shim or shims (5). Install the shim or
shims on the head. The grease will hold the shim or shims in place during the installation of
the head. Install the head on the body of the travel motor.
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19. Illustration 18 g00510326
37. Place head (2) in the head's original position on the travel motor. Install socket head bolts
(1) that secure the head. Tighten the socket head bolts to a torque of 175 ± 18 N·m
(130 ± 13 lb ft).
NOTICE
To prevent possible damage to the travel motor, fill the unit with oil at
least to the fill port before operating the machine. Refer to the
Operation and Maintenance Manual for the correct oil specification.
End By:
a. Install the travel motor. Refer to Disassembly and Assembly, "Travel Motor - Install" in this
manual.
Copyright 1993 - 2020 Caterpillar Inc.
All Rights Reserved.
Private Network For SIS Licensees.
Sun Nov 1 23:22:36 UTC+0800 2020
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20. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 319D LN EXCAVATOR FMH
Configuration: 319D L & 319D LN Excavators FMH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
315D, 318D and 319D Excavators Machine Systems
Media Number -KENR5272-13 Publication Date -01/09/2017 Date Updated -06/09/2017
i03524320
Travel Motor - Install
SMCS - 4351-012
Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 9U-7692 Threaded Rod M16 by 381mm 2
NOTICE
Care must be taken to ensure that fluids are contained during
performance of inspection, maintenance, testing, adjusting and repair
of the product. Be prepared to collect the fluid with suitable containers
before opening any compartment or disassembling any component
containing fluids.
Refer to Special Publication, NENG2500, "Caterpillar Dealer Service
Tool Catalog" for tools and supplies suitable to collect and contain
fluids on Caterpillar products.
Dispose of all fluids according to local regulations and mandates.
1. Thoroughly clean the mating surfaces of the travel motor and the final drive.
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21. Illustration 1 g00651795
2. Install a new O-ring seal (5) . Apply clean hydraulic oil on O-ring seal (5) .
Illustration 2 g00707267
3. Attach a suitable lifting device to travel motor (4) , as shown. The weight of travel motor (4)
is approximately 57 kg (125 lb).
Illustration 3 g00944825
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22. 4. Carefully install travel motor (4) on Tooling (A) . Slide travel motor (4) into the final drive.
5. Install bolt (2A) that secures travel motor (4) to the final drive.
6. Remove Tooling (A) .
Illustration 4 g00707275
Typical example
7. Install bolts (2) .
8. Connect hose assemblies (3) and (1) .
9. Fill the final drive with oil. Refer to Operation and Maintenance Manual, "Lubricant
Viscosities" for the proper oil viscosity. Refer to Operation and Maintenance Manual, "Final
Drive Oil Level - Check" for the correct filling procedure.
10. Install high efficiency filters in place of the pilot filter, the case drain filter, and the return
filter.
Note: High efficiency filters should not be run for more than 250 hours before you change
back to the standard filters.
11. Obtain a hydraulic oil sample from the main S·O·S port. Refer to Operation and
Maintenance Manual, "Sampling Interval and Location of Sampling Valve" for the correct
location.
12. If the S·O·S sample exceeds ISO 18/15, flush the hydraulic system. Refer to Contamination
Control Guideline, SEBF8447 for further information.
End By: Install the counterbalance valve. Refer to Disassembly and Assembly, "Counterbalance
Valve (Travel) - Install".
Copyright 1993 - 2020 Caterpillar Inc.
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23. Shutdown SIS
Previous Screen
Product: EXCAVATOR
Model: 319D LN EXCAVATOR FMH
Configuration: 319D L & 319D LN Excavators FMH00001-UP (MACHINE) POWERED BY C4.2 Engine
Disassembly and Assembly
315D, 318D and 319D Excavators Machine Systems
Media Number -KENR5272-13 Publication Date -01/09/2017 Date Updated -06/09/2017
i05453056
Final Drive - Remove
SMCS - 4050-011
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A
8S-7611 Handle As 2
8S-7615 Pin As 2
283-1495 Stand Assembly 2
B 439-3939 Link Bracket As 2
C
154-6184 Forcing Bolt (M 20) 2
154-6185(1)
Forcing Bolt (M 24) 2
(1)
For Use on 329 and 330 sales models
Start By:
a. Separate the track assembly.
b. Remove the travel motor.
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25. Illustration 1 g00489826
Typical Example
Note: Adjust the height of Tooling (A) so that there is sufficient clearance between the
sprocket and the track for the removal of the final drive.
1. Lift the side of the machine in order to install Tooling (A) under the frame, as shown.
Illustration 2 g00712767
2. Fasten Tooling (B) and a suitable lifting device to final drive (1), as shown. Put a slight
lifting tension on the final drive.
Illustration 3 g00712737
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